1995 AUDI S4 oil

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Page 4 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-56
      
Removing  
    
-  Secure transmission on engine and transmission support VW 540.
-  Place drip tray V.A.G 1306 underneath and drain transmission oil (2 oil 
drain plugs). 
-  Remove rele

Page 6 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-58
 
    
-  Pull oil collector out of end cover (arrow) until it moves freely.
    
-  Swing oil collector (arrow) down and guide out through hole in end 
cover. 
-  Remove oil collector. 
Pa
ge 6

Page 17 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-69
      
Installing  
     
-  Fit hollow shaft with selector fork and selector 
rod for 1st and 2nd gear (without follower) into 
bearing plate. 
    
- 
Heat 6th gear to approx. 120 C and fit on

Page 22 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-73
 
    
-  Slide follower -A- for 1st and 2nd gear onto selector rod and secure 
with circlips. 
-  Oil all bearings of input shaft and drive pinion/hollow shaft in 
transmission housing and bear

Page 24 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-75
 
    
-  Fit thrust washer (arrow -A-) for needle bearing for 6th speed gear.
   Installation position: shoulder towards circlip (arrow -B-), smooth 
contact surface to shaft end 
-  Oil needle

Page 25 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-76
 
    
Installation position of synchro-hub for 5th and 6th gear:  
Side with projecting face (arrow -1-) faces shaft end The oil drilling of the input shaft (arrow -2-) and the oil groove of th

Page 30 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-81
 
    
-  Drive on inner race for 5th speed sliding gear free of axial play. 
-  Oil needle bearing with gear oil and fit.
-  Place synchro-ring for 5th gear in locking collar.
-  Slide on 5th s

Page 31 of 38

AUDI S4 1995 B5 / 1.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-82
 
    
Note:  
Do not tighten bolts.  -  Fit end cover and insert securing bolts (arrows -B-). 
-  Clean two magnets (arrows -A-) and insert.
-  Fit support plate and tighten hand tight.
 
Insta
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