Page 8 of 20
48-50
      
Removing power steering pump (all engines)  
    
-  Using 3094 hose clamps, pinch off suction and return hoses.
-  Place oil catch pan in position.
    
-  Remove hose clamp -1- from suction hose.
-  Remove suction hose, press out of retainer and lay to side.
-  Remove pressure line -2-. 
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        Page 15 of 20
48-57
 
  
5 - 
Belt pulley 
6 - 
Socket-head bolts 
25 Nm (18 ft lb)Counterhold using VAG1590 (if applicable) 
while loosening and tightening 
7 - 
Bolts 25 Nm (18 ft lb)
8 - 
Socket-head bolts 25 Nm (18 ft lb)
9 - 
Power steering pump bracket 
10 - 
Ignition coils with bracket 
11 - 
Socket-head bolt 25 Nm (18 ft lb)
12 - 
Banjo bolt 40 Nm (30 ft lb)
13 - 
Seals 16 x 22 Always replace
14 - 
Seal 18 x 24 Always replace6 cyl. 2V gasoline engine only
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        Page 18 of 20
48-59
 
  
Installing  
Note:  
The ignition wires must be correctly reinstalled in 
the correct firing order   Fig. 4
 .  -  Loosen and remove ribbed belt   Fig. 3
 .
-  Counterhold belt pulley - 5 - using VAG1590 (if 
applicable) and remove. 
-  Disconnect ignition wires from ignition coils - 10 -
. 
-  Pinch off suction hose using 3094 hose clamp.
-  Remove pressure and suction lines.
-  Unbolt bracket - 9 - and remove together with 
pump - 4 -. 
-  Remove bolts mounting pump to bracket and 
remove pump. 
-  Install in reverse order of removal.
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        Page 20 of 20
48-61
 
    
CAUTION! 
Mark the running direction before removing. Reinstalling a used belt 
in reversed running direction could damage the belt.  Fig. 3  Loosening and removing ribbed belt
-  Using 17 mm hex wrench, turn clockwise (arrow) to loosen ribbed belt.
-  Align holes -A- and -B-. 
-  Insert 3204 drift to lock tensioner in position.
-  Remove ribbed belt from belt pulley.
    
The ignition wires are numbered from 1 to 6:  Fig. 4  Assignment of ignition wires to ignition coils
A - Ignition coil for cylinders 5 and 3
B - Ignition coil for cylinders 4 and 2
C - Ignition coil for cylinders 6 and 1
-  Connect ignition wires 5 and 3 to ignition coil -A-.
-  Connect ignition wires 4 and 2 to ignition coil -B-.
-  Connect ignition wires 6 and 1 to ignition coil -C-.
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