1996 AUDI A4 lock

17-25

Installing
Install in the opposite order to removing. When
installing, note the following points:

- Install lock carrier

Repair Manual, Body Exterior, Repair Group
50


- Install bumper

Repair Manual, Body Exterior, Repair Group
63


- Fill with coolant Page 19
-19
.

Component

Nm
Bolts M6 10
Bolts M8 20
Toothed belt sprocket to camshaft 55
Intake manifold to cylinder head 10
Oil check valves 25
Pa
ge 25 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-26

Lower section of oil pan, removing and
installing


Special tools, testers and auxiliary items

Drip tray VAG 1306

Repair Manual, Body Exterior, Repair Group 63

Repair Manual, Body Exterior, Repair Group 50 - Remove noise insulation panel -arrows-.
- Remove bumper.
- Move lock carrier to service position.- Remove ribbed belt Page 13
-1 .

- Unbolt air conditioner lines from pan -arrow-.
Pa
ge 27 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-29

- Fill engine with oil.

Repair Manual, Maintenance


- Install lock carrier in normal position.

Repair Manual, Body Exterior, Repair Group
50


- Install bumper.

Repair Manual, Body Exterior, Repair Group
63

Pa
ge 30 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-30

Chain tensioner for oil pump, checking

The chain tensioner incorporates a leaf spring.
To check the spring tension, the lower section of
the oil pan must be removed.

- Remove bumper

Repair Manual, Body Exterior, Repair Group
63


- Move lock carrier to service position.

Repair Manual, Body Exterior, Repair Group
50


- Remove ribbed belt Page 13
-1 .

- Remove lower section of oil pan Page 17
-
26


If no spring tension can be felt and the chain is not being tensioned, this
means the chain tensioner is malfunctioning and must be replaced. - Insert a screwdriver between chain and chain tensioner and press
screwdriver against chain tensioner.
Pa
ge 31 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-31

Installing
Install in the opposite order to removing. When
installing, note the following points:

- Fill up engine oil.

Repair Manual, Maintenance


- Install lock carrier in normal position.

Repair Manual, Body Exterior, Repair Group
50


- Install bumper.

Repair Manual, Body Exterior, Repair Group
63

Pa
ge 33 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-33

- Unbolt dipstick guide tube at front of cylinder
head (right side), and pull out of oil pan from the
top.

Repair Manual, Body Exterior, Repair Group 63

Repair Manual, Body Exterior, Repair Group 50
WARNING!
Hot steam can escape from the expansion tank when the filler cap is
opened. Cover the filler cap with a cloth and remove it carefully. - Remove noise insulation panel -arrows-.
- Remove bumper.
- Move lock carrier to service position.- Remove cap on coolant expansion tank.
- Place drip tray VAG 1306 below engine.

- Turn drain screw -arrow- on radiator anti-clockwise, if necessary install
drain hose to connection.
Pa
ge 35 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-38


- Remove hex socket head bolt -1- and securing nut -2-. Tightening
torque: 45 Nm
- Loosen bolt -3-. Tightening torque: 22 Nm.
- Take out alternator -4- from below.

1 - Remove air line -1-.
2 - Mounting for oil line and air conditioner lines
3 - Mounting on cylinder block
4 - Release hose clamp
Pa
ge 40 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-42

Installing:
Install in the opposite order to removing. When
installing, note the following points:

- Clean sealing surfaces; ensure that they are free
of oil and grease.

WARNING!

Wear protective goggles.

Note:
The oil pan must be installed within 5 minutes after applying silicone
sealant D 454 300 A2. - Remove any residues of sealant on oil pan and engine block using
plastic brush attachment, or similar.

- Cut off nozzle of tube at front marking (diameter of nozzle approx. 3
mm).

Thickness of sealant bead: 2 ... 3 mm
Pa
ge 44 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1