1995 VOLKSWAGEN PASSAT steering

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9 - Pressure line union
10 - Banjo bolt, 35 Nm (26 ft lb)
11 - Hex bolt, 10 Nm (7 ft lb) Page 87 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-88

Assembly overview:
Hydraulic lines, reservoir
(vehicles with 4-Cyl.
engines)
Notes Page 48-85 1 - Power steering gear
2 - O-ring Always replace 3 - Return line, 30 Nm (22
ft lb)
4 - Pressure line, 30 Nm
(22 ft lb)
5 - Reservoir
6 - Rubber ring
7 - Hose clamp
8 - Rubber insert
9 - Captive nut
10 - Bracket Page 88 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-89

11 - Self-tapping screw
12 - Hose clamp
13 - Return hose
14 - Suction hose Reservoir - Cooling
line
15 - Cooling line
16 - Threaded stud
17 - Bracket Page 89 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-90

Power steering vane
pump, removing and
installing (vehicles with 4-
Cyl. engines)
Note: Always replace self-locking
nuts and bolts. Pumps supplied as spare
parts are not filled with
hydraulic oil. Fill the pump with G 002 000 hydraulic oil and rotate it by hand, otherwise the pump may be damaged or noisy during
operation. Do not reuse drained
hydraulic oil.
1 - Suction hose
2 - Pressure hose
3 - Hose clamp
4 - Tensioning bolt Tensioning V-belts
item 11 Page 90 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-91

Maintenance Manual 5 - 20 Nm(15 ft Ib)
6 - Front swivel bracket
7 - 20 Nm (15 ft lb)
8 - Adjustment bracket
9 - 20 Nm (15 ft lb)
10 - Bracket
11 - V-belts 11.5 x 685 Gas engine 11.5 x 730 Diesel
engine 11.5 x 755 Gas engine with air conditioner 11.5 x 790 Diesel
engine with air
conditioner Tensioning Page 48-93 Checking condition 12 - 25 Nm (18 ft lb) Page 91 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-92

13 - V-belt pulley When installing the V-
belt pulley ensure that
the crankshaft pulley
and the vane pump
pulley are aligned
14 - Shim Only installed on
vehicles with Diesel
engine
15 - 20 Nm (15 ft lb)
16 - Rear swivel bracket
17 - Vane pump Checking delivery
pressure Page 48-13 Page 92 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-93

V-belts, tensioning (4-Cyl. engines) Specification: - Tension V-belts by turning adjustment bolt with
torque wrench -A- (VAG 1410 and VAG 1410/2). Used belts, 4 Nm (35 in. Ib) New belts, 7 Nm (62 in. Ib) Note:
Nut 4 - is only installed on gasoline engines. - Tighten adjustment clamping bolt -3- to 25 Nm (18
ft lb).
- Tighten bolt -1- to 45 Nm (33 ft lb). - Tighten bolt -2- and nut -4- to 25 Nm (18 ft lb). Page 93 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-94

Assembly overview:
Pressure and cooling
lines (vehicles with VR6
engine)
Note:
Securing of pressure line
varies according to type of
transmission Fig. 1 and
Fig. 2 1 - Reservoir
2 - Suction hose Reservoir - Cooling
line
3 - Cooling line Secured to
crossmember item
8 4 - Pressure line
5 - Suction line Cooling line -
Hydraulic pump
6 - Hose clamp, 3 Nm (27
in. Ib) Page 94 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1