Page 3 of 90

24-2
      
CAUTION! 
     
To operate the engine at starter speed 
without actually starting it (for example, in 
order to test compression), unplug the 
connectors from the output stages for the 
ignition coils and also the connectors on the 
injectors. 
     During some of the tests the control module 
may identify and record malfunctions. The 
DTC memory should therefore be checked 
and (if necessary) erased after completing 
the tests and any repair work that may be 
required. After erasing DTC memory 
generate new readiness code   Page 01
-
105
 . 
     
Always switch off the ignition before 
cleaning the engine. 
     Always switch off the ignition before 
connecting or disconnecting the battery, 
otherwise the engine control module may be 
damaged. 
     Be sure of proper radio code (for vehicles 
equipped with coded anti-theft radio) 
     
Be sure the battery negative (-) cable is 
Pa
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        Page 22 of 90

24-20
      
Wiring and component check with 
VAG1598/31 test box
 
     
Notes:  
     
The VAG1598/31 test box is designed so it can 
be simultaneously connected to the control 
module wiring harness and to the control 
module itself. 
     This has the advantage of enabling the engine 
management system to remain fully operational 
even with the test box connected (for example, 
when testing signals while the engine is 
running). 
     The instructions for performing the individual 
tests indicate whether or not the engine control 
module itself also needs to be connected to the 
test box. 
     Use the hand multimeter Fluke 83 (or 
equivalent) or the multimeter VAG1715 and the 
diode test lamp VAG1527 for the checks. 
     To connect the testers to VAG1598/31 test box, 
always use the adapter leads from VAG1594 A 
connector test kit. 
     
Required special tools and test equipment  
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        Page 25 of 90
24-22
 
    
After installing the engine control module, carry out the following 
operation  
Note:  
At the first learning (adaptation) phase during the "Engine-Basic Setting" 
the engine might run a little rough at idle and bucks/jerks a little while 
driving.  -  Connect VAG1598/31 test box to wiring harness connector. Also 
connect the Ground (GND) clamp from test box to Ground (GND). The 
instructions for performing the individual tests indicate whether or not 
the engine control module itself also needs to be connected to the test 
box. 
-  Carry out test as described in the relevant repair instructions.
-  Check DTC memory and erase if necessary   Page 01
-15
 .
-  Generate new readiness code   Page 01
-105
 .
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        Page 26 of 90
24-23
      
Procedure after interrupting voltage 
supply
 
     
Note:  
     At the first learning (adaptation) phase during the 
"Engine-Basic Setting" the engine might run a 
little rough at idle and bucks/jerks a little while 
driving. 
     
Required special tools and test equipment  
    
Work procedure  
Carry out the following work after the voltage was interrupted:  
VAS 5051 with VAS 5051/1
   orVAG1551 with VAG1551/3B
-  Check DTC memory and erase if necessary   Page 01
-15
 .
-  Generate new readiness code   Page 01
-105
 .
Pa
ge 26 of 90 Motronic Multi
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(MFI
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        Page 29 of 90
24-26
      
Important Note:  
     After installing new engine control module, carry 
out the following operations: 
     - Check DTC memory and erase if necessary   
Page 01
-15
 . 
     - Perform adaptation of Throttle Valve Control 
Module -J338   Page 24
-146
 . 
     - Observe notes for coding new engine control 
module  Page 01
-93
 . 
     - On vehicles with cruise control (recognizable at 
steering column switch), activate cruise control 
function in the engine control module. 
     
       Repair Manual, Electrical Equipment, Repair 
Group 01
   
     - On vehicles with automatic transmission carry 
out adaptation for Kick-Down switch   Page 24
-
166
 . 
     - Generate readiness code   Page 01
-105
 . 
     - Perform adaptation of immobilizer to engine 
control module 
     
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        Page 31 of 90
24-27
      
Idle speed, checking
 
     
Test conditions  
     
No leaks in exhaust system 
     Coolant temperature at least 80 C 
     
Electrical consumers switched off (radiator 
fan must not run during the check) 
     A/C switched off 
     Pressure gauge not connected 
     Selector lever in position P or N (vehicles 
with automatic transmission) 
     
Checking idle speed  
     
Notes:  
     The idle speed cannot be adjusted.
     The idle speed is tested during the basic setting 
of the engine. 
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ge 31 of 90 Motronic Multi
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        Page 33 of 90
24-28
      
-  Check DTC memory   Page 01
-15
 . The DTC 
memory must be clear. If necessary, repair any 
malfunctions and erase the DTC memory. 
Switch off the engine, then start up again. Take 
vehicle for a test drive and check DTC memory 
again to make sure it is clear. 
     
-  Run engine at idle speed. 
     
CAUTION! 
     
The electric radiator fan should not be 
running. Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -4- to select function "Basic Setting" and confirm 
entry with -Q- button. 
Basic settin
g 
Input displa
y group number XXX
    
Indicated on display  
-  Press buttons -0- -5- and -6- to select "Display group number 056" and 
confirm entry with -Q- button. 
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        Page 34 of 90

24-29
 Notes: 
System in Basic Setting 56  
1 
2 
3 
4 
    
Indicated on display: (1 - 4   display zones)  -  Check whether the engine speed shown in display field 1 (actual 
engine speed) is within the specified tolerance range (750 - 850 RPM). 
  
Display fields  
  
1   2   3   4  
Display Group 056: Idle speed stabilization with engine idling at operating temperature  
Display  
xxx RPM  
xxx RPM   x.x %   xxxxxxx  
Indicates  
Engine speed (actual)  
Engine speed 
(specified)  Idling speed control- 
torque change  Operating conditions  
Specified 
value  750 -850 RPM  
800 RPM   x.x %   0 0 0 0 0  
Note  
If readout does not match 
Specified value   Page 24
-31
   
      Relevance of figures   
Page 24
-32
   
 The value shown in display field 1 is the actual engine speed.
 The value shown in display field 2 (specified engine speed) is a theoretical value calculated by the engine control module.
 See note on next page: 
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