Page 44 of 75
69-75
 
  
Side airbag, removing and installing
 
WARNING! 
Removing    
Follow all safety precautions when working 
on airbags   page 69
-40
 . 
 Before starting work on seats, connect 
VAS5094 airbag adapter   page 72
-9 . 
-  Disconnect battery Ground (GND) strap.
- Remove seat   page 72
-2 .
-  Remove outer trim pieces and trim on side of 
seat  page 74
-16
 . 
-  Remove harness connector -2-.
-  Disconnect Ground (GND) strap from harness 
connector -2-, chamber 4. 
-  Disconnect harness connector for side airbag -1-
from connector strip -5- by pressing on retaining 
tab. 
Pa
ge 44 of 75 Airba
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11/19/2002 htt
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yp
e=re
pair&id=AUDI.B5.BD03.69.3 
         
        
        
     
        
        Page 48 of 75
69-79
      
Side airbag unit, removing and installing
 
     
WARNING! 
     
Before starting work on seats, connect 
VAS5094 airbag adapter   page 72
-9 . 
     
Removing  
    
WARNING! 
Note:  
Illustration is shown without anti-crush fleece.  - Remove bolts -2- (2x). 
Do NOT reuse bolts -2-. Replace the metal bolts with M5 bolts and 
nuts supplied. Drill mounting holes to 5.5 mm.Tightening torque: 5.5 Nm (49 in. lb)
-  Carefully disconnect side airbag -1- at retaining clip -5-.
-  Remove side airbag -1-. 
-  Place airbag unit on appropriate surface with impact padding facing up.
Pa
ge 48 of 75 Airba
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.69.3 
         
        
        
     
        
        Page 50 of 75
69-81
 
  
Side airbag for Recaro seat, removing and 
installing
 
WARNING! 
 
Follow all safety precautions when working 
on side airbag. 
 Before starting work on seats, connect 
VAS5094 airbag adapter   page 72
-9 . 
1 - 
Backrest 
2 - 
Side airbag unit 
  Removing:
  - Remove Recaro seat   page 72
-25
 .
  - Remove mounting trim   page 72
-41
 .
 - Disconnect yellow airbag harness 
connector under seat. 
 - Disconnect black Ground (GND) harness 
connector for airbag, located under seat. 
 - Unbolt bolt -4- on retainer -6- on 
underside of side airbag unit -2-. 
  - Push side airbag unit -2- downward.
  - Carefully pull out side airbag unit -2-.
Pa
ge 50 of 75 Airba
gs, servicin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.69.3 
         
        
        
     
        
        Page 53 of 75
69-83
      
Seat occupant sensor, removing and 
installing
 
     
WARNING! 
     
Before starting work on seats, connect VAS 
5094 airbag adapter   page 72
-9 . 
     
Note:  
     The seat occupant sensor will be used at a later 
time. 
    
Note:  
Sensor mat is only available as a replacement part which includes seat 
heater and seat cushion.  - Removing seat   page 72
-2 .
-  Remove seat cover   page 74
-15
 .
-  Press retaining tabs -3- and disconnect connector -1- for seat occupant 
sensor from connector strip -4-. 
-  Disconnect Ground (GND) strap from harness connector -1- (location -
4-). 
-  Unclip harness connector -5- and disconnect intermediate connector to 
backrest. 
-  Remove seat cushion along with sensor mat and seat heater from seat 
pan. 
Pa
ge 53 of 75 Airba
gs, servicin
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11/19/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD03.69.3