Page 158 of 2492
FUEL SUPPLY
Supply pressure
13
K7M engine
CHECKING THE FUEL SUPPLY PRESSURE
SPECIAL TOOLING REQUIRED
Mot. 1311-01 Fuel pressure test kit (with 0 ;+ 10 bars
pressure gauge included)
Mot. 1311-04 T piece (J union)
Mot. 1311-06 Tool for removing fuel pipes
Disconnect:
- the oil vapour rebreathing pipes and the fuel
vapour recirculation pipes,
99372S
- the fuel supply pipe using small section tool
Mot. 1311-06 (method described in section 13
"Fuel gallery").
99375R
Connect the T piece Mot. 1311-04 to the gallery,
then reconnect the fuel supply pipe to the T piece.
99376R
13-12
Page 192 of 2492

PUMP
Mechanical power assisted steering pump
13
CHECKING THE OIL PRESSURE
SPECIAL TOOLING REQUIRED
Mot. 453-01 Hose clamp pliers
Dir. 1204 Pressure test union
Dir. 803 Metric thread union
Fre. 1085
or Pressure gauge
Fre. 244-03
Fre. 284-06 Connecting pipe
Fit clamp Mot. 453-01 to the low pressure pump
hose.
Disconnect the high pressure pipe (take
precautions to catch the oil which will run out).
Insert union Dir. 803 (metric thread) between the
pipe and the pump.
For engines where it is fitted, remove the
pressostat on the rigid pipe (high pressure).
Connect the pressure test union
Dir. 1204 and the oil pressure gauge
Fre. 1085 (or Fre. 244-03 + Fre. 284-06).
77840R1
Connect pressure gauge Fre. 1085 (or Fre. 244-03
+ Fre. 284-06).
Remove clamp Mot. 453-01.
Top up the pump level and run the engine to
check the pressure.
Wheels in straight line:
Regardless of engine speed, the pressure should
not exceed 5 to 7 bars.
Full lock to one side:
Hold the steering at full lock, the maximum
pressure should be 79 to 86 bars.
This operation should not be prolonged to avoid a
high increase in the oil temperature.
Remove union Dir. 803 and pressure gauge
Fre. 1085 or Fre. 244-03 , cutting the supply to the
pump with clamp Mot. 453-01.
Reconnect the high pressure pipe and remove
clamp Mot. 453-01.
Top up the oil in the reservoir.
13-46
Page 201 of 2492
ANTIPOLLUTION
Oil vapour rebreathing
14
E7J engine
PRESENTATION OF THE CIRCUIT
94563R3
Upstream rebreathing circuit
1Take-off on air filter
2Filter - nozzle connecting pipe
3 6 mm diameter nozzle
Downstream rebreathing circuit
4 1.5 mm diameter nozzle
5Restriction to T union connecting pipe
6T union
7Take-off on inlet manifold
8To canister bleed
CHECKING
To guarantee correct operation of the
antipollution system, the oil vapour rebreathing
circuit should be kept clean and in good
condition.
Check the nozzles are present and correct.
14-9
Page 202 of 2492
99231R
ANTIPOLLUTION
Oil vapour rebreathing
14
K7M engine
PRESENTATION OF THE CIRCUIT
1Cylinder head
2Manifold
3Oil vapour rebreathing pipe connected upstream of the throttle body (the circuit is used for average and
high loads)
4Oil vapour rebreathing pipe connected downstream of the throttle body
5Fuel vapour recirculation pipe
6T piece connecting the oil vapour rebreathing pipe (4) and fuel vapour recirculation pipe (5)
7Oil vapour rebreathing pipe and fuel vapour recirculation pipe
8Air duct
95 mm diameter nozzle
CHECKING
To guarantee correct operation of the antipollution system, the oil vapour rebreathing circuit should be kept
clean and in good condition.
Check the nozzle is present and correct.
14-10
Page 203 of 2492
DI1407-1
ANTIPOLLUTION
Oil vapour rebreathing
14
F3R engine
PRESENTATION OF THE CIRCUIT
1Inlet manifold
2Throttle body
3Oil vapour rebreathing pipe (connected to throttle body)
4Oil decanter
5Oil vapour rebreathing pipe from the engine to the decanter
The restrictions upstream and downstream of the oil vapour rebreathing system are moulded into the
throttle body.
CHECKING
To guarantee correct operation of the antipollution system, the oil vapour rebreathing circuit should be kept
clean and in good condition.
14-11
Page 213 of 2492

ANTIPOLLUTION
Catalytic converter - oxygen sensor
14
CHECKS TO BE MADE BEFORE THE ANTI-
POLLUTION TEST
Ensure:
- the ignition system is operating correctly
(correct spark plugs, correctly set plug gap,
high voltage leads in good condition and
correctly connected).
- the injection system is operating correctly
(supply is correct - check using the XR25).
- the exhaust pipe is correct and is sealed.
- the EGR is operating correctly.
Check the vehicle history if possible (run out of
fuel, lack of power, use of incorrect fuel).
CHECKING ANTI-POLLUTION STANDARDS
Run the engine until the engine cooling fan has
operated twice.
Connect a correctly calibrated four gas analyser to
the exhaust tail pipe.
Keep the engine speed at 2500 rpm for
approximately 30 seconds then let the engine
return to idle speed and note the pollutant values.
CO
≤0.3 %
CO
2≥14.5 %
HC
≤100 ppm
0,97
≤λ≤1.03
1
NOTE : λ = ————
richness
λ>1→lean mixture
λ<1→rich mixture
If, after these tests, the values are correct, the
antipollution system is correct.
If the values are not correct, additional tests must
be carried out:
- Check the condition of the engine (condition
of the oil, valve clearances, timing, etc,...),
- Check the correct operation of the oxygen
sensor (see section 17) ,
- test for the presence of lead (see following
page).
If the test for the presence of lead is positive, en-
sure the vehicle uses two or three full tanks of un-
leaded fuel before replacing the oxygen sensor.
If, after all these tests have been carried out, the
values still do not conform, the catalytic converter
must be replaced. Petrol engine
14-21
Page 310 of 2492

21-1
21-2
21-3
21-4
21-5
21-5
21-6
21-9
21-19
21-23
21-26
Contents
Page
23-1
23-2
23-3
23-3
23-4
23-5
23-5
23-5
23-6
23-6
23-7
23-8
23-8
23-9
23-15
23-20
23-23
23-27
23-29 Section view
Use
Identification
Gear ratios
Gear change thresholds
Consumables
Parts to be systematically replaced
Oil
Oil change frequencies
Fault warning light
Draining
Filling - levels
Oil pressure
Hydraulic distributor
Automatic transmission (Removal -
Refitting)
Differential output seal
Wiring
Wiring diagram
Checking the "timing point" on the
converter AUTOMATIC TRANSMISSION
23
Transmission
CLUTCH
Identification
Section views
Exploded views
Consumables
Fault finding
Mechanism - Plate
Thrust pad - Fork20
20-1
20-3
20-3
20-4
20-5
20-13
20-14
Identification
Ratios
Capacity -Lubricants
Special notes
Consumables
Parts to be systematically replaced
Fault finding
Gearbox (Removal - Refitting)
5th gear on the vehicle
Differential output seal
Speedometer drive gear
MANUAL GEARBOX21
29-1
29-2
29-9
29-10
29-17
29-24 Consumables
Driveshafts
Front transverse driveshafts
Gaiter on wheel end
Gaiter on gearbox end
Bearing gaiter DRIVESHAFTS
29
Page
Page 315 of 2492

CLUTCH
Fault finding
20
The clutch is slipping :
- when stopped, handbrake on, at 2000 to
3000 rpm, impossible to stall the engine
when letting the clutch in,
- with 4th or 5th gear engaged, the engine
seems to race.
Check the travel of
the fork (1)
INCORRECT
KEY
Fault found
Check
Operations to be
carried out
(*)Depending on version
(1)See "Removal - Refitting" chapter(2)Grommet placed on the end of the clutch
cable on the gearbox end Check the
clearance
INCORRECTCORRECT
CORRECTINCORRECT
CORRECT
Check the
condition of the
pins and support
points
INCORRECT
Replace the
faulty partsCheck the condition
of the pedal and the
assistance spring (*)
Replace the
faulty parts
Replace the
fork
OILYWORN
Check the condition
of the clutch
Replace the
clutchReplace the clutch and
repair the leak
INCORRECT
Repair the
automatic
adjustment
device
INCORRECTCORRECT
CORRECT
Check the
automatic
adjustment device
CORRECT
Check the condition
of the cable and the
anti-noise rubber
washer (2)
Check the
condition of the
fork
20-5