Page 797 of 873
WIPERS AND WASHERS
1
REPAIR WASHER RESERVOIR
Service repair no - 84.10.03.
Remove
1.Remove two bolts securing top of reservoir.
2.From underneath the wheelarch remove two
bolts securing base of reservoir.
3.Withdraw reservoir and disconnect tubing from
washer pumps and power wash.
4.Disconnect electrical leads from pumps.
Refit
5.Reverse removal procedure. 1 to 4.WASHER PUMP - WINDSCREEN, REAR WINDOW
OR POWER WASH
Service repair no - 84.20.21.
Remove
1.Remove washer reservoir.See Washer
reservoir
2.Disconnect washer tubing from pump.
3.Disconnect electrical leads from pump.
4.Pull top of pump away from its location in
reservoir and remove pump.
Note position of sealing gasket in reservoir.
Refit
5.Reverse removal procedure. 1 to 4.
Page 798 of 873
84WIPERS AND WASHERS
2
REPAIR WINDSCREEN WASHER JETS
Service repair no - 84.10.09.
Remove
1.Disconnect washer tube from jet.
2.Remove nut and washer securing washer jet to
air intake cowl.
3.Remove jet.
Refit
4.Reverse removal procedure. 1 to 3.WINDSCREEN WASHER TUBES
Service repair no - 84.10.15.
Remove
1.Disconnect tubing from reservoir pump.
2.Disconnect tubing from washer jets.
3.Disconnect tubing from three-way tee piece.
4.Release tubing from retaining clip and withdraw.
Refit
5.Reverse removal procedure. 1 to 4. Ensuring the
tubing is not pinched or restricted.
Page 799 of 873
WIPERS AND WASHERS
3
REPAIR WIPER ARMS - WINDSCREEN
Service repair no - 85.15.01.
Remove
1.Lift wiper arm end cap to gain access to securing
nut.
2.Remove nut and withdraw wiper arm from
splined boss.
Refit
3.Allow wiper motor to move to 'park' position.
4.Push arm onto splined boss, locating it so that
wiper blades are clear of windscreen rail.
5.Fit and tighten securing nut.
6.Push end cap over securing nut.
7.Operate wiper on a wet windscreen to ensure
blades do not over travel.WIPER ARM - REAR WINDOW
Service repair no - 84.35.01.
Remove
1.Remove plastic nut cover and wiper arm
securing nut.
2.Withdraw wiper arm and grommet from splined
boss.
Refit
3.Allow wiper motor to move to 'park' position.
4.Fit spacer and wiper arm to splined boss so that
the wiper blade is clear of rear window surround.
5.Fit and tighten securing nut.
6.Push plastic nut cover into position.
7.Check operation of wiper.
Page 800 of 873
84WIPERS AND WASHERS
4
REPAIR WIPER BLADES
Service repair no - 84.15.05
Remove
1.Pull wiper blade away from screen.
2.Depress spring clip and withdraw blade from
hooked end of wiper arm.
Refit
3.Reverse removal procedure. 1 and 2.REAR WINDOW WASHER JET
Service repair no - 84.30.09
Remove
1.Turn washer jet in a clockwise direction to
release it from the rear quarter panel.
2.Remove rear quarter/speaker trim panel.
3.Feed washer tubing through rear quarter panel
to allow removal of washer jet.
4.Remove washer jet from tubing.
Refit
5.Reverse removal procedure. 1 to 4.
NOTE: The tubing run from the reservoir to
rear door washer jet differs between left
and right hand drive vehicles. On right
hand vehicles the tubing run is on the left hand
side of the roof. On left hand drive vehicles, the
right side.
See Description and operation,
Windscreen Wiper and Washer Operation
Page 801 of 873

WIPERS AND WASHERS
5
REPAIR WINDSCREEN WIPER MOTOR AND LINKAGE
Service repair no - 84.15.12.
Remove
1.Disconnect battery negative lead.
2.Remove windscreen wiper arms.
See Wiper
arms - Windscreen
3.Remove securing nuts and steel and rubber
washer from wiper spindles.
4.Open the bonnet [hood].
5.Remove rubber seal from cowl flange.
6.Disconnect tubing from windscreen washer jets.
7.Remove centre bolt from cowl.
8.Remove retainers securing centre section of
cowl to outer sections.
9.Detach centre section of cowl.
10.Remove nut and bolt securing wiper motor
negative lead to body.
11.Remove five screws securing wiper
motor/linkage support plate.
12.Lift assembly clear of bulkhead, disconnect
wiper motor multi-plug and withdraw assembly.
13.Remove wiper motor spindle nut and release
rotary connecting link from spindle.
14.Remove wiper motor retaining bolts and
withdraw negative lead and wiper motor from
support plate.
15.The linkage arms can be detached by removing
the retaining clips and withdrawing the arms and
washers.
Note location of plain and wavy washers for
reassembly purposes.
Page 802 of 873

84WIPERS AND WASHERS
6
REPAIR Refit
16.Reverse removal procedure.
17.Fit wiper motor to support plate using new
sealing bushes at the motor spindle as
necessary.
18.When positioning assembled motor and support
plate use a new seal and bushes, if necessary.
REAR DOOR WIPER MOTOR
Service repair no - 84.35.12.
Remove
1.Disconnect battery negative lead.
2.Remove rear door trim panel.
3.Remove spare wheel.
4.Remove wiper arm and grommet.
5.Remove nut, plain washer and seal from drive
spindle.
6.From inside the door, disconnect wiper motor
leads from door harness at multi-plug.
7.Remove bolts securing wiper motor mounting
bracket and negative lead to inner door panel.
8.Withdraw motor spindle from outer door panel
and manoeuvre wiper motor from door casing
complete with the spindle spacer.
9.Remove two rubber mounted nuts securing
mounting bracket to motor and detach bracket.
Refit
10.Reverse removal procedure. 1 to 9.
NOTE: If a new wiper motor assembly has
been fitted, before fitting the wiper arm.
Reconnect battery negative lead. Operate
wiper motor to ensure that motor spindle is in
park position.
Page 803 of 873
WIPERS AND WASHERS
7
REPAIR HEADLAMP POWER WASH JET
Service repair no - 84.20.08
Remove
1.Disconnect hose from power wash jet.
2.Remove nut securing jet to bumper.
3.Remove power wash jet.
Refit
4.Reverse removal procedure. 1 to 3.POWER WASH HOSE
Service repair no - 84.20.14
Remove
1.Disconnect power wash hoses from jets and
washer pump.
2.Release clamps securing hose.
3.Remove power wash hose.
Refit
4.Reverse removal procedure. 1 to 3, locating
hose in original position.
Page 821 of 873

ELECTRICAL
1
REPAIR FUSE BOX - INTERIOR
Right Hand Drive shown
The interior fusebox is fitted below the steering column, behind the trim panel. It comprises of three integral units.
'A'Main fusebox,'B'Satellite 2,'C'Satellite 1.
A label in the fusebox cover shows the circuits protected, the fuse rating and their locations. Access is by
releasing the fixing screws and lowering the panel.
'A' Main fusebox
1. Stop lights, direction indicators
2. LH side light
3. Radio/cassette/CD player
4. RH headlight main beam
5. LH headlight main beam
6. Cigar lighter
7. Airbag SRS
8. RH side lights
9. Rear fog guard lights
10. RH headlight dipped beam
11. LH headlight dipped beam
12. Multi-function unit
13. Ignition feed for Multi-function unit
14. Instruments, reversing lights
15. Air conditioning, windows
16. Washers & wipers - front
17. Starter, glow plug
18. Wash/wipe - rear, mirrors, cruise control
'B' Satellite 2
1. Electric windows - front
2. Electric windows - rear
3. Anti-lock braking
4. Central door locking
5. Electric sun roof
6. Trailer lights
'C' Satellite 1
1. Anti-theft alarm
2. Headlight washers
3. Engine management
4. Anti-lock brakes
5. Anti-theft alarm
6. Rear air conditioning, heater
'D' Spare fuses (5 off)