Page 79 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F3R engine
REFITTING
The engine sub-frame can be easily aligned with
the bodywork by positioning the two
approximately 100 mm long threaded rods into
the two front mountings of the body sub-frame .
Refitting is the reverse of removal.
Tighten the sub-frame mounting bolts to a torque
of :
•6 daN.m at the front,
•11 daN.m at the rear.
If the vehicle has manual steering, position the
shock absorber mountings into the holes (A), and
into holes (B) for power assisted steering.
92114-1R
When the left and right hand suspended
mountings are refitted, remember to remove the
block under the gearbox and tool Mot. 1159
ADJUSTING THE LONGITUDINAL MOVEMENT
LIMITER
Slacken the two limiter bolts (E).
Insert the centring fork tool Mot. 1289-03 into the
openings in the suspended mounting cover.
99166-1R
Tighten the two limiter mounting bolts (E) to a
torque of6 daN.m.
Tighten all bolt, nuts and screws to the
recommended torques.
Fit the caliper mounting bolts using Loctite
FRENBLOC and tighten them to the correct
torque.
Press the brake pedal several times to bring the
pistons back into contact with the pads.
Fill:
- the cooling circuit and bleed it (see section
19),
- the engine and gearbox if required.
NOTE:
- check the steering shaft yoke spacer is in place
when refitting,
- ensure the heat shields are correctly
positioned.
10-35
Page 80 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F8Q engine
TIGHTENING TORQUES (in daN.m)
Front sub-frame mounting bolt 6
Rear sub-frame mounting bolt 11
Upper shock absorber cup mounting bolt 3
Wheel bolts 9
Brake caliper bolt 3.5
Universal steering joint mounting bolt 3
Nut for mounting rubber mounting pad
on front left hand side member mounting 7.5
Bolt mounting front right hand suspended
engine mounting cover on engine 4
Nut mounting suspended engine
mounting cover on rubber mounting pad 4.5
Mot. 1040-01 Dummy cradle for removing and
refitting the engine and
transmission assembly
Mot. 1159 Tool for securing the engine on the
sub-frame
Mot. 1311-06 Tool for removing the fuel pipe
SPECIAL TOOLING
REMOVAL
Put the vehicle on a 2 post lift.
Remove the engine undertray.
Disconnect the battery.- the brake calipers and attach them to the
body,
- the sub-frame-body tie rods,98710R
Drain:
- the cooling circuit from the lower radiator
hose (radiator end),
- the engine and gearbox if necessary.
Remove:
- the front wheels,
- the right hand left hand mudguards,
10-36
Page 83 of 2492
ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F8Q engine
- the pipes and connectors for the fast idle and
EGR solenoid valves,
- the brake servo pipe,
- the accelerator and clutch cables,
- the diesel fuel filter connector,
- the compressor feed wire (if fitted).
Remove:
- the cooling assembly (see section 19
"Radiator"),
- the alternator belt (see section 16),
- the compressor mounting bolts (if fitted) and
attach it to the front cross member.
NOTE: cut the base of tool Mot. 1159 to 30 mm.
99023R2
99024R2
Remove the oil filter.
Unclip the alternator wiring and move it to one
side.
Diagram for drilling tool Mot. 1159. (For
instructions on use, refer to page 10-40).
99028R
Fit tool Mot. 1159.
10-39
Page 86 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F8Q engine
REFITTING
The engine sub-frame can be easily aligned with
the bodywork by positioning the two
approximately 100 mm long threaded rods into
the two front mountings of the body sub-frame .
Refitting is the reverse of removal.
Tighten the sub-frame mounting bolts to a torque
of :
•6 daN.m at the front,
•11 daN.m at the rear.
If the vehicle has manual steering, position the
shock absorber mountings into the holes (A), and
into holes (B) for power assisted steering.
92114-1R
When the left and right hand suspended
mountings are refitted, remember to remove the
block under the gearbox and tool Mot. 1159
ADJUSTING THE LONGITUDINAL MOVEMENT
LIMITER
Slacken the two limiter bolts (E).
Insert the centring fork tool Mot. 1289-03 into the
openings in the suspended mounting cover.
Tighten the two limiter mounting bolts (E) to a
torque of6 daN.m.
Tighten all bolt, nuts and screws to the
recommended torques.
Fit the caliper mounting bolts using Loctite
FRENBLOC and tighten them to the correct
torque.
Press the brake pedal several times to bring the
pistons back into contact with the pads.
Fill:
- the cooling circuit and bleed it (see section
19),
- the engine and gearbox if required.
NOTE:
- check the steering shaft yoke spacer is in place
when refitting,
- ensure the heat shields are correctly
positioned.
99174-2R
10-42
Page 111 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11
Drain the cooling circuit via the lower radiator
hose and the cylinder block via the drain bolt.
92073R1
Remove:
- the thermostat hose,
- the connectors for the sensors,
98711R3
- hoses 4,5,6, and 7,
- the upper alternator mounting,
98745R1
- the exhaust heat shield,
- the exhaust downpipe,
- the cylinder head bolts except bolt (F) which
should be slackened off only (use a 12 star
socket, for example
ST X 12 FACOM ), then
pivot the cylinder head around this bolt,
92106R
E7J - K7M ENGINE
11-13
Page 113 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11
CHECKING THE GASKET FACE
Use a straight edge and a set of shims to check for
gasket face deformation.
Maximum bow 0.05 mm.
The cylinder head may not be re-ground.
REFITTING (Special notes)
Remove the liner retaining flanges Mot. 588
(except K7M).
Wipe the gasket faces of the cylinder block and
the cylinder head.
Check the centring dowel is present (G).
87474S
Position the cylinder head gasket.
Refit the cylinder head, lubricate the threads and
the bearing faces under the heads of the bolts
with engine oil.
Note : check the length of the bolts for the
cylinder head, the shorter ones are used on the
inlet side.
Cylinder head tightening (see section 07, cylinder
head tightening).
Refitting is the reverse of removal.
For refitting the timing belt, (see section 11-
Timing belt).
Fill and bleed the cooling circuit, (see section 19).
98713R
E7J - K7M ENGINE
11-15
Page 114 of 2492

TOP AND FRONT OF ENGINE
Cylinder head gasket
11 F3R ENGINE
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Drain the cooling circuit from the lower radiator
hose at the water pump end.
SPECIAL TOOLING REQUIRED
TIGHTENING TORQUES (in daN.m)
Front right suspended engine
mounting cover nut 3 to 4.5
Wheel bolt 9
Tensioner nut 4
Suspended engine mounting cover bolt 4
Suspended engine mounting limiter bolt 6
Crankshaft pulley 12
Bolt mounting suspended engine
mounting on cylinder head 2
EQUIPMENT REQUIRED
Allen key for cylinder head bolts ST 10L FACOM for example
Engine support tool DESVIL M300 for example
Star socket ST X 14 FACOM for example
Star shaped elbowed allen key T50 FACOM for example
Remove the 2 bolts (1) and slacken bolt (2) of the
coil mounting then slide it downwards.
98898R
Mot. 591-04 Angular wrench for tightening the cylinder head
Mot. 591-02 Index
Mot. 1054
TDC pin
Mot. 1159 Engine support tool
Mot. 1273 Tool for checking belt tension
Mot. 1289-03 Fork for centring the suspended engine mounting limiter
11-16
Page 119 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11 F3R ENGINE
ADJUSTING THE LONGITUDINAL MOVEMENT
LIMITER
Slacken limiter bolts (E).
Insert the limiter centring fork Mot. 1289-03 into
the openings in the suspended mounting cover.
REFITTING(special notes)
The cylinder head is centred by two dowels.
99026R
Tighten the cylinder head (see section tightening
the cylinder head).
Refitting is the reverse of removal.
Fit the limiter assembly plus the suspended engine
mounting cover.
99166-1R
Tighten the 2 bolts (E) to a torque of 5 to
6.5 daN.m.
Fill and bleed the cooling circuit (see section 19).
Adjust the accelerator cable.
11-21