
General
Data
and
010
FundamentalsfortheDo-lt-YourselfOwner
Maintenance
020
Maintenance
Program
Engine
Transmission
Suspension,
Steering
and
Brakes
4
Body
100
Engine-General
110
Engine
Removal
and
Installation
113
Cylinder
Head
Removal
and
Installation
116
Cylinder
Head
and
Valvetrain
117
Camshaft
Timing
Chain
119
Lubrication
System
200
Transmission-General
210
Clutch
230
Manual
Transmission
510
Exterior
Trim,
Bumpers
520
Seats
Bo
y
Equipment
512
DoorWTdws
540
nr
t
513
InteriorTrim
541
Convertible
Top
515
Central
Locking
and
Anti-Theft
600
Electrical
System-General
620
Instruments
Electrical
S
stem
610
Electrical
Component
Locations
630
Exterior
Lighting
611
Wipers
and
Washers
640
Heating
and
Air
Conditioning
6
612
Switches
and
Electrical
Accessories
650
Radio
Equipment
and
720
SeatBelts
Accessories
721
Airbag
System
(SRS)
Electrical
Wiring
Diagrams
Foreword
.
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v
Warnings
and
Cautions
.....
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Index
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back
of
book
300
Suspension,
Steering
and
330
RearSuspension
Brakes-General
331
Final
Drive
310
Front
Suspension
340
Brakes
320
Steering
and
Wheel
Alignment
400
Body-General
411
Doors
410
Fenders,
Engine
Hood
412
Trunk
Lid
120
Ignition
System
121
Battery,Starter,
Alternator
130
Fue¡
Injection
160
Fuel
Tank
and
Fuel
Pump
170
Radiator
and
Cooling
System180
Exhaust
System
240
Automatic
Transmission
250
Gearshift
Linkage
260
Driveshaft

Camshaft
installation
waíting
times
"
Ator
above
68°F
(20°C)
............
.
..
10
minutes
"
50-68°F
(10-20°C)
................
..
.
30
minutes
"
32-50°F
(0-10°C)
.
.......
.
.........
..
.
75minutes
"
Reinstall
timing
chain
sprockets
and
tensioner
as
spe-
cifically
described
in
117
Camshaft
Timing
Chain
.
i
"
Wait
at
least
10minutes
before
cranking
engine
over
with
starter
motor
for
the
fi+
1
1/
/~~
.0
time
.
Tightening
Torques
"
Camshaft
bearing
caps
to
cylinder
head
(M7)
.............
15
Nm
(11
ft-Ib)
"
Cylinder
head
cover
to
cylinder
head
(M6)
.............
10
Nm
(89
in-lb)
"
Primary
timing
chain
tensioner
plug
to
cylinder
head
..
..
..
...........
40
Nm
(30
ft-Ib)
(see
117
Camshaft
Timing
Chain)
"
Spark
plugs
(M12)
..
.
.............
23
Nm
(17
ft-Ib
"
Timing
chain
cover
(upper)
to
cylinder
head
..
.
.
...
..........
10
Nm
(89
in-lb)
"
Timing
chainsprockets
to
camshaft
M6
........
.
...
.
..
.
..........
10
Nm
(7.5
ft-Ib)
M7
............
.
..
..
...........
15
Nm
(11
ft
.lb)
(see
117
Camshaft
Timing
Chain)
Camshafts,
removing
and
installing
(M44
engine)
Special
BMW
service
tools
should
always
be
used
to
remove
and
install
the
camshafts
.
Removal
and
installation
of
the
cam-
shafts
without
the
special
tools
can
result
in
camshaft
and
val-
vetrain
damage
.
1.
Disconnect
negative
(-)
battery
cable
.
CAUTION-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
CYLINDER
HEAD
AND
VALVETRAIN
116-
3
2
.
Remove
spark
plugs
.
See
1201gnition
System
.
3
.
Rotateengine
until
a
pair
of
camshaft
lobes
are
point-
ing
up
.
Using
BMW
special
tool
115
130,
depresseach
valve
and
valve
spring
enough
to
remove
rocker
arms
.
Rotate
engine
for
the
next
pair
of
rocker
arms
.
See
Fig
.
3
.
cover
.
Fig
.
3
.
BMW
special
tool
no
.
11
5130
(arrow)
being
used
to
depress
valve
stem
to
remove
rocker
arm
.
WARNING
-
Removed
rocker
arms
must
be
reinstalled
in
the
same
locations
.
4
.
Remove
primary
timing
chain
tensioner
from
right
side
of
cylinder
head
.
The
camshafts
can
be
removed
with
the
cylinder
head
5
.
Remove
upper
timing
chaincover
.
mounted
onthe
engine
.
The
first
step
is
to
remove
the
cylinder
head
cover
.
See
113
Cylinder
HeadRemoval
and
Installa-
NOTE-
tion
.
lt
is
not
necessary
to
remove
the
lower
timing
chain
6
.
Remove
timing
chain
sprockets
with
timing
chains
from
front
of
camshafts
.
See
117
Camshaft
Timing
Chain
.
Remove
upper
timing
chain
guide
from
cylinder
head
.
WARNING-
7
.
Remove
camshaft
bearing
caes
and
remove
cam
The
process
of
evenly
loosening
the
camshaft
bear-
shafts
.
ing
cap
nuts
is
NOT
an
acceptable
method
of
re-
moving
the
camshafts
.
Be
sure
to
read
the
CAUTION-
procedure
through
before
starting
the
job
.
Camshaft
bearing
capsmust
be
reinstalled
intheir
original
locations
.
CYLINDER
HEAD,
DISASSEMBLYAND
ASSEMBLY

600
Electrical
System-General
GENERAL
.
...........
.
.
.
.
.
.
.
.
.
...
.
...
600-1
Voltage
and
Polarity
........
.
.
.
.
.
.
.
.....
600-1
Ming,
Fuses
and
Relays
............
.
.
.
.
600-1
Electrical
System
Safety
Precautions
...
.
.
.
.
600-1
Electrical
Test
Equipment
.....
.
.
.
....
.
.
.
.
600-2
WIRING
DIAGRAMS
..
.
.
.
.
.
.
.
.
.
........
600-2
Ming
Codes
and
Abbreviations
..
.
...
.
....
600-2
ELECTRICAL
TROUBLESHOOTING
..
.
..
600-3
Voltage
and
Voltage
Drops
..........
.
.
.
.
.
600-4
GENERAL
Electrical
System
Safety
Precautions
A
brief
description
of
the
principal
parts
of
the
electrical
sys-
tem
is
presented
here
.
Also
covered
here
are
basic
electrical
system
troubleshooting
tips
.
Voltage
and
Polarity
The
vehicle
electrical
system
is
a
12-volt
direct
current
(DC)
negative-ground
system
.
A
voltage
regulator
controls
system
voltage
at
approximately
the
12-volt
rating
of
the
battery
.
Al¡
circuits
are
grounded
by
direct
or
indirect
connection
to
the
negative
(-)
terminal
of
the
battery
.
A
number
of
ground
con-
nections
throughout
the
car
connect
the
wiring
harness
to
chassis
ground
.
These
circuits
are
completedby
the
battery
cable
or
ground
strap
between
the
body
and
the
battery
nega-
tive
(-)
terminal
.
Wiring,
Fuses
and
Relays
Nearly
all
parts
of
the
wiring
harnessconnect
to
compo-
nents
of
the
electrical
system
with
keyed,
push-on
connectors
that
lock
into
place
.
Notable
exceptions
arethe
heavy
battery
cables
and
the
starter
wiring
.
The
wiring
is
color-coded
for
cir-
cuitidentification
.
With
theexception
of
the
battery
charging
system,
most
electrical
power
is
routed
from
the
ignition
switch
or
the
bat-
tery
through
the
main
fuse/relay
panel,
located
in
¡he
left
rear
comer
of
the
engine
compartment
.
Fuses
are
color
coded
to
indicate
current
capacities
.
The
relays
and
control
units/modules
are
mounted
in
vari-
ous
places
throughout
the
vehicle
.
See610
Electrical
Com-
ponent
Locations
.
ELECTRICAL
SYSTEM-GENERAL
600-1
Voltage,
measuring
.
.
.
................
.
.
600-4
Voltage
drop,
testing
.
.
.....
.
.....
.
......
600-4
Continuity,
checking
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
600-5
Short
Circuits
.
.
.
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
600-5
Short
circuit,
testing
with
ohmmete'r
.
.
.
.
.
.
.
.
.
600-6
Short
circuit,
testing
with
voitmeter
.
.
.
.
.
.
.
.
.
600-6
TABLES
a
.
Terminal
and
Circuit
Numbers
..............
..
.600-3
Please
read
the
following
warnings
and
cautions
before
do-
ing
any
work
on
your
electrical
system
.
WARNING
-
"
The
cars
covered
by
this
manual
are
equipped
with
aSupplemental
Restraint
System
(SRS)
that
automatically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
performed
byan
authorized
BMW
dealer
.
Making
repairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
per-
sonal
injury
.
See
721
Airbag
System
(SRS)
.
"
The
ignition
system
of
the
car
operates
at
lethal
voltages
.
People
with
pacemakers
or
weak
hearts
should
not
expose
themselves
to
the
ignition
sys-
tem
.
Extra
caution
mustbe
taken
when
working
on
the
ignition
system
or
when
servicing
theen-
gine
while
it
is
runningor
the
key
is
on
.
See
120
Ignition
System
for
additional
ignition
system
warnings
and
cautions
.
"
Before
operating
the
starter
without
starting
the
engine
(as
when
making
a
compressfon
test),
dis-
able
the
ignition
system
as
described
in
120
Igni-
tion
System
.
"
Keep
hands,
clothing
and
other
objects
clear
of
the
electric
radiator
coollng
fan
when
working
on
a
warm
engine
.
The
fan
may
start
at
any
tíme,
even
when
the
ignition
is
switched
off
.
GENERAL

Fig
.
5
.
Splice
panel
under
left
side
of
dash
.
SplicePanel,
Right
ir1!
1,
111lí~lll
.
'
ELECTRICAL
COMPONENT
LOCATIONS
610-3
0013091
1
.
Unloader
relay
4
.
Starter
immobilization
2
.
Wiper
relay
relay
(1994
only)
3
.
Wiper
motor
relay
F47
&
F50
Fuses47
and
50
The
right
splice
panel
contains
three
relay
positions
.
It
is
lo-
cated
under
the
right
side
of
the
dashboard
.
To
access
the
panel,
remove
theglove
compartment
as
de-
scribed
in
513
Interior
Trim
.
See
Fig
.
6
.
Fig
.
6
.
Splice
panel
under
right
side
of
dash
(arrow)
.
Glove
compart-
ment
and
right
side
vents
shown
removed
.
COMPONENT
LOCATIONS
On
the
following
pages
are
illustrations
and
photos
showing
the
location
of
major
electrical
components
in
E36
vehicles
.
NOTE-
-
Every
component
is
not
installed
in
everycar
.
"
Due
to
changes
in
production,
component
locations
may
vary
from
what
is
illustrated
.
Consult
your
BMW
dealer
for
the
latest
information
.
"
The
gear-position/neutral
safety
switch
ís
also
some-
times
referred
to
as
the
automatic
transmission
range
switch
.
"
The
EWS
11
system
is
also
sometimes
referred
to
as
the
Driveaway
Protection
System
or
the
electronic
im-
mobilization
system
.
"
All-Season
Traction
(AST)
is
also
sometimes
referred
to
as
ASC
or
ASC+T
.
COMPONENT
LOCATIONS

Tablea
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Rollover
Sensor
1994-1998
In
lower
left
C-pillar
behind
trim
panel
(Convertible)
Seat
Belt
Switch
1992-1998
In
front
seat
belt
buckle
SeatCushion
Tilt
Motor
1992-1998
Under
front
seat
Seat
Heater
1993-1998
Under
front
seat
Seat
Height
Motor
Front
1992-1998
Under
front
seat
Seat
Movement
Motor
1992-1998
Under
front
seat
Seatback
Heater
1993-1998
In
upper
front
seatback
Seatback
Recliner
Motor
1993-1998
Under
front
seat
Seat
Occupancy
Detector
1994-1998
Under
rightfront
seat
Secondary
Air
Pump
(4-cyl
.)
1997
1
/2
-
1998
Left
engine
compartment,
belowpower
distribution
box
(M44
engine)
Secondary
Air
Pump
(6-cyl
.)
1996-1998
Front
of
engine
compartment
(M52/S52US
engine)
Secondary
Air
Pump
Relay
1996-1998
Power
distribution
box
Fig
.
2
.
Secondary
Air
Pump
Valve
1996-1998
Right
sideof
engine
Side
Impact
Air
Bag
Right/Left
1997-1998
Behind
right/left
door
trim
panel
Síde
Impact
Airbag
Crash
Sensor,
1997-1998
Right/left
door
si¡¡
behind
front
seat
Right/Left
Shift
Interlock
1992-1998
Center
console
beside
shift
selector
Slip
Control
Module
(ABS/AST)
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Splice
Panel,
Left
Side
1992-1998
Behind
footwell
speaker
grill
Fig
.
5
.
SplicePanel,
Right
Side
1992-1998
Behind
glove
compartment
Fig
.
6
.
Starter
1992-1998
Leftrear
of
engine
Starter
Immobilization
Relay
1994-1998
In
left
splice
panelbehind
footwell
speaker
grill
Starter
Relay
1992-1993
Below
left
side
of
dash
Starter
Relay
1994-1998
Behind
left
footwell
speaker
grill
Sunroof
Control
Assembly
1992-1998
In
roof
center
panel
Supplemental
Restraint
System
11992-1993
I
Behind
glove
compartment
I
Fig
.
8
.
(Airbag)
Control
Module
Fig
.
9
.
Supplemental
Restraint
System
1994-1998
1
Under
center
of
rear
seat
(Airbag
ZAE)
Control
Module
Switch,
Power
Window
1
1992-1998
1
Center
console
Telephone
Eject
Box
1
1994-1996
1
Center
console
ELECTRICAL
COMPONENT
LOCATIONS
610-17
Telephone
Transceiver
1992-1992
In
luggage
compartment
Throttle
Flap
Heater
1994-1996
Left
sideof
engine
Throttle
Position
Sensor
1992-1998
I
Left
sideof
engine
inthrottle
housing
I
Fig
.
7
.
Fig
.
15
.
Fig
.
21
.
Continued
COMPONENT
LOCATIONS

2
INDEX
Brakes
(cont
.)
pressure
bleeding
brakes
(except
cars
wíth
AST)
340-3
troubleshooting
340-1
Brushes,
alternator
See
Battery,
starter,
alternator
Bulbs
See
Exterior
lighting
See
also
Instruments
Bumpers
See
Exterior
trim,
bumpers
C
CamberSee
Steering
and
wheel
alignment
Camshaft
See
Cylinder
head
and
valvetrain
Camshaft
position
sensor
See
Ignition
system
Camshaft
timing
chain
general
information
117-1
camshaft
timingchain,
4-cylinder
117-
2
camshaft
timing
chains,6-cylinder
117-6
camshaft
timing
chain,
removing
(4-cylinder
engines)
117-2
camshaft
timing
chains,
removing
(6-cylinder
engines)
117-7vanos
(variable
valve
timing)
117-14
control
unit,
removing
117-16system
operation,
testing
117-14
Caster
See
Steering
andwheel
alignment
Catalytic
convertor
See
Exhaustsystem
Cautions
viü
Center
bearing
See
Driveshaft
Center
console
See
interior
trim
Central
body
electronics
(ZKE
IV)
515-8
Central
locking
system
(ZVM)
515-7
Centrallocking
and
anti-theft
general
information
515-1
door
handles
and
Iocks
515-1
door
striker,
replacing
515-6
front
door
handle,
removing/
installing
515-3
front
door
lock,
removing/installing
515-1
rear
door
handle,
removing/installing
515-5
rear
door
lock,
removing/installing
515-4
EWS
II
control
module,
replacing
515-10
EWS
II
ring
antenna,
replacing
515-10
EWS
II
transmitter/receiver
module,
replacing
515-11
locking
system
and
electronic
immobilization
515-7
luggage
compartment
locking
actuator,
removing/installing
515-6
Clutch
general
information210-1
clutch
hydraulic
system,
bleeding
and
flushing
210-2
clutch,
inspecting
and
installing
210-5
clutch
master
cylinder,
replacing
210-2
clutch,
removing
210-4
clutch
slave
cylinder,
replacing
210-3
transmission
pilot
bearing,
replacing
210-6
Clutch
fluid
See
Maintenance
program
Coil
See
Ignition
system
Coilspring
See
Rear
suspension
Component
locations
See
Electrical
component
locations
Compressor
See
Air
conditioning
Compressor
clutch
See
Air
conditioning
Condenser
See
Air
conditioningControl
arms
See
Front
suspension
See
also
Rear
suspension
Convertible
top
general
information
541-1
manual
convertible
top
541-1
lid
release
mechanism
541-2
replacing
541-2
visor
latch
541-1
visor
latch
píate
541-1
power
convertible
top
541-2
drive
motor,
replacing
541-7
emergency
operation
541-7
front
latching
mechanism
541-4
lid
541-9
replacing
541-5
visor
latch
541-4
visor
latch
motor541-5
visor
latch
plate
541-4
rollover
protection
system
541-9
Coolant
(Anti-freeze)
See
Maintenance
program
Coolant
pump
See
Cooling
system
Cooling
system
general
information
170-1
cooling
fan,
replacing
170-8
coolant
pump,
replacing
170-10
coolant
pump
and
thermostat170-1
coolant,
draining/filling
170-5
cooling
fans
170-2
cooling
fan,
testing
170-4
cooling
system
service
170-5
cooling
system,
bleeding
(radiator
with
integral
expansion
tank)
170-6
cooling
system
pressure
test
170-3
electric
cooling
fan,
replacing
170-8
radiator,
removing/installing
170-11
Cooling
system
(cont
.)
radiator
and
expansion
tank
170-1
radiator
service
170-11
temperature
gauge
quick
check170-3
thermostat
quick
check
170-3
thermostat,
replacing
170-9
troubleshooting
170-2
warnings
and
cautions
170-2Crankshaft
position/rpm
sensor
See
Ignition
system
Crash
sensor
See
Airbag
system
(SRS)
CV
joint
See
Maintenance
program
See
also
Rear
suspension
Cylinder
head
and
valvetrain
general
information
116-1
camshaft116-7
camshafts,
removing/installing
(M42
engine)
116-1camshafts,
removing/installing
(M44
engine)
116-3
camshafts,
removing/installing
(6-cylinder
engine)
116-4
cylinder
head,
disassembly/assembly
116-1
cylinder
head
and
valvetrain,
reconditioning
116-7
cylinder
head
116-7
hydraulic
cam
followers,
checking
and
replacing
(M42
and
al]
6-cylinder
engines)
116-9
hydraulic
valve
adjusters,
checking
and
replacing
(M44
Engine)
116-8
valve
guides
116-10
valveseats
116-12
valve
springs
116-12
valve
stem
oil
seals
116-11
valves
116-11
valves,
leak
test
116-11
valves,removing/installing
116-6
Cylinder
head
removal
and
installation
general
information
113-1
cylinder
head,
removing/installing
(4-
cylinder
engine)
113-1
cylinder
head
(6-cylinder
engine),
removing/installing
113-10
Dashboard
See
Interior
trim
Deck
lid
See
Trunk
lid
Defogger
See
Heating
Differential
See
Final
drive
DISA
(dual
resonance
intake
system)
See
Fuel
injection
See
also
Engine-general
DME
(digital
motor
electronics)
See
Ignition
system
See
alsoFuel
injection

N
WARNING
Your
common
sense,
good
judge-
ment,
and
general
alertness
are
cru-
cial
to
safe
and
successful
service
work
.
Before
attempting
any
workonyour
BMW,
read
the
warnings
and
cautions
on
page
vi¡
and
the
copyright
page
at
the
front
of
the
manual
.
Review
these
warningsand
cautions
each
time
you
prepare
to
work
on
your
BMW
.
Please
also
read
any
warnings
and
cautions
that
accom-
pany
the
procedures
in
the
manual
.
Master
cylinder
See
Brakes
See
also
Clutch
Mechanical
troubleshooting
See
Engine-general
Microfilter
See
Air
conditioning
Mirror
See
Exterior
trim,
bumpers
Muffler
See
Exhaustsystem
Multi-information
display
(MID)
See
Instruments
Neutral
safetyswitch
See
Gearshift
linkage
O
Oil,
changing
See
Maintenance
program
Oil
panSee
Lubrication
system
Oil
pressure
See
Lubrication
system
Oil
pump
See
Lubrication
systemOn-board
diagnostics
(OBD)
See
Engine-general
See
alsoFuel
injection
See
also
Ignition
system
On-board
trip
computer
See
Multi-information
display
620-4
Oxygen
sensor
See
Engine-general
See
alsoFuel
injection
See
also
Maintenance
program
P
Parking
brake
See
Brakes
See
also
Maintenance
program
Parts
See
Fundamentals
for
the
do-it-
yourself
owner
Poly-ribbed
belt
See
Maintenance
program
Power
steering
See
Steering
and
wheel
alignment
Power
steering
(luid
See
Maintenance
program
R
Radiator
See
Cooling
system
Radio
general
information
650-1audio
system
650-1
radio
connector
650-6
removing/installing
650-2speakersdoor
panel
speaker,
removing/
installing
650-5
left
footwell
speaker,
removing/
installing
650-3
rear
speaker,
removing/installing
650-5
right
footwell
speaker,
removing/
installing
650-4Rearsuspension
See
also
Maintenance
program
general
information
330-1
coil
spring,
removing/installing
330-4
CV
boot,
replacing
330-8
drive
axle,
removing/installing
330-6
drive
axles
330-6
final
drive
carrier
330-12
final
drive
carrier,
removing/installing
330-12
lower
control
arm,
removing/installing
330-12
rear
shock
absorber,
removing/
installing
330-3
rear
suspension
arms
330-9
ride
heíght
330-1
shock
absorbers
and
springs
330-2
trailing
arm,
removing/installing
330-10
trailing
arm
bushing,
replacing
330-11upper
control
arm,
removing/installing
330-12
rear
wheel
bearing,
replacing
330-5
rear
wheel
bearings
330-4
Rear
view
mirror
See
Exterior
trim,
bumpers
Receiver/drivr
See
Air
conditioning
Relays
See
Electrical
component
locations
INDEX
7
Ride
height
See
Front
suspension
or
Rearsuspension
Ring
antenna
See
Central
locking
and
anti-theft
Roof
See
Convertible
top
See
also
Sunroof
Roundel
See
Exterior
trim,
bumpers
S
Seat
belts
general
information
720-1
automatic
front
seat
belt
lock
tensioners
720-2
center
rear
lap-belt,
removing/
installing
720-5
front
seat
beltreel,
removing/installing
720-3
mechanical
spring
tensioner,
disarming
720-2
rear
seat
belt,
removing/installing
(fixed
seat
back
models)
720-4
rear
seat
belt,
removing/installing
(fold-down
seat
back
models)
720-5Seats
general
information
520-1
front
seats520-1
manual
front
seat
assembly
520-3
power
front
seat
assembly
520-4
removing/installing
520-1
rear
seats
520-5
rear
seat
cushion
and
backrest,
removing/installing
(fixed
seat
backmodels)
520-5
rear
seat
cushion
and
backrest,
removing/installing
(fold-down
seat
back
models)520-5
rear
seat
backrest
side
section,
removing/installing
(fold-down
seat
back
models)520-6
Shiftinterlock
See
Gearshift
linkage
Shiftlever
See
Gearshift
linkage
Shíftlock
See
Gearshift
linkage
Shock
absorber
See
Front
suspension
See
also
Rear
suspension
Side-impact
airbag
See
Airbag
system
(SRS)
Slave
cylinder
See
Clutch
Service
indicator
See
Maintenanceprogram
Solenoid
See
Battery,
starter,
alternator
Spark
See
Ignition
system
Spark
plugs
See
Maintenance
program