170-
4
RADIATOR
AND
COOLING
SYSTEM
A
quick
testat
the
coolant
temperature
gauge
sender
can
The
auxiliary
cooling
fan
comes
on
when
coolant
tempera
determine
if
the
gauge
is
functioning
correctly
.
ture
exceeds
a
predetermined
leve¡
or
whenever
the
air
condi-
tioning
is
on
.
A
dual-range
temperature
switch
for
cooling
fan
lf
the
gauge
needie
remains
at
the
rest
position
with
theen-
control
is
mounted
on
the
right
side
of
the
radiator
.
See
Fig
.
3
.
gine
warm,
remove
the
harness
connector
from
the
sender
and
jumper
the
correct
terminals
in
the
connector
to
simulate
a
high
engine
temperature
.
See
Table
a
.
Turn
the
ignition
on
.
If
the
gauge
needle
moves
upward,
the
sender
is
faulty
.
If
the
gauge
does
not
respond,
the
wiring
to
the
gauge
is
broken
(open
circuit)
or
the
gauge
itselfis
faulty
.
WARNING
-
1996
and
laten
models
are
OBD
11
compliant
.
Dis-
connecting
electrical
connectors
wíth
the
ignition
turned
on
may
set
fault
codes
in
the
ECM
.
It
is
rec-
ommended
that
you
leave
the
diagnosis
of
faults
in
the
coolant
temperature
sensorsystem
to
the
BMW
dealer
service
department
which
has
specialized
OBD
11
scan
tool
equipment
.
If
the
gauge
needle
reads
too
high
when
the
engine
is
cold,
remove
the
harness
connector
from
the
sender
.
Turn
the
igni-
tion
on
.
lf
the
gauge
needle
position
does
not
change,
the
wir-
ing
or
the
gauge
is
shorted
to
ground
.
If
the
gauge
needle
drops,
the
sender
is
faulty
and
should
be
replaced
.
When
re-
placing
a
faulty
coolant
temperature
sender,
the
gasket
ring
on
the
sender
should
also
be
replaced
.
Tightening
Torque
"
Temperature
gauge
sender
to
engine
18
Nm
(13
ft-Ib)
Cooling
fan,
testing
NOTE-
OnM44
engines
with
manual
transmission,
the
primary
electric
cooling
fan
is
mounted
on
the
engine
side
of
the
radiator
and
is
controlled
by
the
engine
control
module
(ECM)
.
Troubleshooting
thiscircuit
should
be
left
to
an
authorized
BMW
dealer
with
the
proper
diagnostic
equipment
An
otherwise
sound
cooling
system
may
still
overheat,
par-
ticularly
with
prolonged
idling,
due
to
a
failure
of
the
coolíng
fan(s)
.
The
belt-driven
cooling
fan
is
controlled
by
a
temperature
dependent
viscous
clutch
.
A
failed
fan
clutch
may
affect
air
flow
through
the
radiator
resulting
in
overheating
orpossibly
overcooling
.
Speed
Low
sp
High
s
With
the
engine
off,
check
thefan
clutch
by
spinning
thefan
.
eed
The
fan
should
spin
on
the
clutch
with
some
resistance
.
peed
Check
for
signs
of
leaking
fluid
from
the
clutch
.
If
thefan
free-
wheels
with
no
resistance,
cannot
be
tu
rned
by
hand,
or
there
are
signs
of
oil
leakage,
the
clutch
should
be
replaced
.
TROUBLESHOOTING
Fig
.
3
.
Radiatorcooling
fan
temperature
switch
(arrow)
.
WARNING
-
"
Use
caution
when
testing
the
electric
cooling
fan(s)
and
coolant
temperature
switch
.
Keep
hands
and
wires
clear
of
thefan
blades
.
The
cool-
ing
fan(s)
can
run
any
time
the
ignition
is
ON
.
"
For
greatest
safety,
coolíng
fan
and
coolant
tem-perature
switch
tests
shouldbe
performed
on
acoldengine
with
the
air
conditioning
off
.
Table
b
.
Auxiliary
Cooling
Fan
Switching
Temperatures
Switching
temperature
196°F(91°C)
210°F(99°C)
0012506
If
a
faulty
thermostat,
trapped
air,
or
a
restriction
in
the
sys-
tem
is
not
allowing
the
coolant
to
circulate
through
the
radia-
tor,
the
temperature
switch
will
not
close
and
the
auxiliary
cooling
fan
will
not
run
.
Before
making
the
tests
described
be-
low,
make
sure
the
thermostat
is
operating
correctly
as
de-
scribed
earlier
.
The
normal
switching
temperatures
for
the
dual
-speed
switch
are
listed
in
Table
b
.
AUTOMATIC
TRANSMISSION
240-1
240
Automatic
Transmission
GENERAL
.....
.
.
.
.
.
.
.
.
.
.
.
.
.
.........
.
240-1
TRANSMISSION
REMOVAL
AND
INSTALLATION
..................
.
.
.
.
.240-4
TRANSMISSION
SERVICE
.
.
.
.
.
.......
.
240-1
Transmission,
removing
and
installing
....
.
.
.240-4
ATF
leve¡,
checking
..
.
.
.
.
.
.
.
.
.
..........
240-1
ATF,
draining
and
filling
.
.
.
.
.
.
.
..........
240-2
TABLE
a
.
Automatic
Transmission
Gear
Ratios
.......
..
.
.
240-1
GENERAL
TRANSMISSION
SERVICE
lo
Automatic
transmissions
are
identified
by
code
letters
ATF
leve¡,
checking
foundon
a
data
plate
located
on
the
sideof
thetransmission
case,
behind
the
manual
valve
lever
.
See
200Transmis-
The
automatic
transmissions
installed
in
the
E36
models
sion-General
for
application
information
.
Forgear
ratio
spec-
are
normally
filled
with
Dexron
III
automatic
transmission
fluid
ifications,
see
Table
a
.
(ATF),
although
alternative
fluids
have
been
installed
from
the
factory,
depending
on
transmission
type
and
model
year
.
CAUTION-
Some
transmíssions
are
filled
with
a
special
BMW
"lifetime"
ATF
does
not
circulate
unless
the
engine
is
run-
automatic
transmission
fluid,
which
does
not
require
periodic
ning
.
When
towing
an
automafic
transmission
ve-
fluid
changes
.
hicle,
usea
flat-bed
truck
or
ralse
the
rear
wheels
off
the
ground
.
CAUTION-
Mixing
different
types
of
transmission
fluids
will
The
electronic
transmission
control
module
(TCM)
monitors
lead
to
transmission
failure
.
transmissionoperation
for
faults
and
alerts
the
driver
by
illumi-
nating
the
transmission
fault
indicator
on
the
instrument
pan-
el
.
On-board
diagnostic
codes
stored
in
the
TCM
mustbe
NOTE-
downloaded
and
interpreted
by
trained
technicians
using
spe-
The
transmission
lubricant
instafed
can
be
foundona
cial
BMW
diagnostic
equipment
.
type
plate
on
the
side
of
the
transmission
.
In
addition,
a
sticker
may
be
located
on
the
fluid
sump
indicatingthe
typeof
transmission
lubricant
used
.
Ifin
doubt,
con
NOTE-
sult
an
authorized
BMW
dealer
for
altemate
fluid
use
Internal
repairs
to
the
automatic
transmission
require
and
current
information
regardingtransmission
operat-
special
service
equipment
and
knowledge
.
If
it
is
deter-
ing
fluids
.
mined
thatinterna¡
service
is
required,
consult
en
au-
thorízedBMWdealerabouta
factoryreconditioned
unit
The
transmission
is
not
equipped
with
a
dipstick
.
Checking
or
a
transmission
rebuild
.
the
ATF
leve¡
requires
measuring
and
maintaining
a
specified
ATF
temperature
during
the
checking
procedure
.
The
check-
ing
temperature
is
not
fully
warm
orcold
(the
ATF
sump
should
be
approximately
warm
to
the
touch)
.
Table
a
.
Automatic
Transmission
Gear
Ratios
Transmission
MS
310R
(THM-R1)
MS
310R
(THM-Rl)
MS
310Z(5HP
18)
I
MS
270R
(THM-R1)
(1992-1993)(1993-on)
Gear
ratios
:
1st
2
.40
2
.86
3
.67
2
.86
2nd
1
.47
1
.62
2
.00
1
.62
3rd
1
.00
1
.00
1.41
1
.00
4th
0
.72
0
.72
1
.00
0
.72
5th
-
-
0
.74
-
Reverse
2
.00
2
.00
4
.10
2
.00
TRANSMISSIONSERVICE
0011697
Fig
.
3
.
Window
lifting
arms
shown
removed
from
slides
(arrows)
.
Front
door
window,
adjusting
(4-door
models)
Whenever
the
front
window
or
window
regulator
is
re-
moved,
window
adjustment
should
be
checked
.
The
glass
should
contact
the
top
of
the
window
squarely
and
should
seat
against
the
window
sea¡
uniformly
.
NOTE
-
If
the
window
does
not
contact
the
window
seal
uni-formly,
wind
noise
or
water
infiltration
may
result
Be
sure
to
re-initialize
the
window
motors
as
described
ear-
lier
.
WARNING
-
Some
1997and
all
1998
cars
are
fitted
wíthside-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
door
windows
on
cars
with
front
side-impact
air-
bags,
always
disconnect
the
negative
()
battery
cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
CA
UTION-
"
In
models
with
side-impact
airbags,
adjusting
the
front
window
requires
that
the
battery
cable
bereconnected
with
the
side-impact
airbag
discon-
nected
.
This
will
set
a
fault
code
in
the
SRS
con-
trol
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memory
is
cleared
using
special
SRS
test
equipment
.
"
Prior
to
disconnectiog
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
1
.
Raise
door
window
to
top
of
its
travel
.
DOOR
WINDOWS
512-
3
3
.
Remove
front
door
panel
and
vapor
barrier
as
de-
scribed
in
411
Doors
.
4
.
Remove
airbag
unit
from
door
.
See
721Airbag
Sys-
tem
(SRS)
.
NOTE-
In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
interna¡
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
5
.
Loosen
regulator
stop
at
window
regulator
support
.
See
Fig
.
4
.
Fig
.
4
.
Wíndow
regulator
stop
(arrow)
.
0013075
6
.
If
glass
is
not
squarely
positioned
in
window
frame,
loosen
support
arm
bolt
and
reposition
arm
as
neces-
sary
.
Tighten
bolt
.
See
Fig
.
5
.
2
.
On
cars
with
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.
Fig
.
5
.
Adjust
window
to
its
frameby
loosening
bolt
(arrow)
and
re-
positioning
support
arm
up
or
down
.
WINDOW
SERVICE,
4-DOOR
MODELS
3
.
Remove
guide
rail
screw
at
top
and
move
rail
aside
enough
to
slide
glass
forward
and
out
of
door
frame
.
See
Fig
.
8
.
4
.
Installation
is
reverse
of
removal
.
WINDOW
SERVICE,
2-DOOR
MODELS
WARNING
-
When
servicing
the
door
windows,
the
hamess
con-
nector
to
the
window
regulator
shouldalwaysbe
disconnectod
to
prevent
pinching
fingers
in
closing
window
.
2-door
models
are
equipped
with
the
"close
with
door
shut"
feature
.
In
this
rriode,
the
window
glass
moves
down
slightly
when
the
door
latch
is
activated,
then
goes
up
tightly
against
the
weather-strip
when
the
door
is
fully
closed
.
Front
door
window,
removing
and
installing
(2-door
models)
WARIWNG
-
Some
1997and
a111998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
front
windows
on
cars
with
front
side-impact
air-
bags,
always
disconnect
the
negative
(-)
battery
cable
.
See
721
Airbag
System(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
DOOR
WINDOWs
512-
5
CAUTION-
"In
models
with
side-impact
airbags,
removing
the
front
window
requires
fhat
the
battery
cable
be
reconnected
with
the
side-impact
airbag
dis-
connected
.
This
will
set
a
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
mem-
ory
is
cleared
using
special
SRS
test
equipment
.
"
Removing
the
front
window
will
upset
the
adjust-
ment
and
alignment
of
the
window
.
Window
ad-justment,
as
described
later,
must
be
carried
out
after
installation
to
prevent
damaging
the
glass
.
1.
On
carswith
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
Fig
.
8
.
Remove
guide
rail
screw
(A)
and
move
rail
aside
.
2
.
Remove
interior
door
panel
and
vapor
barrier
.
See
411
Doors
.
3
.
Where
applicable,
remove
side-impact
airbag
from
door
.
See
721
Airbag
System
(SRS)
.
NOTE-
In
some
models
covered
in
this
manual,
it
is
notessen-
tial
to
remove
the
side-impact
airbag
lo
access
intemal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
4
.
Pull
off
exterior
doormolding
.
See
510
Exterior
Trim,
Bumpers
.
5
.
Lower
door
window
completely
If
necessary,
tempo-
rarily
reconnect
battery
cable
.
6
.
Lift
up
and
remove
window
innersealing
lip
.
Remove
all
metal
retainers
under
sealing
lip
.
See
Fig
.
9
.
NOTE
-
The
front
window
regulator
motors
must
be
re-initial-
7
.
Raise
window
to
about10
in
.
(250
mm)
.
If
necessary,
ized
after
repairs
are
carried
out
.
If
the
window
motors
temporarily
reconnect
battery
cable
.
Remove
guide
arenot
reinitialized,
the
programmed
one-touch
bracket
mounting
nuts
and
remove
bracket
.
See
Fig
.
up/down
and
anti-pinch
functions
will
be
disabled
.
See
10,
Front
doorwindow,
initializing
.
8
.
Lower
window
about
4'/2
in
.
(110mm)
.
If
necessary,
tem-
porarily
reconnect
batterycable
.
Working
through
bore
hole
in
door
exterior,
remove
lower
guide
bracket
through-bolt
from
glass
.
See
Fig
.
11
.
9
.
Lower
window
about
2'/2
in
.
(65
mm)
.
If
necessary,
tem-
porarily
reconnect
battery
cable
.
Repeat
step
8
to
re-
move
upper
through-bolt
from
guide
bracket
.
10
.
Raise
window
to
about
7
1
/2in
.
(190
mm)
from
top
.
If
nec-
essary,
temporarily
reconnect
batterycable
.
Remove
window
rear
limit
stop
bracket
.
See
Fig
.
12
.
WINDOW
SERVICE,
2-DOOR
MODELS
Fig
.
13
.
Lifting
arm
retaining
clips
(arrows)
at
window
slides
.
12
.
Tip
window
so
rear
ofglass
is
up
out
of
door
.
While
sup-
porting
window,
remove
window
front
limit
stopbracket
.
See
Fig
.
14
.
0013067
Fig
.
14
.
With
window
glass
shown
partially
tipped
out
of
door,
remove
bolt
A
and
loosen
bolt
B
in
order
to
remove
front
window
limit
stop
bracket
.
13
.
Take
glass
fully
out
of
door
.
14
.
Installation
is
reverse
of
removal,notingthe
following
:
"
Guide
front
of
window
into
front
guide
rail
and
rest
it
therewhile
installing
front
window
limit
stop
bracket
.
"
When
installing
window
rear
guide
bracket,
tighten
countersunk
screws
in
glass
first
(throughoutside
of
door),
then
install
guide
rail
bracket
.
"
Insert
rubber
sea¡
at
top
of
door
correctly
See
Fig
.
15
.
"
Use
new
mounting
bolts
when
reinstalling
the
side-im-
pactairbag
to
the
door
(where
applicable)
.
Reset
SRS
warning
light
and
clear
SRS
fault
memory
using
spe-
cial
test
equipment
.
See
721
Airbag
System
(SRS)
.
"
Adjust
window
as
described
later
.
"
Re-inítialize
window
regulator
motors
as
described
earlier
.
DOOR
WINDOWS
512-
7
Fig
.
15
.
Correct
installation
of
door
toprubber
seal
.
Tightening
Torques
"
Rear
guide
bracket
to
window
.......
6
Nm
(53
in-lb)
"
Rear
guide
bracket
to
roller
guide
..
.
...
...............
9
Nm
(7
ft-Ib)
Front
door
window,
adjusting
(2-door
modeis)
The
"closewith
door
shut"
feature
of
2-door
cars,
as
well
as
the
frameless
window,
makeswindow
adjustment
critical
:
WARNING
-
"
Some
1997
and
afl
1998
2-door
cars
are
fitted
with
side-impact
airbags
in
the
front
doors
.
When
ser-
vicingthe
door
windows
on
cars
with
front
side-im-
pact
airbags,
always
disconnect
the
negative
(-)
battery
cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
sys-
tem
.
"
Adjusting
the
front
window
requires
that
the
bat-
tery
cable
be
reconnected
with
the
side-impact
airbag
disconnected
.
This
will
set
a
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memory
is
cleared
using
special
SRS
test
equip-
ment
.
"
There
is
risk
of
window
glass
breakage
if
correct
adjustment
proceduresare
not
used
.
If
in
doubt,
this
procedureshouldbe
left
to
a
trained
BMW
technician
.
WINDOW
SERVICE,
2-DOOR
MODELS
Front
door
handle,
removing
and
installing
1
.
Closedoor
window
completely
.
2
.
Remove
front
door
panel
and
vapor
barrier
asde-
scribed
in
411
Doors
.
WARNING
-
Some
1997
and
al]
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
door
handles
on
cars
with
front
side-impact
airbags,
always
disconnect
the
negative
(-)
battery
terminal
.
See
721
Airbag
System
(SRS)
for
cautions
and
pro-
cedures
relatíng
to
the
airbag
system
.
3
.
On
carswíth
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery,
then
remove
airbag
module
.
CAUTION-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
thís
manual
onpage
vi¡¡
.
NOTE-
In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
internal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
4
.
Remove
door
lock
as
described
earlier
.
5
.
Remove
window
as
described
in
512
Door
Windows
.
CA
UTION-
On
models
with
side-impact
airbags,
removinglin-
stalling
the
front
window
requires
that
the
battery
cable
bereconnected
wíth
the
side-impact
airbag
disconnected
.
This
will
seta
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memo-
ry
is
cleared
usíng
special
SRS
test
equipment
.
6
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exteriortrim
locking
plate
into
released
position
.
See
Fig
.
5
.
Remove
doorhandle
exterior
trim
piece
.
7
.
Working
inside
door,
remove
locking
clip
for
doorhan-
dle
retaining
pin
and
push
pin
out
.
8
.
Working
inside
door,
disconnect
electrical
harness
con-
nector
at
door
handle
.
Twist
plastic
connector
bracket
to
remove
from
door
handle
.
CENTRAL
LOCKING
AND
ANTI-THEFT
515-
3
0011681
Fig
.
5
.
Insert
screwdriver
into
access
hole
and
push
lockingplate
forward
(arrow)
to
release
exterior
handle
trim
.
uu11682
Fig
.
6
.
Door
handle
retaining
pin(A)
and
lock
collar
nut
(B)
.
Door
handle
trim
shown
removed
.
10
.
Remove
door
handle
fromdoor
by
angling
out
of
door
cavity
.
Removed
door
handle
assembly
is
shown
in
Fig
.
7
.
0012684
Fig
.
7
.
Door
handle
harnessconnector
(A)
;
retaining
pin
Iocking
clip
9
.
Working
at
door
exterior,
remove
handle
collar
nut
(B)
;
exterior
trim
Iocking
plate
(C)
.
Handleassembly
shown
re-
while
supporting
handle
.
See
Fig
.
6
.
moved
from
door
.
DOOR
HANDLES
AND
LOCKS
600-2
ELECTRICAL
SYSTEM-GENERAL
CAUTION
-
"
Always
turn
off
the
engine
and
disconnect
the
negative
()
cable
from
the
batterybefore
remov-
ing
any
electrical
components
.
Disconnecting
the
battery
may
erase
fault
code(s)
stored
in
control
module
memory
.
Check
for
fault
codes
using
spe-
cial
BMW
diagnostic
equipment
.
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors,
and
ignition
test
equipment
leads
only
while
the
ignition
is
off
.
"
Do
not
disconnect
the
battery
with
engine
run-
ning
.
"
Do
not
quick-charge
the
battery
(for
boost
start-
ing)
for
longer
than
one
minute,
and
do
not
ex-
ceed
16
.5
volts
at
the
battery
with
the
boosting
cables
attached
.
Wait
at
feast
one
minute
before
boosting
the
battery
a
second
time
.
"
Do
not
usea
test
famp
that
has
a
normal
incan-
descent
bulb
to
test
circuits
contafning
electronic
components
.
The
high
electrical
consumptionof
these
test
lamps
may
damage
the
components
.
"
Do
not
use
an
analog
meter
.
Use
onfy
a
digital
multimeter
.
"
Many
of
the
solid-state
modules
are
static
sensi-
tive
.
Static
discharge
will
permanently
damage
them
.
Always
handle
the
modules
using
proper
static
prevention
equipment
and
techniques
.
"
To
avoid
damaging
harness
connectors
or
relay
panel
sockets,
use
jumper
wires
with
flat-blade
connectors
that
are
the
same
size
as
the
connec-
tor
or
relay
terminals
.
"
Always
switch
a
digital
multimeter
to
the
appropri-
ate
function
and
range
before
making
test
con-
nections
.
"
Do
not
tryto
start
the
engine
of
a
carwhich
has
been
heated
above176°F
(80°C),
(for
example,
in
a
paint
dryingbooth)
.
Allow
it
to
cool
to
normal
temperature
.
"
Disconnect
the
battery
before
dolng
any
electric
welding
on
the
car
.
"
Do
not
wash
the
engine
while
it
is
runnfng,
or
any-
time
the
ignition
is
switched
on
.
WIRING
DIAGRAMS
Electrical
Test
Equipment
Many
of
the
electrical
tests
described
in
this
manual
call
for
measuring
voltage,
currentorresistanceusing
a
digital
multi-
meter
(DMM)
.
Digital
meters
are
preferred
for
precise
mea-
surements
and
for
electronics
work
because
they
are
generally
more
accuratethan
analog
meters
.
The
numerical
display
is
alsoless
likely
to
be
misread,
since
there
is
no
nee-
dle
position
to
be
misinterpreted
by
reading
at
an
angle
.
An
LED
test
light
is
a
safe,
inexpensive
tool
that
can
be
used
to
perform
many
simple
electrical
tests
that
would
otherwise
require
a
digital
multimeter
.
The
LED
indicates
when
voltage
is
present
between
anytwo
test-points
in
a
circuit
.
CA
UTION-
"
Choose
test
equipment
carefully
.
Use
a
digital
multimeter
with
at
leadt
10
megaohm
input
im-
pedance,or
an
LED
test
light
.
An
analog
meter
(swing-need1e)
ora
test
light
with
a
normal
incan-
descent
bulb
may
draw
enough
current
to
dam-
age
sensitive
electronic
components
.
"
An
ohmmeter
must
not
beused
to
measure
resis-
tance
on
solidstate
components
suchas
controlunits
or
time
delay
relays
.
"
Always
disconnect
the
battery
before
making
re-
sístance
(ohm)
measurements
on
the
circuit
.
WIRING
DIAGRAMS
The
wiring
diagrams
shown
in
Electrical
Wiring
Diagrams
have
been
specially
designed
to
enable
quick
and
efficientdi-
agnosis
and
troubleshooting
of
electrical
malfunctions
.
Wiring
Codes
and
Abbreviations
A
lot
of
information
is
included
in
each
wiring
diagram
if
you
know
how
to
read
them
.
Wire
colors
in
the
diagrams
are
ab-
breviated
.
Combined
color
codes
indicate
a
multi-colored
wire
.
For
example
the
code
BLU/RED
indicates
a
Blue
wire
with
a
Red
stripe
.
Many
electrical
components,
connectors,
fuses,
and
ground
locations
are
identified
using
a
unique
number
.
Each
of
there
numbers
corresponds
to
a
particular
part
in
the
circuit
commonly
found
in
Electrical
Wiring
Diagrams
.
NOTE
-
Sometimes
the
color
of
en
installed
wire
may
be
differ-
ent
than
the
one
on
the
wiring
diagram
.
Don't
be
con-
cerned
.
Just
be
sure
lo
confirm
that
the
wire
connects
lo
the
proper
terminals
.
Wire
color
codes
"
BLU
.........
.
..
..
...
.
.................
Blue
"
BRN
....:....
.
..
..
...
..
...............
Brown
"
YEL
.........
.
..
..
...................
.Yellow
"
GRN
.........
.
..
..
...
.
................
creen
"
G
RY
.......
.
.
.
..
..
.....................
G
ray
"
ORG
.........
.
..
..
...
.
..............
.Orange
"
RED
......
...
.
.
..
.....................
.Red
"
BLK
.........
.
..
..
...
.
................
Black
"
VIO
..........
.
..
...
..
..
.......
.
.......
Violet
"
WHT
.........
.
.
....
.
...
:..............
White
Table
a
.
Terminal
and
Circuit
Numbers
Number
1
Circuít
description
1
j
Low
voltage
switched
terminal
of
coi¡
4
1
High
voltage
center
termina¡
of
coi¡
+x
Originates
atignition
switch
.
Supplies
powerwhen
the
ignition
switch
is
in
the
PARK,
RUN,
or
START
position
15
Originates
atignition
switch
.
Supplies
powerwhen
ignition
switch
is
in
RUN
or
START
position
30
Battery
positive
(+)
voltage
.
Supplies
power
whenever
battery
is
connected
.
(Not
dependent
on
ignition
switch
position,
unfused)
31
1
Ground,
battery
negative
(-)
terminal
50
Supplies
power
from
battery
to
starter
solenoid
when
ignition
switch
isin
START
position
only
+54
Originates
atignition
switch
.
Supplies
power
when
ignition
switch
isin
the
RUN
position
only
85
1
Ground
side
(-)
ofrelay
coil
86
1
Power-in
side
(+)
ofrelay
coil
87
1
Relay
actuatedcontact
D
Alternator
warning
light
and
field
energizing
circuit
ELECTRICAL
SYSTEM-GENERAL
600-
3
Additional
abbreviations
shown
in
the
wiring
diagrams
are
given
below
.
Abbreviations
"
ABS
........
.
...
.
...
.
..........
antilock
brakes
"
A/C
........
.
...
..
..
.
.........
.airconditioning
"
AST/ASC+T
.......
...
.
.
.......
al¡
season
traction
"
CONV
.......
.
.
...
.................
convertible
"
DME
........
.
.
...
.......
digital
motor
electronics
"
ECM
.......
.
...
..
..
.
..
electronic
control
module
"
EWS/EWS
II
......
...
.
.
coded
driveaway
protection
"
SRS
........
.
supplemental
restraint
system-airbag
"
TCM
........
.
..
....
.
transmission
control
module
"
ZKE
(94-98
models)
..
..
.
...
central
body
electronics
"
ZVM
(92-93
models)
...
.
.
..
.
.......
central
locking
ELECTRICAL
TROUBLESHOOTING
Most
terminals
are
identified
by
numbers
on
the
compo-
nents
and
harness
connectors
.
The
terminal
numbers
for
ma-
Four
things
are
required
for
current
toflow
in
any
electrical
jor
electrical
connections
are
shown
in
the
diagrams
.
Though
circuit
:
a
voltagesource,
wires
or
connections
to
transport
the
many
terminal
numbers
appear
only
once,
severa¡other
num-
voltage,
a
load
or
device
that
uses
the
electricity,
and
a
con-
bers
appear
in
numerous
places
throughout
the
electrical
sys-
nection
to
ground
.
Most
problemscanbefound
using
a
digital
tem
and
identify
certain
types
ofcircuits
.
Some
of
the
most
multimeter
(volt/ohm/amp
meter)to
check
for
voltage
supply,
common
circuit
numbers
are
listed
below
in
Table
a
.
for
breaks
in
the
wiring
(infinite
resistance/no
continuity),
orfor
a
path
to
ground
that
completesthe
circuit
.
Electric
current
is
logical
in
its
flow,
always
moving
from
the
voltage
sourcetoward
ground
.
Electricalfaults
can
usually
be
located
through
a
process
of
elimination
.
When
troubleshoot-
ing
a
complex
circuit,
separate
the
circuit
into
smaller
parts
.
The
general
testsoutlined
below
may
be
helpful
in
finding
electrical
problems
.
The
information
is
most
helpful
when
used
with
the
wiring
diagrams
.
Be
sure
to
analyze
the
problem
.
Use
the
wiring
diagrams
to
determine
the
most
likely
cause
.
Getan
understanding
of
how
the
circuit
works
by
following
the
circuit
from
groundback
to
the
power
source
.
When
making
test
connections
at
connectors
andcompo-
nents,
use
care
to
avoidspreading
or
damaging
the
connec-
tors
or
terminals
.
Some
tests
may
require
jumper
wires
to
bypass
components
or
connections
in
the
wiring
harness
.
When
connecting
jumper
wires,
use
bladeconnectors
at
the
wire
ends
that
match
the
size
of
the
terminal
being
tested
.
The
small
interna¡
contacts
are
easily
spread
apart,
and
this
can
cause
intermittent
or
faultyconnections
that
can
leadto
more
problems
.
ELECTRICAL
TROUBLESHOOTING