30-4
      
Clutch pedal and over-center spring, 
removing and installing
 
     
Removing  
     
-  Remove driver's side storage compartment   
Repair Manual, Body Interior, Repair Group 68. 
     
-  If installed, remove switch above clutch pedal.
    
-  Unclip pin and locking plate using screwdriver (arrow -1-), remove pin 
and locking plate (arrow -2-), and detach clutch pedal from clutch 
master cylinder. 
-  Press locking clip for clutch pedal off pivot pin using screwdriver.
    
-  Remove bolt (arrow). 
-  Press clutch and brake pedal pivot pin out toward right, until clutch 
pedal can be removed. 
-  If necessary, press locking clip for brake pedal off pivot pin using 
screwdriver. 
-  Remove clutch pedal and over-center spring.
Pa
ge 4 of 16 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.1 
30-8
      
Clutch Pedal Position (CPP) switch -
F194-, adjusting
 
    
-  Loosen two bolts slightly (arrows).
-  Have second technician fully depress clutch pedal up to stop.
-  Place feeler gauge -A- with specific dimension -a- 3.2 mm +/- 0.2 mm 
(0.126 in. +/- 0.008 in.) between operating surface of clutch pedal and 
switch cam. 
-  Move switch -B- toward gauge -A- until stop, and tighten two mounting 
bolts (arrows) to 8 Nm (71 in. lb). 
Pa
ge 8 of 16 Clutch mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.1