Service Replacement Part and Filter
Recommendations
- Gasoline Engines
Engine 4.3L
VTN Z
Oil Filter PFS2
Air Cleaner
A 178CW
Filter
PCV Valve CV789C
Spark
Plugs* .CR43TS
Fuel Filter GF48
1
Radiator Cap
RC36
5.0L
H
PF12183-
A348C
cv774c
.CR43TS
GF48
1
RC36
5.7L
K
PF1218q A348C
cv774c
.CR43TS GF38
1
RC36
+Four Wheel Drive Vehicle
- use a PFS2 oil filter
Wse AC copper-cored resistor type spark plugs
Service Replacement Part and Filter
Recommendations
- Diesel Engines
Engine 6.5L 6.5L
VIN P S
Oil Filter PF1218
PF1218
Air Cleaner A644C
A 1236C
Fuel Filter TP
1006 TP
1 006
Surge
Tank Cap RC33 RC33
7.41
N
PF1218
A348C
cv774c
.CR43TS GF48
I
RC36
6.51
F
PF1218
A 1236C
TP
I006
RC33
6-84
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Schedule I Intervals - Gasoline Engines with Heavy Duty
Emissions
Every
3,000 Miles (5 000 km)
Engine Oil and Filter Change (or every 3 months, whichever occurs first)
Chassis Lubrication (or every
3 months, whichever occurs first)
Drive Axle Service
At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (25 000 km)
Tire Rotation
Every 12,000 Miles (20 000 km)
Air Cleaner Filter Inspection, if Driving in Dusty Conditions
Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive
Only
1
Fuel Filter Replacement
Engine Accessory Drive Belt Inspection
Shields
and Underhood Insulation Inspection
Thermostatically Controlled Engine Cooling Fan Check (or every
12
months, whichever occurs first)
Every 24,000 Miles (40 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Air Cleaner Filter Replacement
Engine Timing Check
Thermostatically Controlled Air Cleaner Inspection
Air Intake System Inspection
Every 27,000 Miles (45 000 km)
Spark Plugs Replacement
Every 30,000 Miles (50 000 km)
Clutch Fork Ball Stud Lubrication (%Speed Transmission with Deep-Low
Only)
7-7
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Every 24,000 Miles (40 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Air Cleaner Filter Replacement
Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive
Only
1
Fuel Filter Replacement
Engine Timing Check
Thermostatically Controlled Air Cleaner Inspection
Air Intake System Inspection
Every 27,000 Miles (45 000 km)
Spark Plugs Replacement
Every 30,000 Miles (50 000 km)
Clutch Fork Ball Stud Lubrication (5-Speed Transmission with Deep-Low
Only)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Exhaust
Gas Recirculation (EGR) System Inspection
Fuel Tank, Cap and Lines Inspection
Evaporative Emission Control System Inspection
Electronic Vacuum Regulator Valve (EVRV) Inspection
Schedule I Definition - Diesel Engines
Follow Maintenance Schedule I if any one of these is true for your vehicle:
0
0
0
0
Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly
important when outside temperatures are below freezing.
Most trips include extensive idling (such as frequent driving
in stop and
go traffic).
You operate your vehicle
in dusty areas or off-road frequently.
You frequently tow
a trailer.
Schedule I should also be followed if the vehicle is used for delivery
service. Dolice, taxi,
or other commercial application.
7-9
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LI
c
Maintenance Schedule I - Gasoline Engines With
Light Duty Emissions
(Contimed)
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant''
in the lndex for what to use.
Inspect hoses. Clean radiator. condenser. pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission Control
Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace spark plugs.
An E~~zissior~ Corztrol Ser-vice.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Cor~tr-01 Service.
Rotate tires. See "Tire Inspection and Rotation" in the lndex for proper
rotation pattern and additional information.
I DATE I ACTUAL MILEAGE I SERVICED BY:
33,000 Miles (55 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Er7rissiou Contmi Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-I 2" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform
each of the listed lubrication service items at this mileage
interval (or every
6 months, whichever occurs first).
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60,000 Miles (100 000 km)
c;
0
0
0
il
0
Change engine oil and filter (or every 3 tnonths. whichever occurs
first).
AI? Emission Control Service.
Lubricate the front suspension. king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines. front axle propshaft splines.
brake pedal springs and clutch pedal springs. Ball joints and king
pin
bushings should not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
6 months, whichever occurs first).
Check rear/fi-ont axle fluid level and add fluid as needed. Check
constant
-\;elociry joint5 and axle seals for leaking.';'';'
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Inspect engine accessory drive belt.
An Emissiolz Comrol Ssrvice.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant"
in the lndex for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
,411 Erltission Control
Service.
Replace spark plugs. AI? Emission Control Service..
Replace air cleaner filter. Replace filter more often under dusty
conditions.
Arz Emission Colztrol Service.
Inspect fuel tank, cap and lines for damage or leaks . Inspect fuel cap
gasket for any damage. Replace parts as needed.
A17 E~nission Control
Service. -i-
7-26
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0
0
0
0
0
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.*’*’
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Drain, flush and refill cooling system (or every
24 months, whichever
occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
AI1 Emissiorr Cor?tro/
Se n?ic.e.
Replace spark plugs. Au Emissiorz Control Senice.
Replace air cleaner filter. An Emissiorl Cofltrol Service.
DATE SERVICED BY: ACTUAL
MILEAGE I
37,500 Miles (62 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An EmissioM Control SorLice.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines. front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
7-30
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I
Maintenance Schedule II - Gasoline Engines With
Light Duty Emissions
0 Replace spark plugs. At1 Emission Control Senlice.
0 Inspect spark plug wires. Ai7 Emission Control Service. ;
0 Replace air cleaner filter. An E~~zission Control Sunice.
-
r! Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An E~nission Control
Service. ?
DATE
SERVICED BY: ACTUAL MILEAGE I
<
Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 km) should
be performed after
60.000 miles (100 000 km) at the same intervals.
Footnotes
*<: Drive axle service:
a
a
0
a
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed.
If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change.
If driving in dusty areas or towing a trailer,
drain fluid and refill every
15,000 miles (25 00 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
7-34
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Maintenance Schedule I - Gasoline Engines Heavy
Duty
Emissions
(Continued)
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 Replace spark plugs. An Emission Control Service.
I DATE I ACTUALMILEAGE I SERVICED BY:
30,000 Miles (SO 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service..
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is 10”
F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.$:‘$
0 For vehicles equipped with a 5-speed manual transmission with deep
low: Lubricate the clutch fork ball stud through the fitting on the clutch
housing. Lubricant must be added
spnringl! to the fitting, as very little
is required to lubricate the ball stud surface. Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
J
7-42
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