
(16) Inspect the valve body springs. Replace any
spring having rusted, distorted, or collapsed coils-
.Measure length of each spring. Replace any spring if
free length is less than specified in the chart (Fig.
14).
UPPER BODY ASSEMBLY
(1) Lubricate the valves, springs, plugs, sleeves
and the valve bores in the upper body with automatic
transmission fluid.
(2) Note position of the valve retainers (A) and
stop (B) for assembly reference (Fig. 15).
(3) Install low coast modulator valve, spring and
plug in valve bore. Press valve plug inward and in-
stall retainer (Fig. 13).
(4) Install 2-3 shift valve, spring and plug in valve
bore. Press plug inward and install retainer (Fig. 12).(5) Install cut-back valve spring, valve and plug
(Fig. 11). Press plug inward and install retainer.
(6) Install secondary regulator valve spring, valve
and plug in valve bore. Press plug inward and install
retainer (Fig. 10).
(7) Assemble lock-up relay valve. Install spring
and plunger in valve sleeve (Fig. 9). Then install as-
sembled valve in sleeve.
(8) Install assembled lock-up relay valve in valve
bore and install retainer (Fig. 8).
(9) Install second coast modulator valve, spring
and plug in valve bore. Press plug inward and install
retainer (Fig. 7).
(10) Install 3-4 shift valve, spring and plug in bore.
Press plug inward and install retainer (Fig. 6).
Fig. 14 Upper Body Spring/Valve Identification
21 - 260 AW-4 TRANSMISSION OVERHAULJ

MAINSHAFT ASSEMBLY
(1) If drive sprocket bearings are to be replaced,
remove and install them as follows:
(a) Press both bearings out of sprocket simulta-
neously with Tool Handle C-4171 and Remover Tool
C-4667, or 5066 (Fig. 53).
(b) Before installing new bearings, refer to Figure
54 and note correct bearing position in sprocket. Bear-ings must also be installed in proper sequence. Install
front bearing first and rear bearing last.
CAUTION: Do not press the bearings any farther
into the sprocket than indicated in Figure 54. The
bearings could block the mainshaft oil feed hole if
pressed too deeply into the sprocket.
(c) Install newfrontbearing first. Press bearing
flush with edge of sprocket bore (Fig. 55).
(d) Install newrearbearing (Fig. 56). Press
bearing in until 4.6 mm (3/16 in.) below edge of
bore as shown in Figure 46.
(2) On synchro models, install struts and spring(s)
in hub (Fig. 57).
(3) Lubricate drive sprocket bearings, stop ring
and hub with automatic transmission fluid. Bearings
can also be lubricated with petroleum jelly if desired.
(4) Install sprocket, stop ring (synchro models
only) and hub on mainshaft (Fig. 58).Be sure to
seat hub struts on stop ring lugs.
(5) Install spacer washer on hub, if equipped.
Fig. 54 Correct Bearing Position In Drive Sprocket
Fig. 53 Drive Sprocket Bearing Removal
Fig. 55 Installing Drive Sprocket Front Bearing
Fig. 56 Installing Drive Sprocket Rear Bearing
21 - 300 NP231 TRANSFER CASEJ

(10) Install new pilot bearing with Tool Handle
C-4171 and Installer 5065 (Fig. 43).
(11) Assemble low range gear, input gear thrust
washers, input gear and input gear retainer (Fig. 44).
(12) Install low range gear snap ring (Fig. 45).
(13) Lubricate input gear and low range gears with
automatic transmission fluid.
(14) Start input gear shaft into front case bearing.
(15) Press input gear shaft into front bearing.CAUTION: Be sure the input gear installer tool is
the proper size. The wrong size tool could push the
input gear pilot bearing too far into the gear bore
(Fig. 46). Also, do not press against the end sur-
faces of the low range gear. The gear case and
thrust washers could be damaged.
Fig. 43 Input Gear Pilot Bearing Installation
Fig. 44 Low Range And Input Gear Assembly
Fig. 45 Install Low Range Gear Snap Ring
Fig. 46 Input Gear Installation
JNP242 TRANSFER CASE 21 - 321

TRAILER HITCH
TRAILER HITCHÐXJ
CLASS III HITCH
A class III weight-distributing/equalizer type hitch
can be used to tow a trailer:
²Having a maximum gross weight of 5,000 lbs/2250
kg.
²Having a maximum tongue weight of 750 lbs/332
kg).
The following vehicle basic equipment is required
for class III trailer towing:
²P205/75R15 or larger tires.
²Full size spare tire.
²Trailer sway control.
²Trailer tow wire harness and connector.
²Heavy duty turn signal flasher element.
²Heavy duty axle (with synthetic lubricant).
²Heavy duty cooling system.
²Heavy duty generator/battery.
²Auxiliary automatic transmission fluid cooler.
²I-6, 4.0L engine.
Wide-angle type door mirrors are recommended but
not required.
WIRE HARNESS CONNECTORS
CLASS I HITCH CONNECTOR
The trailer tow wire harness connector for class I
trailer hitches is a 5-terminal, in-line type connector.
Terminal 5 is the source for vehicle ground (Fig. 1)
CLASS III HITCH CONNECTOR
The trailer tow wire harness connector for class III
trailer-tow hitches is a 7-terminal, circular type con-
nector (Fig. 2).
The 12-volt circuit for the trailer is protected
from overloads. A auto-reset type circuit
breaker is located in the trailer tow wire har-
ness near the plug-in relays.
CAUTION: The trailer tow wire harness package
does not include a vehicle battery isolator unit. Be-
cause of this, the trailer battery can totally dis-
charge the vehicle battery if the engine is not
operated for an extended period of time.
A blue wire (without a connector) located under in-
strument panel near fuse panel is available for
trailer electric brake control unit.
Fig. 1 Trailer Tow Wire Harness Connectors
JTRAILER HITCH 23 - 77

A/C RECIRCULATING DOOR VACUUM MOTOR
REPLACEMENT
(1) Remove the vacuum motor cover (Fig. 14).
(2) Disconnect the vacuum hose (Fig. 15).
(3) Remove the actuating rod clip and disengage
the rod from the door lever.
(4) Remove the vacuum motor retaining nuts and
then remove the vacuum motor.
To install the motor, reverse the removal proce-
dures.
CONDENSER FILTER DRIERÐ2.5L ENGINES
REVIEW WARNINGS AND CAUTIONS IN
THIS GROUP BEFORE PERFORMING THIS
OPERATION.
REMOVAL
(1) Drain the radiator.
(2) Disconnect the fan shroud and the radiator
hoses.
(3) Disconnect the transmission cooler lines (if
equipped with automatic transmission).
(4) Recover refrigerant from the system and dis-
connect A/C lines from the condenser.
(5) Unplug the harness from the pressure cut-off
switch (Fig. 16).
(6) Remove the radiator and condenser as an as-
sembly.
(7) Remove the retaining bolts and separate the
condenser from the radiator.
(8) Remove the filter drier from the condenser.
Keep filter/drier openings plugged at all times
to prevent moisture from entering the filter
drier.
INSTALLATION
Add 30 ml (1 fluid oz.) of refrigerant oil to the A/C
system if the condenser or filter drier is replaced.
(1) Remove the plugs from the filter drier open-
ings. Install filter drier into the condenser.
(2) Install the condenser to the radiator. Tighten
the retaining bolts.
(3) Install the radiator and condenser as an assem-
bly (refer to Group 7, Cooling System for the proper
procedure).
Fig. 14 Vacuum Door Motor Cover
Fig. 15 Vacuum Door Motor
Fig. 16 Condenser Filter DrierÐLHD 2.5L Engine
JHEATING AND AIR CONDITIONING 24 - 27

(4) Plug the harness into the low pressure switch
(Fig. 16).
(5) Connect the A/C hoses to the condenser.
(6) Connect the transmission cooler lines (if
equipped with automatic transmission).
(7) Connect the fan shroud and the radiator hoses.
(8) Fill coolant system (Refer to cooling for proper
procedure).
(9) Evacuate and charge the A/C system.
CONDENSERÐ4.0L ENGINES
REVIEW WARNINGS AND CAUTIONS IN
THIS GROUP BEFORE PERFORMING THIS
OPERATION.
REMOVAL
(1) Recover refrigerant from the system.
(2) Remove the upper radiator support.
(3) Remove the fan shroud and remove electric fan
from the radiator (Fig. 17). Refer to Group 7 Cooling
for procedure.
(4) Remove fan from engine. Refer to Group 7
Cooling for procedure.
(5) Remove air cleaner assembly. Refer to Group 14
Fuel System for procedure.
(6) Remove grille.
(7) Remove brackets holding condenser to the radi-
ator.
(8) Carefully lift radiator and move toward engine.
(9) Remove A/C line brackets from the condenser
and disconnect A/C lines and plug the openings.
(10) Remove condenser.
INSTALLATION
Add 30 ml (1 fluid oz.) of refrigerant oil to the A/C
system if the condenser is replaced.
(1) Install the condenser to radiator and install in
vehicle.
(2) Remove the plugs from the openings. Connect
the A/C hoses to the condenser.
(3) Install the upper radiator support.
(4) Connect the fan shroud and electric fan to the
radiator.
(5) Connect the transmission cooler lines (if
equipped with automatic transmission).
(6) Fill coolant system (Refer to cooling for proper
procedure).
(7) Evacuate and charge the A/C system.
FILTER DRIERÐ4.0L ENGINES
REVIEW WARNINGS AND CAUTIONS IN
THIS GROUP BEFORE PERFORMING THIS
OPERATION.
REMOVAL
(1) Recover refrigerant from A/C system. Discon-
nect A/C lines from filter drier and plug the openings
(Fig. 18).
(2) Unplug the harness from the low pressure
switch.
(3) Remove the nut attaching the filter drier to the
side sill weld stud.
(4) Remove the filter drier.
INSTALLATION
Add 30 ml (1 fluid oz.) of refrigerant oil to the A/C
system if the filter drier is replaced.
Fig. 17 Fan and Shroud
Fig. 18 Condenser and Filter DrierÐLHD 4.0L
Engine
24 - 28 HEATING AND AIR CONDITIONINGJ

BELT TENSIONERÐXJ MODELS WITH
RIGHT HAND DRIVE, AUTOMATIC........7-42
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD).........................7-38
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD) MODELS.................7-45
BELT TENSIONÐRIGHT HAND DRIVE
(RHD)..............................7-38
BELT/BUCKLEÐXJ, FRONT SHOULDER . . . 23-90
BELT/BUCKLEÐXJ, REAR SHOULDER/
LAP ...............................23-91
BELTLINE SEALÐYJ.................23-142
BELTS, ENGINE ACCESSORY DRIVE.......7-38
BELTSÐYJ, FRONT SHOULDER........23-154
BELTSÐYJ, REAR SHOULDER.........23-154
BENCH BLEEDING, MASTER CYLINDER....5-21
BENCH, GEAR ADJUSTMENTS ON.......19-44
BENCH SEATÐYJ, REAR..............23-153
BEZELÐXJ, INSTRUMENT CLUSTER.....23-80
BEZELÐYJ, INSTRUMENT CLUSTER....23-151
BIN REMOVE/INSTALL, SUNGLASSES
STORAGE...........................8C-7
BLADE REMOVE/INSTALL, WINDSHIELD
WIPER.............................8K-17
BLEEDING, MASTER CYLINDER BENCH....5-21
BLEEDING RECOMMENDATIONS, BRAKE . . . 5-10
BLEEDING (WITH ABS BRAKES), BRAKE . . . 5-11
BLEEDING (WITH STANDARD BRAKES),
BRAKE..............................5-11
BLEEDINGÐBRAKELINES AND HOSES,
BRAKE FLUIDÐBRAKE.................5-10
BLOCK, CYLINDER................9-49,9-91
BLOCK HEATER, ENGINE................7-44
BLOCKSÐTWO-DOOR VEHICLES, FRONT
DOOR SPACER......................23-53
BLOWER MOTOR; AIR CONDITIONING/
HEATER (XJ)......................8W-42-1
BLOWER MOTOR; AIR CONDITIONING/
HEATER (XJ-RHD)..................8W-42-1
BLOWER MOTOR; HEATING AND AIR
CONDITIONING......................24-17
BLOWER MOTOR, A/C.................24-35
BLOWER MOTOR, A/C-HEATER; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
BLOWER MOTOR (HEATING)...........24-33
BLOWER MOTOR RESISTORS
REPLACEMENT......................24-31
BLOWER MOTOR SWITCH.............24-16
BLOWER MOTOR/AIR DOOR MOTOR
SWITCH REPLACEMENT...............24-32
BLOWER MOTOR/FAN REPLACEMENT....24-24
BODY ASSEMBLY AND ADJUSTMENT,
VALVE ............................21-153
BODY CHECK BALL DIMENSIONS, AW-4
VALVE ............................21-341
BODY CODE LETTERS, JEEP..............5-2
BODY LUBRICANT SPECIFICATIONS.......0-33
BODY OVERHAUL, TRANSMISSION
VALVE ............................21-250
BODY REMOVAL, TRANSMISSION VALVE . 21-186
BODY REMOVAL, VALVE..............21-104
BODY SERVICE INFORMATION, GENERAL . . 23-1
BODY SERVICE, VALVE...............21-104
BODY SIDE MOLDING/CLADDINGÐXJ....23-20
BODY SIDE STEP MOLDINGÐYJ.......23-115
BODY SOLENOIDS, TRANSMISSION
VALVE ............................21-184
BODY STRIPES/DECALSÐXJ...........23-21
BODY STRIPES/DECALSÐYJ..........23-116
BODY, THROTTLE...............14-33,14-64
BOLT IDENTIFICATION..............Intro.-14
BOLT STRENGTH..................Intro.-15
BOOSTER CHECK VALVE TEST, POWER.....5-9
BOOSTER INSTALLATION (XJ WITH
ABS), POWER BRAKE..................5-27
BOOSTER INSTALLATION (XJ WITHOUT
ABS), POWER BRAKE..................5-30
BOOSTER INSTALLATION (YJ), POWER
BRAKE..............................5-30
BOOSTER, MASTER CYLINDER/POWER
BRAKE
..............................5-34
BOOSTER OPERATION, POWER BRAKE
....5-23
BOOSTER REMOVAL (XJ WITH ABS),
POWER BRAKE
.......................5-24
BOOSTER REMOVAL (XJ WITHOUT ABS),
POWER BRAKE
.......................5-29
BOOSTER REMOVAL (YJ), POWER
BRAKE
..............................5-30BOOSTER TEST, MASTER CYLINDER/
POWER..............................5-8
BOOSTER VACUUM TEST, POWER.........5-9
BOOSTERÐBRAKE PEDALÐ
BRAKELIGHT SWITCH, POWER BRAKE....5-22
BORES, HONING CYLINDER..............9-2
BOX LAMP, GLOVE; INTERIOR LIGHTING
(XJ).............................8W-44-1
BOX LAMP, GLOVE; INTERIOR LIGHTING
(XJ-RHD).........................8W-44-1
BOXÐYJ, GLOVE...................23-152
BRACKET REPLACEMENTÐXJ, INTERIOR
REARVIEW MIRROR SUPPORT..........23-68
BRACKETÐYJ, REARVIEW MIRROR
RETAINING........................23-144
BRACKETSÐXJ, SPARE TIRE/WHEEL
HOLDDOWN AND FLOOR..............23-98
BRAKE ADJUSTMENT, DRUM............5-57
BRAKE BLEEDING RECOMMENDATIONS....5-10
BRAKE BLEEDING (WITH ABS BRAKES)....5-11
BRAKE BLEEDING (WITH STANDARD
BRAKES)............................5-11
BRAKE BOOSTER INSTALLATION (XJ
WITH ABS), POWER...................5-27
BRAKE BOOSTER INSTALLATION (XJ
WITHOUT ABS), POWER................5-30
BRAKE BOOSTER INSTALLATION (YJ),
POWER.............................5-30
BRAKE BOOSTER, MASTER CYLINDER/
POWER.............................5-34
BRAKE BOOSTER OPERATION, POWER....5-23
BRAKE BOOSTER REMOVAL (XJ WITH
ABS), POWER........................5-24
BRAKE BOOSTER REMOVAL (XJ
WITHOUT ABS), POWER................5-29
BRAKE BOOSTER REMOVAL (YJ),
POWER.............................5-30
BRAKE BOOSTERÐBRAKE PEDALÐ
BRAKELIGHT SWITCH, POWER...........5-22
BRAKE CABLE TENSIONER ADJUSTMENT
(XJ/YJ), PARKING.....................5-69
BRAKE CABLE TENSIONER
REPLACEMENT (XJ), PARKING...........5-66
BRAKE CHECK, PRELIMINARY............5-4
BRAKE COMPONENTS...................5-1
BRAKE DIAGNOSIS, ABS.................5-3
BRAKE DIAGNOSIS, SERVICE.............5-4
BRAKE DRUM REFINISHING.............5-58
BRAKE FLUID CONTAMINATION.......5-10,5-7
BRAKE FLUID LEVEL...................5-10
BRAKE FLUID, RECOMMENDED..........5-10
BRAKE FLUID/LUBRICANTS/CLEANING
SOLVENTS............................5-2
BRAKE FLUIDÐBRAKE BLEEDINGÐ
BRAKELINES AND HOSES...............5-10
BRAKE FRONT CABLE REPLACEMENT
(YJ), PARKING........................5-67
BRAKE HANDLE COVERÐXJ, PARKING . . . 23-94
BRAKE LEVER INSTALLATION (XJ WITH
FULL CONSOLE), PARKING..............5-64
BRAKE LEVER INSTALLATION (XJ WITH
MINI CONSOLE), PARKING..............5-63
BRAKE LEVER INSTALLATION (XJ
WITHOUT CONSOLE), PARKING..........5-65
BRAKE LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING..................5-63
BRAKE LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING..................5-62
BRAKE LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING
..................5-64
BRAKE MALFUNCTIONS, DIAGNOSING
PARKING
.............................5-8
BRAKE NOISE
.........................5-7
BRAKE OPERATION, PARKING
...........5-60
BRAKE OVERHAUL, SECOND
..........21-241
BRAKE PACK REQUIREMENTS, AW-4
CLUTCH
...........................21-341
BRAKE PEDAL BUSHINGS, CLUTCH
.......0-22
BRAKE PEDAL INSTALLATION
............5-31
BRAKE PEDAL INSTALLATION (YJ),
PARKING
............................5-66
BRAKE PEDAL REMOVAL
...............5-31
BRAKE PEDAL REMOVAL (YJ), PARKING
. . . 5-66
BRAKE PEDAL TRAVEL SENSOR;
ANTI-LOCK BRAKES (YJ)
............8W-32-1
BRAKE PISTON AND TRANSMISSION
CASE OVERHAUL, FIRST-REVERSE
......21-247BRAKE REAR CABLE REPLACEMENT
(XJ), PARKING........................5-67
BRAKE REAR CABLE REPLACEMENT
(YJ), PARKING........................5-68
BRAKE ROTOR REFINISHING, DISC.......5-53
BRAKE ROTOR RUNOUT, DISC...........5-52
BRAKE ROTOR THICKNESS, DISC........5-52
BRAKE SAFETY PRECAUTIONS............5-2
BRAKE SWITCH......................14-59
BRAKE SWITCH INPUT; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
BRAKE SWITCH INPUT; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
BRAKE SWITCH INPUT; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
BRAKE SWITCH INPUT; FUEL/IGNITION
(XJ).............................8W-30-5
BRAKE SWITCH INPUT; FUEL/IGNITION
(YJ).............................8W-30-5
BRAKE SWITCH INPUT; FUEL/IGNITION
(XJ-RHD).........................8W-30-5
BRAKE SWITCH, PARKING..............5-68
BRAKE SWITCHÐPCM INPUT..........14-22
BRAKE SYSTEM, POWER...............0-30
BRAKE TORQUE SPECIFICATIONS.........5-70
BRAKE WARNING LAMP; INSTRUMENT
CLUSTER (XJ).....................8W-40-2
BRAKE WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-2
BRAKE WARNING LAMP; INSTRUMENT
CLUSTER (YJ)......................8W-40-2
BRAKE WARNING LIGHTS................5-1
BRAKELIGHT SWITCH ADJUSTMENT......5-32
BRAKELIGHT SWITCH INSTALLATION......5-32
BRAKELIGHT SWITCH REMOVAL.........5-32
BRAKELINE CHARTS...................5-12
BRAKELINES AND HOSES...............5-12
BRAKELINING, CONTAMINATED...........5-7
BRAKELINING MATERIAL................5-1
BRAKES (ABS), ANTILOCK...............5-1
BRAKES, DISC........................5-45
BRAKES DO NOT HOLD AFTER DRIVING
THROUGH DEEP WATER PUDDLES........5-7
BRAKES, DRUM......................5-55
BRAKES, PARKING....................5-60
BRAKESHOE INSTALLATION, DISC........5-47
BRAKESHOE INSTALLATION, DRUM.......5-55
BRAKESHOE REMOVAL, DISC............5-46
BRAKESHOE REMOVAL, DRUM...........5-55
BRAKING MODE, ABS OPERATION IN
ANTILOCK...........................5-36
BRAKING MODE, ABS OPERATION IN
NORMAL............................5-35
BREAK-IN, ENGINE....................0-15
BRUSH GUARDÐXJ...................23-3
BUCKET SEAT CUSHION AND COVERÐ
XJ ................................23-81
BUCKET SEAT PLATFORMÐXJ..........23-82
BUCKET SEATBACK COVER AND
FRAMEÐXJ.........................23-81
BUCKET SEATSÐXJ, FRONT............23-81
BUCKET SEATSÐYJ.................23-153
BULB APPLICATIONÐXJ VEHICLES......8L-18
BULB APPLICATIONÐYJ VEHICLES......8L-32
BULB REMOVE/INSTALL, READING/
COURTESY LAMP.....................8C-8
BULB REPLACEMENTÐXJ, BACK-UP/
REAR TURN SIGNAL/TAIL LAMP.........8L-12
BULB REPLACEMENTÐXJ, FRONT
PARK/TURN SIGNAL LAMP..............8L-9
BULB REPLACEMENTÐXJ, HEADLAMP....8L-7
BULB REPLACEMENTÐXJ, SIDE
MARKER LAMP......................8L-10
BULB REPLACEMENTÐXJ, UNDERHOOD
LAMP..............................8L-13
BULB REPLACEMENTÐYJ, BACK-UP/
REAR TURN SIGNAL/TAIL LAMP.........8L-28
BULB REPLACEMENTÐYJ, FRONT
PARK/TURN SIGNAL LAMP.............8L-25
BULB REPLACEMENTÐYJ, HEADLAMP . . . 8L-23
BULB REPLACEMENTÐYJ, SIDE
MARKER LAMP
......................8L-25
BULB REPLACEMENTÐYJ, UNDERHOOD
LAMP
..............................8L-29
BULB REPLACEMENTÐYJ VEHICLES,
HARDTOP DOME/CARGO LAMP
.........8L-31
BUMPER, FRONT
.................13-16,13-5
BUMPER, REAR
..................13-16,13-8
JINDEX 3
Description Group-Page Description Group-Page Description Group-Page

DOOR REMOVAL/INSTALLATIONÐXJ.....23-35
DOOR RESTRAINT REPLACEMENTÐXJ . . . 23-41
DOOR SERVICEÐYJ, FULL-METAL......23-142
DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES, FRONT....................23-53
DOOR STATIONARY WINDOW
GLASSÐXJ, REAR...................23-46
DOOR TRIM PANELÐXJ...............23-31
DOOR TRIM PANELÐYJ, FULL-METAL . . . 23-137
DOOR VACUUM MOTOR, FRESH AIR.....24-34
DOOR VACUUM MOTOR REPLACEMENT,
A/C RECIRCULATING..................24-27
DOOR VENT WINDOW GLASSÐYJ,
FULL-METAL.......................23-137
DOOR WATERDAMÐYJ, FULL-METAL . . . 23-137
DOOR WEATHERSTRIP SEAL
REPLACEMENTÐYJ.................23-142
DOOR WEATHERSTRIP SEALSÐYJ,
FULL-METAL.......................23-141
DOOR WINDOW EXTERIOR
MOLDINGSÐXJ.....................23-54
DOOR WINDOW GLASS AND DOOR
OPENING WEATHERSTRIP SEALSÐXJ....23-55
DOOR WINDOW GLASS REGULATOR
HANDLEÐYJ, FULL-METAL............23-136
DOOR WINDOW GLASS REGULATORÐ
XJ, FRONT..........................23-42
DOOR WINDOW GLASS REGULATORÐ
XJ, REAR...........................23-44
DOOR WINDOW GLASS REGULATORÐ
YJ, FULL-METAL....................23-138
DOOR WINDOW GLASSÐXJ, FRONT.....23-43
DOOR WINDOW GLASSÐXJ, REAR......23-45
DOOR WINDOW GLASSÐYJ, FULL-
METAL............................23-139
DOORÐYJ, HALF-METAL SOFT TOP.....23-134
DOUBLE CARDAN (CV)................16-11
DRAG LINK....................19-16,19-20
DRAINING COOLING SYSTEM............7-21
DRAW FUSE, IGNITION-OFF.............8F-1
DRAW, IGNITION-OFF.................8A-10
DRB SCAN TOOL; BRAKES...............5-3
DRB SCAN TOOL; COOLING SYSTEM.......7-5
DRB SCAN TOOL; EMISSION CONTROL
SYSTEMS...........................25-2
DRB SCAN TOOL; FUEL SYSTEM........14-54
DRB SCAN TOOL; IGNITION SYSTEMS....8D-8
DRIERÐ2.5L ENGINES, CONDENSER
FILTER.............................24-27
DRIERÐ4.0L ENGINES, FILTER.........24-28
DRIP RAIL MOLDINGÐXJ.............23-25
DRIVE (4WD) SWITCH, FOUR-WHEEL;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
DRIVE (4WD) SWITCH, FOUR-WHEEL;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
DRIVE, AUTOMATIC BELT TENSIONERÐ
XJ MODELS WITH RIGHT HAND..........7-42
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-23
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; REAR
SUSPENSION AND AXLES...........3-14,3-31
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-24
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; REAR
SUSPENSION AND AXLES
...............3-14
DRIVE AXLE, FRONT
....................2-3
DRIVE BELT, ACCESSORY
...............0-21
DRIVE BELT DIAGNOSIS (CONT.),
SERPENTINE
.........................7-40
DRIVE BELT DIAGNOSIS, SERPENTINE
.....7-39
DRIVE, BELT SERVICEÐEXCEPT RIGHT
HAND
...............................7-40
DRIVE, BELT SERVICEÐXJ MODELS
WITH RIGHT HAND
....................7-42
DRIVE BELT TENSION
..................7-45
DRIVE BELTS, ENGINE ACCESSORY
.......7-38
DRIVE GEAR, SPEED SENSOR
ROTORÐSPEEDOMETER
.............21-193
DRIVE, GENERATOR REMOVE/INSTALLÐ
LEFT-HAND
..........................8B-6
DRIVE, GENERATOR REMOVE/INSTALLÐ
RIGHT-HAND
.........................8B-7
DRIVE PULLEY REPLACEMENT
..........19-13DRIVE (RHD), BELT TENSIONÐEXCEPT
RIGHT HAND.........................7-38
DRIVE (RHD), BELT TENSIONÐRIGHT
HAND...............................7-38
DRIVE (RHD) MODELS, BELT TENSIONÐ
EXCEPT RIGHT HAND..................7-45
DRIVE SHAFTS.......................0-26
DRIVE VEHICLES, RIGHT HAND..........23-1
DRIVE, VISCOUS FAN..................7-34
DRIVELINE SNAP; FRONT SUSPENSION
AND AXLE...........................2-19
DRIVELINE SNAP; REAR SUSPENSION
AND AXLES..........................3-10
DRIVELINE VIBRATION.................16-3
DRIVER'S DOOR JAMB SWITCH.....8U-1,8U-2
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (LHD).........................8P-3
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (RHD).........................8P-4
DRIVER'S POWER LOCK SWITCHÐ4-
DOOR..............................8P-5
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (LHD).......................8S-4
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (RHD).......................8S-5
DRIVER'S POWER WINDOW SWITCHÐ
4-DOOR.............................8S-3
DRIVER'S SEAT BELT SWITCH.......8U-1,8U-3
DRIVETRAIN.........................0-22
DRL MODULE REPLACEMENTÐXJ.......8L-15
DRL MODULE REPLACEMENTÐYJ........8L-30
DRUM BRAKE ADJUSTMENT............5-57
DRUM BRAKES.......................5-55
DRUM BRAKESHOE INSTALLATION.......5-55
DRUM BRAKESHOE REMOVAL...........5-55
DRUM REFINISHING, BRAKE............5-58
DRUMÐREAR SUPPORT OVERHAUL,
OVERRUNNING CLUTCHÐLOW-
REVERSE..........................21-125
DUCT, DEFROSTER NOZZLE............24-33
DUCT, FRESH AIR INTAKE..............24-34
ECU AND HCU DIAGNOSIS, ANTILOCK......5-3
ECU INSTALLATION (XJ MODELS)........5-40
ECU OPERATION......................5-37
ECU REMOVAL (XJ MODELS)............5-40
ECU REMOVAL/INSTALLATION (YJ
MODELS)............................5-41
EDGE GUARD/EDGE PROTECTOR
STRIPÐXJ, DOOR....................23-54
EFFECTS OF INCORRECT FLUID LEVEL....21-71
EFFORT, HARD PEDAL OR HIGH PEDAL.....5-6
ELECTRIC COOLING FANÐXJ MODELS
WITH 4.0L 6-CYLINDER ENGINE,
AUXILIARY..........................7-35
ELECTRICAL CONTROL, FUEL PUMP......14-5
ELECTRONIC CONTROL UNIT (ECU).......5-34
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-2
ELEMENT, AIR CLEANER; EMISSION
CONTROL SYSTEMS...................25-7
ELEMENT, AIR CLEANER; FUEL SYSTEM . . 14-59
ELEMENT, AIR CLEANER; LUBRICATION
AND MAINTENANCE...................0-18
ELEMENT TEST, OXYGEN SENSOR (O2S)
HEATING...........................14-48
ELEMENTS, HEATER; POWER MIRRORS
(XJ-RHD).........................8W-62-1
EMISSION CONTROL INFORMATION
(VECI) LABEL, VEHICLE.................25-1
EMISSION CONTROL SYSTEM...........0-20
EMISSION CONTROL SYSTEM
MAINTENANCE........................0-4
EMISSION CONTROLS..................25-4
EMR LAMPÐPCM OUTPUT............14-27
ENGINE ACCESSORY DRIVE BELTS.......7-38
ENGINE AND TRANSMISSION/TRANSFER
CASE IDENTIFICATION...............Intro.-5
ENGINE ASSEMBLY (SHORT BLOCK),
SERVICE.............................9-4
ENGINE ASSEMBLYÐXJ VEHICLES
. . . 9-18,9-59
ENGINE ASSEMBLYÐYJ VEHICLES
. . . 9-20,9-62
ENGINE, AUXILIARY ELECTRIC COOLING
FANÐXJ MODELS WITH 4.0L
6-CYLINDER
.........................7-35
ENGINE BLOCK HEATER
................7-44
ENGINE BREAK-IN
.....................0-15ENGINE COOLANT TEMPERATURE
GAUGE; INSTRUMENT CLUSTER (XJ) . . 8W-40-1
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL SYSTEM...............14-60
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (YJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; IGNITION SYSTEMS......8D-19,8D-5
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ-RHD)....8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR TEST; FUEL SYSTEM..........14-46
ENGINE COOLANT TEMPERATURE
SENSOR TEST; IGNITION SYSTEMS.......8D-9
ENGINE COOLANT TEMPERATURE
SENSORÐPCM INPUT................14-23
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
ENGINE COOLING SYSTEM..............0-18
ENGINE CYLINDER HEAD...........9-25,9-67
ENGINE CYLINDER HEAD COVER.....9-22,9-64
ENGINE CYLINDER HEAD GASKET
FAILURE DIAGNOSIS....................9-5
ENGINE DAMPER.....................9-17
ENGINE DIAGNOSIS....................9-5
ENGINE, DIAGRAM INDEXÐ2.5L;
FUEL/IGNITION (XJ)..................8W-30-6
ENGINE, DIAGRAM INDEXÐ4.0L;
FUEL/IGNITION (XJ)................8W-30-6
ENGINE, ENGINE EXHAUST MANIFOLDÐ
2.5L................................11-7
ENGINE, ENGINE EXHAUST MANIFOLDÐ
4.0L................................11-7
ENGINE, ENGINE FIRING ORDERÐ2.5L
4-CYLINDER........................8D-32
ENGINE, ENGINE FIRING ORDERÐ4.0L
6-CYLINDER........................8D-32
ENGINE EXHAUST MANIFOLDÐ2.5L
ENGINE.............................11-7
ENGINE EXHAUST MANIFOLDÐ4.0L
ENGINE.............................11-7
ENGINE FIRING ORDERÐ2.5L
4-CYLINDER ENGINE.................8D-32
ENGINE FIRING ORDERÐ4.0L
6-CYLINDER ENGINE.................8D-32
ENGINE, INTAKE MANIFOLDÐ2.5L........11-7
ENGINE, INTAKE MANIFOLDÐ4.0L........11-8
ENGINE MAINTENANCE.................0-15
ENGINE MOUNTÐREAR............9-16,9-57
ENGINE MOUNTSÐFRONT..........9-14,9-56
ENGINE OIL..........................0-15
ENGINE OIL CHANGE AND FILTER
REPLACEMENT.......................0-16
ENGINE OIL FILTER....................0-17
ENGINE OIL PRESSURE.................9-7
ENGINE ONLY, POWER STEERING
PRESSURE SWITCHÐ2.5L.............14-63
ENGINE ONLY, TORQUE CONVERTER
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
ENGINE ONLY, TRANSMISSION
CONTROL MODULEÐ4.0L;
TRANSMISSION CONTROLS (XJ)......8W-31-1
ENGINE PERFORMANCE.................9-2
ENGINE SERVICE PROCEDURES, 2.5L.....9-13
ENGINE SERVICE PROCEDURES, 4.0L.....9-55
ENGINE SPECIFICATIONS...........9-52,9-93
ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4 CYLINDER..........25-3
ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6 CYLINDER..........25-3
ENGINES, CONDENSER FILTER
DRIERÐ2.5L........................24-27
ENGINES, CONDENSERÐ4.0L..........24-28
ENGINES, FILTER DRIERÐ4.0L
.........24-28
ENGINES, FUEL USAGE STATEMENTÐ
GAS
................................0-19
ENGLISH/SAE CONVERSION, METRIC
. . Intro.-11
ENTRY MODULE, KEYLESS
.........8P-1,8P-7
ENTRY MODULE, REMOTE KEYLESS;
POWER DOOR LOCKS (XJ)
...........8W-61-1
JINDEX 9
Description Group-Page Description Group-Page Description Group-Page