1996 AUDI A4 clutch

47-43


7 -
Brake fluid reservoir cap
8 -
Fluid supply hose
From brake fluid reservoir to clutch master
cylinder
9 -
Seal Install in groove in brake master cylinderReplace after removing brake master
cylinder
10 -
Brake servo Removing and installing page 47
-46
Adjusting ball head Fig. 1
Functional check:
- With engine switched off, depress brake
pedal firmly several times (to deplete
vacuum in brake servo).
- Depress and hold brake pedal with
average foot pressure and start engine. If
servo unit is working properly, pedal will
be felt to give slightly under foot (servo
assistance becomes effective).
If malfunctioning:
- Replace as complete unit only.
Pa
ge 3 of 11 Brake master c
ylinder with 25.4 mm
(0.999 in.
) diameter
piston and brake servo, com
ponent summar
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.SU03.47.7

47-48

- Attach bleeder hose and bleeder bottle to left-
front brake caliper bleeder screw and open
bleeder screw.

- Operate brake pedal to pump out as much brake
fluid as possible.

- Close left-front bleeder screw.

- Remove bolt -3- attaching brake fluid reservoir -4-.
- Disconnect harness connector -2- to brake fluid level warning switch.

Note: - On vehicles with manual transmissions, disconnect clutch master
cylinder supply hose -1- and seal with plug.
Cover plenum to catch any spilled brake fluid.The brake fluid reservoir is attached to the master cylinder on the
bottom side.
Pa
ge 8 of 11 Brake master c
ylinder with 25.4 mm
(0.999 in.
) diameter
piston and brake servo, com
ponent summar
y
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.47.7

47-50

Installing
Note the following points:

- Adjust brake light switch page 46
-50
.

- Adjust vent valve for cruise control system
page 46
-54
.
Bleeding clutch hydraulics

- Connect US1116 brake bleeder but do not
switch on yet.

- Open bleeder screw on clutch slave cylinder.

- Attach collector bottle hose.

- Switch on bleeder unit and allow approx. 100 cc
(6 oz.) of brake fluid to flow out of clutch slave
cylinder.

- Close bleeder screw.

- Bleed brake system page 47
-23
.
Pa
ge 11 of 11 Brake master c
ylinder with 25.4 mm
(0.999 in.
) diameter
piston and brake servo, com
ponent summar
y
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.47.7