1995 LAND ROVER DISCOVERY Service Repair Manual

REAR AXLE AND FINAL DRIVE
11
OVERHAUL REAR STUB AXLE
Service repair no - 64.15.22.
STUB AXLE COMPONENTS
1. Rear axle shaft.
2. Stub axle to axle casing bolt.
3. Mudshield.
4. Stub axle.
5. Stub axle joint washer.
6. Axle case.
7. Sensor ABS.
Overhaul
1.Remove hub assembly.
See Repair, Rear Hub
Assembly
2.Remove six bolts from stub axle to axle casing.
3.Remove mudshield.
4.Remove stub axle and joint washer.
5.Remove rear axle shaft from axle casing.
Renew rear stub axle oil seal
6.Remove and discard oil seal. Lubricate seal and
lip with EP90 oil. Using special tool LST 138 fit
new oil seal lipside trailing so that seal is flush
with rear face of stub axle.
Refit
7.Fit new joint washer, stub axle and mudshield
with bolts. Tighten to
65 Nm.
8.Fit rear axle shaft avoid damaging stub axle
seal.
9.Refit rear hub assembly.
See Repair, Rear
Hub Assembly

REAR AXLE AND FINAL DRIVE
1
SPECIFICATIONS, TORQUE AXLE DIFFERENTIAL DATA
Pinion bearing pre-load:
(new bearings) 3 Nm........................................................
(bearings bedded in) 1,5 Nm...............................................
Crown wheel run-out 0,10 mm........................................................
Crown wheel/pinion backlash 0,10 to 0,17 mm...........................................
REAR HUB
Rear hub end float 0,010 mm............................................................
TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
REAR AXLE
Pinion housing to axle case 41.......................................................................
Crown wheel to differential case 58................................................................
Differential bearing cap to pinion housing 90..................................................
Differential drive flange to drive shaft 47.........................................................
Bevel pinion nut 129........................................................................................
Lower link to axle 176......................................................................................
Pivot bracket ball joint to axle 176...................................................................
REAR HUB ABS VEHICLES
Hub driving member to hub 65 *.......................................................................
Brake disc to hub 73 *......................................................................................
Stub axle rear to axle case 65........................................................................
Brake caliper to axle case 82..........................................................................
Disc shield to axle case 11.............................................................................
Sensor ring to brake disc ABS 9....................................................................
* Apply loctite 270 prior to assembly.

51REAR AXLE AND FINAL DRIVE
2
SPECIFICATIONS, TORQUE Torque values below cover all screws and bolts used, unless specified otherwise.
METRIC Nm
M5 6......................................................................................................
M6 9......................................................................................................
M8 25.....................................................................................................
M10 45...................................................................................................
M12 90...................................................................................................
M14 105..................................................................................................
M16 180..................................................................................................
UNC / UNF
1/4 9......................................................................................................
5/16 24...................................................................................................
3/8 39.....................................................................................................
7/16 78...................................................................................................
1/2 90.....................................................................................................
5/8 136....................................................................................................

REAR AXLE AND FINAL DRIVE
1
SERVICE TOOLS AXLE DIFFERENTIAL
LRT-51-003 Flange holder tool
18G1205
LRT-54-504 Universal setting block
18G1914
LRT-54-502 Pinion head bearing remover/replacer
18G476
LRT-99-002 Press
MS47

51REAR AXLE AND FINAL DRIVE
2
SERVICE TOOLS
LRT-51-001 Oil seal replacer
LST106
LRT-54-505 Extractor for pinion bearing races
RO262757A
LRT-54-506 Replacer adapter pinion head bearing
RO2627571 cup
LRT-54-507 Adaptor pinion tail bearing cup
RO2627572 replacer

REAR AXLE AND FINAL DRIVE
3
SERVICE TOOLS
LRT-54-508 Wrench flange and carrier
RO530105 bearing nuts
REAR HUB
LRT-99-503 Bracket for dial gauge and indicator
RO530106
LRT-54-001 Oil seal replacer non ABS
LST550-5
LRT-99-003 Drift
18G134

51REAR AXLE AND FINAL DRIVE
4
SERVICE TOOLS
LRT-54-002 Hub nut wrench
RO606435A
LRT-54-003 Hub oil seal replacer ABS
LST137
LRT-54-004 Oil seal replacer ABS
LST138

FRONT AXLE AND FINAL DRIVE
1
DESCRIPTION AND OPERATION DESCRIPTION
The welded steel front axle casing houses a separate
spiral bevel type differential unit, which is off set to the
right of the vehicle centre line. The differential unit
drives the front wheels via the axle shafts and
constant velocity joints which are totally enclosed in
the spherical and swivel housings.
The front axles fitted with ABS brakes or non ABS
brakes are of the same construction except for
different top swivel pins in the swivel housing and a
sensor on the constant velocity joint.
Front axle - ABS
The front wheels are pivoted on taper roller bearings
19 at the bottom of the swivel housing and a 'Rialco
bush' 25 at the top. The top swivel pin also houses the
ABS pickup (electrical connection) as shown in the
main illustration, J5367.
Front axle - non ABS
The front wheels are pivoted on tape roller bearings at
the top (see insert) and bottom of the swivel housing.
The wheel hubs on all axles are supported by two
taper bearings and driven by drive flanges which are
splined to the one piece, stub shaft/constant velocity
joint.
Lubrication
The differential, swivel pin housing and wheel hubs
are indiviudally lubricated and separated by oil seals 7
and 8 to prevent oil transfer across the axle when the
vehicle is traversing steep inclines. The wheel
bearings are lubricated with grease and the swivel
housing and differential with oil.
Ventilation
Ventilation of the differential is through a plastic pipe 2
which terminates at a high level in the vehicle on both
ABS and non ABS axles. The swivel housings
ventilate through axle shaft oil seals 8 into the
differential and the hub bearings vent via the oil seals
into swivel housing.