
170-10
RADIATOR
AND
COOLING
SYSTEM
Coolant
pump,
replacing
The
engine
coolant
pump
is
mounted
in
the
frontof
the
en-
gine
on
the
timing
cover
.
See
Fig
.
16
.
Fig
.
16
.
Coolant
pump
mounted
on
timing
cover
.
NOTE-
Onlyreplacement
coolant
pumps
with
metal
¡mpellers
should
be
installed
.
Pumps
with
plastic
impellers
should
not
be
used
.
1.
Drain
cooling
system
as
described
earlier
.
0013197
WARNING
-
Allow
cool¡ng
system
to
cool
before
open¡ngor
drain¡ng
system
.
2
.
Remove
primary
cooling
fan
shroud
and
cooling
fan
(belt-driven
or
electric)
as
described
earlier
.
Fig
.
17
.
Engine
drive
belt
tensioner
being
released
on
M44
engine
.
Pry
off
tensioner
cover
and
then
lever
tensioner
in
counterciock-
wise
direction
(as
facing
engine)
and
slip
belt
off
pulleys
.
Fig
.
18
.
Drive
belt
tensioner
being
released
on
M52
engine
.
Pry
off
3
.
Disconnect
hoses
from
thermostat
housing
.
Unbolt
tensioner
cover
and
then
lever
tensioner
clockwise
(as
facing
thermostat
housing
from
front
of
cylinder
head
.
engine)torelease
belt
tension
.
4
.
Remove
coolant
pump
drive
belt
.
See
Fig
.
17
or
Fig
.
18
.
NOTE-
-
Mark
direction
of
drive
belt
rotation
if
reusing
belt
.
"
The
6-cylinder
coolant
pump
¡s
mounted
on
studs
and
retained
by
nuts
.
"
Severa¡
drive
belt
and
tensioner
configurations
havebeenused
in
E36
models
.
Refer
to
020
Maintenance
Program
and
640
Heating
and
Air
Conditioning
.
5
.
Remove
coolant
pump
pulley
from
pump
.
6
.
Remove
mounting
fasteners
from
pump
.
COOLING
SYSTEM
SERVICE
NOTE-
"
The
4-cylinder
coolant
pump
¡s
mounted
us¡ng
two
dif-
terent
length
bolts
.
Note
where
thelonger
bolt
fits
dur-
ing
disassembly
.
0011989
7
.
Insert
twoscrews
(M6)
in
tapped
bores
and
tighten
uni-
formly
until
pump
is
free
from
timing
chain
cover
.
See
Fig
.
19
.

Fig
.
19
.
Coolant
pump
being
removed
.
Thread
two
M6
bolts
(arrows)
in
evenly
to
withdraw
pump
.
(Thermostat
and
hoseshavebeen
removed
tor
visual
access
.)
8
.
Installation
is
reverse
of
removal
.
"
Be
sure
to
replace
O-ring
and
gaskets
.
"
Coat
O-ring
with
lubricant
during
installation
.
Tightening
Torque
"
Coolant
pump
to
timing
chaincover
M6
...
.
...................
..
.
.
10
Nm
(89
in-lb)
M8
.
..
.
....................
.
.
.
22
Nm
(17
ft-Ib)
"
Coolant
pump
pulley
to
coolant
pump
.................
10
Nm
(89
in-lb)
RADIATOR
SERVICE
Radiator,
removing
and
installing
1
.
Drain
radiator
as
described
earlier
.
WARNING
-
Allow
cooling
system
to
cool
before
opening
ordraining
system
.
2
.
Remove
primary
cooling
fan
(belt-driven
or
electric)
as
described
earlier
.
3
.
Disconnect
coolingfan
and
leve¡
sensor
harness
con-
nectors
from
bottom
of
radiator,
where
applicable
4
.
Disconnect
harness
connector
from
auxiliary
fandual
temperature
switch
.
See
Fig
.
20
.
5
.
Disconnect
all
coolant
hoses
from
radiator
.
RADIATOR
AND
COOLING
SYSTEM
170-11
0012500
Fig
.
20
.
Cooling
fan
dual
temperatura
switch
(arrow)
on
right
sido
of
radiator
.
6
.
Where
applicable,
disconnectautomatic
transmission
fluid
(ATF)
cooler
lines
from
radiator
.
See
Fig
.
21
.
Fig
.
21
.
Automatic
transmission
fluid
(ATF)
linos
at
radiator
.
7
.
Carefully
pryout
radiator
retaining
clips
from
top
of
ra-
diator
.
See
Fig
.
22
.
8
.
Pul¡
radiator
up
and
out
of
car
.
NOTE-
The
radiator
rests
ontwo
rubber
mounts
.
Check
that
the
mounts
do
not
stick
to
the
bottomof
the
radiator
.
RADIATOR
SERVICE

410-4
FENDERS,
ENGINE
HOOD
4
.
With
aid
of
assistant,
remove
hood
hinge
bolts
from
left
and
Rght
sides
of
hood
.
Lift
hood
off
carefully
See
Fig
.
8
.
Fig
.
8
.
Hood
hinge
bolts
(arrows)
.
Right
side
shown
.
5
.
Installation
is
reverse
of
removal
.
NOTE-
The
hood
was
fitted
and
attached
to
an
unfinished
body
at
the
factory
.
Unfinished
surfaces
exposed
by
this
pro-
cedure
must
betouchedup
wfth
pafnt
.
Hood,
aligning
ENGINE
HOOD
0013149
6013150
Fig
.
9
.
Hood
panel
gaps
should
be
even
(approx
.
5
.5
mm)
at
all
points
(arrows)
.
Hood
release
cable
and
latches,
adjusting
Before
adjusting
hood
latches,
be
sure
the
hood
is
aligned
evenly
to
fenders
and
front
panel
.
The
hood
latch
and
cable
assembly
is
shown
in
Fig
.
10
.
"
Repair
any
paint
damage
and
paint
any
exposed
metal
.
"
Check
hood
alignment
as
described
next
.
1
.
To
adjust
hood
cables
:
When
installing
the
hood,
align
the
hinges
as
close
to
the
original
paintedsurface
as
possible
.
Movement
of
the
hood
on
its'attaching
hardware
may
require
touch-up
paint
.
The
hood
should
be
aligned
so
that
gapson
all
sides
areas
even
as
possible
.
See
Fig
.
9
.
Clearance
Specification
"
Hood
edges
to
adjoining
body
panel
(gap)
........
..
..
..
.....
.5
.5
mm
(0.216
in)
"
Remove
left
and
right
radiator
grilles
.
See
510
Exterior
Trim,
Bumpers
.
"
Remove
electric
auxíliary
cooling
fan
.
See
170
Radia-
tor
and
Cooling
System
.
"
Adjust
cable
section
between
two
hood
latches
so
there
is
no
play
(cables
must
not
be
under
tension
ei-
ther)
.
2
.
Loosen
hood
latches
at
hood
on
left
and
right
sides
.
Loosen
bolts
only
enough
to
allow
movement
of
latch
.
See
Fig
.
11
.
3
.
Lower
(but
do
not
fully
latch)
hood
severa¡
times
so
latches
on
hood
center
themselves
in
lower
locks
.
CA
UTION-
Do
not
let
hood
fockwith
latchbolts
loose
.
4
.
Tighten
hood
latch
bolts
when
alignment
is
correct
.
5
.
Remove
one
screw
fromeach
side,
clean
and
coat
with
Loctite
O
270
or
equivalent,
and
reinstall
.

600
Electrical
System-General
GENERAL
.
...........
.
.
.
.
.
.
.
.
.
...
.
...
600-1
Voltage
and
Polarity
........
.
.
.
.
.
.
.
.....
600-1
Ming,
Fuses
and
Relays
............
.
.
.
.
600-1
Electrical
System
Safety
Precautions
...
.
.
.
.
600-1
Electrical
Test
Equipment
.....
.
.
.
....
.
.
.
.
600-2
WIRING
DIAGRAMS
..
.
.
.
.
.
.
.
.
.
........
600-2
Ming
Codes
and
Abbreviations
..
.
...
.
....
600-2
ELECTRICAL
TROUBLESHOOTING
..
.
..
600-3
Voltage
and
Voltage
Drops
..........
.
.
.
.
.
600-4
GENERAL
Electrical
System
Safety
Precautions
A
brief
description
of
the
principal
parts
of
the
electrical
sys-
tem
is
presented
here
.
Also
covered
here
are
basic
electrical
system
troubleshooting
tips
.
Voltage
and
Polarity
The
vehicle
electrical
system
is
a
12-volt
direct
current
(DC)
negative-ground
system
.
A
voltage
regulator
controls
system
voltage
at
approximately
the
12-volt
rating
of
the
battery
.
Al¡
circuits
are
grounded
by
direct
or
indirect
connection
to
the
negative
(-)
terminal
of
the
battery
.
A
number
of
ground
con-
nections
throughout
the
car
connect
the
wiring
harness
to
chassis
ground
.
These
circuits
are
completedby
the
battery
cable
or
ground
strap
between
the
body
and
the
battery
nega-
tive
(-)
terminal
.
Wiring,
Fuses
and
Relays
Nearly
all
parts
of
the
wiring
harnessconnect
to
compo-
nents
of
the
electrical
system
with
keyed,
push-on
connectors
that
lock
into
place
.
Notable
exceptions
arethe
heavy
battery
cables
and
the
starter
wiring
.
The
wiring
is
color-coded
for
cir-
cuitidentification
.
With
theexception
of
the
battery
charging
system,
most
electrical
power
is
routed
from
the
ignition
switch
or
the
bat-
tery
through
the
main
fuse/relay
panel,
located
in
¡he
left
rear
comer
of
the
engine
compartment
.
Fuses
are
color
coded
to
indicate
current
capacities
.
The
relays
and
control
units/modules
are
mounted
in
vari-
ous
places
throughout
the
vehicle
.
See610
Electrical
Com-
ponent
Locations
.
ELECTRICAL
SYSTEM-GENERAL
600-1
Voltage,
measuring
.
.
.
................
.
.
600-4
Voltage
drop,
testing
.
.
.....
.
.....
.
......
600-4
Continuity,
checking
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
600-5
Short
Circuits
.
.
.
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
600-5
Short
circuit,
testing
with
ohmmete'r
.
.
.
.
.
.
.
.
.
600-6
Short
circuit,
testing
with
voitmeter
.
.
.
.
.
.
.
.
.
600-6
TABLES
a
.
Terminal
and
Circuit
Numbers
..............
..
.600-3
Please
read
the
following
warnings
and
cautions
before
do-
ing
any
work
on
your
electrical
system
.
WARNING
-
"
The
cars
covered
by
this
manual
are
equipped
with
aSupplemental
Restraint
System
(SRS)
that
automatically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
performed
byan
authorized
BMW
dealer
.
Making
repairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
per-
sonal
injury
.
See
721
Airbag
System
(SRS)
.
"
The
ignition
system
of
the
car
operates
at
lethal
voltages
.
People
with
pacemakers
or
weak
hearts
should
not
expose
themselves
to
the
ignition
sys-
tem
.
Extra
caution
mustbe
taken
when
working
on
the
ignition
system
or
when
servicing
theen-
gine
while
it
is
runningor
the
key
is
on
.
See
120
Ignition
System
for
additional
ignition
system
warnings
and
cautions
.
"
Before
operating
the
starter
without
starting
the
engine
(as
when
making
a
compressfon
test),
dis-
able
the
ignition
system
as
described
in
120
Igni-
tion
System
.
"
Keep
hands,
clothing
and
other
objects
clear
of
the
electric
radiator
coollng
fan
when
working
on
a
warm
engine
.
The
fan
may
start
at
any
tíme,
even
when
the
ignition
is
switched
off
.
GENERAL

610-2
ELECTRICAL
COMPONENT
LOCATIONS
Fuses
number47
and
50are
mounted
on
the
left
side
splice
panel
.
Refer
lo
Fig
.
5
.
Fuse48
is
mounted
on
the
auxiliary
relay
panel
.
Refer
to
Fig
.
3
.
Fuse
49
is
mounted
in
the
right
side
of
the
luggage
compart-
ment
behind
the
trim
cover
.
Relay
Positions
Mounted
in
the
left-hand
rear
comer
of
the
engine
compart-
ment,
the
power
distribution
box
contains
46
(uses
and
15
re-
lay
positions
.
See
Fig
.
2
.
Fuses31-46
-
Er
a
&QT
MM
~
Fig
.
2
.
E36
front
power
distribution
box
.
FUSE
AND
RELAY
POSITIONS
Fuses1-20
13
EL1
5
]
mmmmmmmmmm
Fuses
21-30
--
0013034)
1
.
Fuel
pump
relay
9
.
Heater/A/C
Blower
relay
2
.
System
(main)
relay
10
.
Rear
defogger
relay
3
.
Oxygen
sensorheater
re-
11
.
ABS
system
relay
lay
12
.
ABS
pump
relay
4
.
Horn
relay
13
.
High
speed
radiator
fan
re-
5
.
Taillight/foglight
relay
]ay
6
.
Low
beam
relay
14
.
A/C
compressor
relay
7
.
High
beam
relay
15
.
Low
speed
radiator
fan
re-
8
.
Emergency
flasherrelay
¡ay
Auxiliary
Relay
Panel
The
auxiliary
relay
panel
contains
five
relay
positions
.
In
lat-
er
modeis
an
additional
fuse
holder
(Fuse48)
and
the
EWS
II
(anti-theft)
transmitter/receiver
module
are
located
on
this
panel
.
See
Fig
.
3
.
The
panel
is
located
nextto
the
steering
column
under
the
driver's
side
dashboard
.
To
access
this
panel,
remove
the
pwer
dash
panel
on
driver's
side
.
See513
Interior
Trim
.
Then
remove
the
driver's
side
knee
bolster
.
Lower
the
relay
panel
by
gently
releasing
the
plastic
retainers
.
See
Fig
.
4
.
During
installation,
be
sure
the
retainer
tabs
are
engaged
in
the
relay
panel
.
Splice
Panel,
Left
3
¡ni
Fig
.
3
.
Auxiliary
relay
panel
under
left
side
of
dash
.
Fuse
48)
0013035
1
.
Comfort
relay
(where
ap-
4
.
Not
used
plicable)
5
.
Not
used
2
.
Crash
control
module
6
.
EWS
II
transmitter/receiv-
3
.
Park
ventilation
relay
er
module
(from
Jan
.
1995)
0013164
Fig
.
4
.
Auxiliary
relay
panel
under
left
sideof
dashboard
(arrow)
.
The
left
splice
panel
contains
four
relay
positions
and
an
ad-
ditional
fuse
holder
(Fuses
47
and
50)
.
To
access
the
left
side
electrical
splice
panel,
remove
the
left
side
dash
panel
and
knee
bolster,
as
described
earlier
.
The
panel
is
located
above
and
lo
the
left
of
the
clutch
pedal
.
See
Fig
.
5
.

610-6
ELECTRICAL
COMPONENT
LOCATIONS
Fig
.
15
.
M44
engine
harness
connectors
atair
intake
0011644
Fig
.
16
.
A/
C
recharging
ports
(arrows),
right
rear
of
engine
compart-ment
COMPONENT
LOCATIONS
0012427
811004
Fig
.
17
.
Six-cylinder
ignition
coil
in
top
of
cylinder
head
(M52
engine)
.
Fig
.
18
.
Cooling
fan
dualswitch
in
radiator
(arrow)
.
0013203

Table
a
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Anti-theft
Control
Module
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Anti-theft
Horn
1
1992-1998
1
Right
rear
engine
compartment
Anti-slip
(Traction)
Control
Module
1994-1998
Power
distribution
box
Fig
.
8
.
(AST/ASC+T)
Fig
.
9
.
Anti-slip
(Traction)
Control
Switch
1994-1998
In
center
console
Automatic
Climate
(A/C)
Control
1992-1998
Behind
center
console
Module
AutomaticTransmission
Range
1992-1998
~
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
Switch
(Gear
Position/Neutral
Safety
Switch)
Auxiliary
Cooling
Fan
Dual
Switch
1992-1998
Right
side
radiator
1
Fig
.
18
.
Auxiliary
Cooling
Fan
Motor
1992-1998
Behind
front
grill
Auxiliary
Fuse
Box
(Left
Splice
1992-1998
I
Behind
left
front
footwell
kick-panel
Panel)
Auxiliary
RelayPanel
1
1992-1998
1
Left
side
of
dash
under
steering
column
Auxiliary
Fuse
Box
In
Trunk
1
1997-1998
1
Right
sideof
trunk
behind
trim
panel
AuADSry
ThrottlePosition
Motor
11994-1998
Front
of
engine
compartment
B+
Jump
Start
Junction
Point
1992-1998
Right
rear
of
engine
compartment
Fig
.
7
.
Back-Up
Light
Switch
(Manual)
1992-1998
Right
or
left
side
top
of
transmission
Fig
.
30
.
Body
Electronics
Control
Module
1994-1998
Behindglove
compartment
Fig
.
8
.
(ZKE
IV)
Fig
.
9
.
Brake
Fluid
Level
Sensor
1992-1998
Top
of
brake
fluid
reservoir
at
master
cylinder
Fig
.
15
.
Brake
Light
Switch
1
1992-1998
1
On
brake
pedal
supportbracket
Brake
Pad
Sensor,
Left
Front
1
1992-1998
1
Left
front
brake
caliper
Brake
Pad
Sensor,
Right
Rear
1992-1998
Right
rear
brake
caliper
Camshaft
Actuator
(VANOS)
1993-1998
Front
of
cylinder
head
Camshaft
Position
Sensor
(Cylinder
1992-1998
Front
of
engine
Identification)
Carbon
Canister
Valve
(TLEV)
1
1997-1998
1
In
sparewheel
well
in
trunk
ELECTRICAL
COMPONENT
LOCATIONS
610-11
Fig
.
5
.
Fig
.
4
.
Fig
.
24
.
Fig
.
7
.
Central
Locking
Module
(ZVM)
11992-1993
1
Behindglove
compartment
I
Fig
.
8
.
Fig
.
9
.
Check
Control
Module
(if
applicable)
1
1992
-
1998
1
Below
left
side
of
dash
Child
Protection
Window
Control
1992-1998
Center
console
(console)
Chime
Module
1992-1998
Below
left
side
of
dash
inleft
dash
trim
panel
Clock
(Multi-Function)
1993-1998
Center
console
Clutch
Pedal
Switch
1992-1998
On
clutch
pedal
support
bracket
Continued
COMPONENT
LOCATIONS

610-12
ELECTRICAL
COMPONENT
LOCATIONS
Table
a
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Combination
(Stalk)
Switch
1993-1998
Left
sidesteering
column
(turn
signals/high-low
bean
switch)
Convertible
Top
ActuatingSwitch
1994-1998
Center
console
Convertible
Top
Control
Module
1994-1998
In
lower
left
C-pillar
behind
trim
panel
Convertible
TopEnd
Position
Switch
1994-1998
In
convertible
top
linkage
Convertible
Top
Motor
1994-1998
In
left
sideof
trunk
behind
trim
panel
Convertible
Top
Position
1994-1998
In
convertible
top
linkage
Microswitch
Convertible
Top
Storage
Lid
Lock
1994-1998
In
convertible
top
compartment
left
side
Motor
Convertible
Top
Storage
Lid
1994-1998
Inright
side
convertible
top
storage
lid
latch
Microswitch
Convertible
Top
Storage
Lid
Motor
1994-1998
In
left
side
of
trunk
behind
trim
panel
Coolant
Leve¡
Sensor
(if
applicable)
1992-1998
Bolted
on
radiator,
left
side
Coolant
Temperature
Sensor
1992-1998
Left
front
of
engine/cylinder
head
Fig
.
19
.
Fig
.
20
.
Cooling
Fan
Dual
Switch
1992-1998
Right
side
radiator
Fig
.
18
.
Cooling
Fan
Motor
1992-1998
Behind
front
grill
Crankshaft
Position/RPM
Sensor
1992-1995
At
front
crankshaft
pulley
Crankshaft
Position/RPM
Sensor
1996-1998
Left
rearof
crankcase
Crash
Sensor,
Airbag
1992-1993
On
right/left
frontstrut
tower
Crash
Control
Module
1992
Auxiliary
relay
panel
Crash
Control
Module
1993-1998
Driver's
side
footwell
Crash
Sensor,
Right/Left
Side
1997-1998
Right/left
door
sill
behind
front
seat
Impact
Airbag
Cruise
Control
Actuator
1992-1998
Left
front
of
engine
compartment
Fig
.
7
.
Cruise
Control
Module
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Data
Link
Connector
1992-1998
Right
sideof
engine
Fig
.
7
.
Digital
Motor
Electronics
(DME)
1992-1998
Right
rear
engine
compartment,
behind
bulkhead
panel
Fig
.
7
.
Control
Module
DoorLock
Heater
1993-1994
Left
front
doorhandle
DoorHandle
Switch
1994-1998
left
front
door
Drive-away
Protection
(EWS
II)
1/1995
-
1998
Behind
glove
compartment
Fig
.
8
.
Module
Fig
.
9
.
Dual
Coolant
Temperature
Sensor
1997-1998
Below
intake
manifold
Fig
.
19
.
COMPONENT
LOCATIONS
Fig
.
20
.
Electronic
Immobilizer
Control
(
1/1995-1998
~
Behind
glove
compartment
Fig
.
8
.
Module
(EWS
II)
Fig
.
9
.
Continued