1995 LAND ROVER DISCOVERY service

60FRONT SUSPENSION
2
REPAIR
8.Press out flexible bushes.
Refit
9.Press in replacement bushes.
CAUTION: When pressing in new bushes
press on outer edge of bush and not
rubber inner.
10.Reverse removal procedure. 1 to 8.
Tighten fixings to following torques:
Radius arm to chassiss
176Nm
Radius arm to axle197Nm
FRONT SHOCK ABSORBER
Service repair no - 60.30.02.
Remove
1.Loosen road wheel retaining nuts.
2.Support chassis on stands and remove road
wheel.
3.Support axle weight with jack.
4.Remove shock absorber lower fixing and
withdraw cupwasher, rubber bush and seating
washer.
5.Remove four shock absorber bracket fixings.
6.Withdraw shock absorber and bracket complete.

FRONT SUSPENSION
3
REPAIR 7.Withdraw lower seating washer, rubber bush and
cupwasher.
8.Remove fixings, shock absorber to mounting
bracket.
9.Withdraw mounting bracket.
10.Lift off top seating washer, rubber bush and
cupwasher.
Refit
11.Reverse removal procedure. 1 to 10.FRONT ROAD SPRING
Service repair no - 60.20.11.
Remove
1.Remove front shock absorber.
See Front
Shock Absorber
CAUTION: Avoid over stretching brake
hoses. If necessary loosen hose connector
locknuts to allow hoses to follow axle.
2.Lower axle sufficient to free road spring.
3.Withdraw road spring.
4.Withdraw shock absorber bracket securing ring.
Refit
5.Fit shock absorber bracket retaining ring. Retain
in position with a nut.
6.Reverse 2 and 3.
7.Remove nut retaining securing ring.
8.Fit front shock absorber.

60FRONT SUSPENSION
4
REPAIR BUMP STOP
Service repair no - 60.30.10.
Remove
1.Remove fixings.
2.Remove bump stop.
Refit
3.Position bolts in slots in chassis brackets.
4.Fit bump stop, secure with washers and nuts.

FRONT SUSPENSION
5
REPAIR ANTI-ROLL[SWAY] BAR ASSEMBLY FRONT
Service repair no - 60.10.01
KEY
1. Anti-roll[sway] bar
2. Rubber bush
3. Strap
4. Nut, bolt, washer5. Nut and washer
6. Castellated nut and cotter pin
7. Ball joint link arm
Remove
1.Mark for reassembly position of rubber bushes
on anti- roll[sway] bar.
2.Remove four nuts, bolts and washers securing
two bush straps.
3.Remove nuts, bolts, washers and rubber bushes
from ball joint links and remove anti-roll[sway]
bar.Refit
4.Position bushes on anti-roll[sway] bar. Ensure
split points towards axle on RH bush and away
from axle on LH bush.
5.Fit anti-roll[sway] bar with two straps. To ensure
correct fit angled sides of bar should point down
as shown. Loosely fit the bolts, washers and
nyloc nuts.
6.Fit bolt, washers and rubber bushes. Using new
nuts fit anti-roll[sway] bar to ball joint links.
Tighten to
68Nm.
7.Tighten nuts securing straps to30Nm

60FRONT SUSPENSION
6
REPAIR ANTI-ROLL[SWAY] BAR BALL JOINT LINKS
Service repair no - 60.10.04.
Remove
1.Remove two nuts, bolts, washers and rubber
bushes from ball joint links.
2.Remove cotter pin and loosen castellated nut a
few turns.
3.Release ball joint using special tool 18G 1063A
as shown.
4.Remove castellated nut and ball joint link.
Refit
5.Fit ball joint link and castellated nut. Ensure ball
joint link arm points up. Tighten to
40Nmand fit
new cotter pin.
6.Align anti-roll bar to ball joint links.
7.Fit bolts, washers and rubber bushes using new
self locking nuts secure anti-roll[sway] bar to ball
joint links. Tighten to
68Nm.

REAR SUSPENSION
1
REPAIR REAR ROAD SPRING
Service repair no - 64.20.01
Remove
1.Loosen rear road wheel retaining nuts.
2.Support chassis on stands and remove wheels.
3.Support rear axle weight with jack.
4.Disconnect shock absorbers at one end.
5.Position coil spring compressor correctly on road
spring.
6.Compress spring evenly to facilitate removal.
7.Lower axle to free road spring from upper seat.
CAUTION: Avoid lowering axle further than
rear brake flexible hose will allow.
8.Remove spring retainer plate.
9.Withdraw road spring, and spring isolator.
10.Lift off spring seat.
Refit
11.Reverse removal procedure.REAR SHOCK ABSORBER
Service repair no - 64.30.02.
Remove
1.Loosen road wheel retaining nuts.
2.Support chassis on stands. Remove road wheel
and support rear axle weight with jack.
3.Remove fixings and withdraw shock absorber
from axle bracket.
4.Remove upper fixings.
5.Withdraw shock absorber.
6.If required remove mounting bracket
7.If required remove mounting rubbers.
Refit
8.Reverse removal procedure.

64REAR SUSPENSION
2
REPAIR BUMP STOP
Service repair no - 64.30.15.
Remove
1.Remove fixings.
2.Remove bump stop.
Refit
3.Position bolts in slots in bracket.
4.Fit bump stop secure with washer and nuts.SUSPENSION LINK UPPER
Service repair no - 64.35.44.
Remove
1.Support rear of chassis on stands, allow axle to
hang freely.
2.Remove fixings, upper link bracket to frame.
3.Remove fixings, upper links to pivot bracket.
4.Remove upper link complete with frame bracket.
5.Remove bolt.
6.Separate link from bracket.

REAR SUSPENSION
3
REPAIR Renew bush
7.Press out rubber bushes.
8.Fit bush centrally in housing.
CAUTION: Apply pressure to outer edge of
bush, and not rubber inner.
Refit
9.Reverse removal procedure. 1 to 6. Do not fully
tighten fixings until all components are in
position.
10.Tighten fixings to correct torque.
See
Specifications, torque, Torque Values
SUSPENSION LINK LOWER
Service repair no - 64.35.02.
Remove
1.Site vehicle on a ramp [hoist].
2.Alternatively, support vehicle on stands under
rear axle.
3.Remove rear fixings.
4.Remove mounting bracket fixings at side
member bracket.
5.Remove lower link complete.
6.Remove locknut.
7.Remove mounting bracket from lower link.
Renew bush
8.Press out rubber bushes.
9.Fit bush centrally in housing.
CAUTION: Apply pressure to outer edge of
bush, and not rubber inner.
Refit
10.Reverse removal procedure. 6 and 7. Do not
tighten locknut.
11.Reverse removal procedure. 3 to 5.
12.Lower vehicle, allow axle to take up static laden
position. Tighten to
176 Nm.