Page 33 of 59
28-32
 
  
Display fields  
  
1   2   3   4  
Display group 004: Coolant temperature, engine at idle  
Display   xxxx/min   xx.x volts  
xxx.x C  
xxx.x C  
Indicated  Engine speed 
(RPM)  Battery 
voltage  Coolant temperature   Intake Air Temperature (IAT)  
Functional 
range       
-48.0 to 143.0 C  
  
Specified value   xxxx/min   12.0 to 15.0 
V  Temperature value must rise 
evenly  From ambient temperature up to 
110 C  
      If display field 3 does not have a realistic 
indication:  
     
-  Disconnect connector at coolant temperature 
sensor. 
     
Coolant temperature sensor with square 
connector: 
    
-  Connect multimeter between terminal 1 and 3 of sensor for resistance 
measurement. 
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        Page 35 of 59
28-34
       If specified value is obtained:  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
     
Coolant temperature sensor with square 
connector: 
    
Coolant temperature sensor with oval connector:  -  Check following wire connections for open circuit and short circuit to 
Ground (GND) and B+: Harness connector  
Terminal  
VAG1598/31 test box  
Socket  
1 (signal)   93  
3   108  
    
-  Check following wire connections for open circuit and short circuit to 
Ground (GND) and B+: Harness connector  
Terminal  
VAG1598/31 test box  
Socket  
3   108  
4 (signal)   93  
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        Page 36 of 59
28-35
      
All models: 
     
-  Check both wires to each other for short 
circuit. 
     
-  Repair open circuit or short circuit if 
necessary. 
      If no malfunctions are found in wires:  
     
-  Replace Engine Control Module (ECM)   Page 
24
-23
 
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        Page 38 of 59
28-37
      
Test requirements: 
     
Fuses for engine electronics OK 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
Battery voltage at least 12.7 V 
     Generator OK 
     
Test sequence  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
     
-  Switch ignition on.
     
Note:  
     
The plus voltage supply for the Engine Control 
Module (ECM) travels via terminal 3 and 121 
(terminal 15) as well as terminal 62 (terminal 
30). 
     
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        Page 39 of 59
Ground (GND) supply of the Engine Control 
Module (ECM) travels via connector terminal 1 
and terminal 2. 
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        Page 40 of 59
28-38
      
-  Connect multimeter for voltage measurement as 
follows: 
     
VAG1598/31 test box  
Socket  
Measure to  
1   B+  
2   B+  
62   Engine Ground (GND)  
     
 
Specification: approx. battery voltage
     
-  Connect multimeter for voltage measurement as 
follows: 
     
VAG1598/31 test box  
Socket  
Measure to  
3   Engine Ground (GND)  
     
-  Switch ignition on.
     
 
Specification: approx. battery voltage
      If specified values are not obtained:  
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        Page 42 of 59
28-39
      
-  Connect multimeter for voltage measurement as 
follows: 
     
VAG1598/31 test box  
Socket  
Measure to  
121
 1)
  
Engine Ground (GND)  
     
1) The motronic Engine Control Module (ECM) 
power supply relay -J271- continues to direct 
current to terminal 121 of the Engine Control 
Module (ECM) for up to 15 minutes after ignition 
is switched off.  
     
-  Switch ignition on.
     
 
Specification: approx. battery voltage
      If specified value is not obtained:  
     
-  Check wire connections.
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
- 
Check motronic Engine Control Module (ECM) 
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        Page 44 of 59
28-40
      
Knock recognition control stop, 
checking
 
      If a DTC is stored regarding "Knock control 
regulation limit reached":  
     
-  Perform following tests:
  
Possible cause  
Corrective action  
DTC for all cylinders  
 
Poor fuel quality
 Operating instructions    - Change fuel quality
or  
Cylinder 1/2 or 3/4   
Knock sensor tightened to incorrect torque- Loosen knock sensors and tighten to 20 Nm
  
 Knock sensor faulty- Check knock sensor   Page 28
-41
  
 
Corrosion at harness connector- Check harness connector
  
 Engine accessories loose- Secure engine accessories
DTC for one Cylinder  
 Engine damage- Check compression pressure
  
 Engine accessories loose- Secure engine accessories
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