Page 4 of 62
15-4
 
  
5 - 
Cap 
Always replace
6 - 
Intake camshaft bearing cap Note installation position and numbering   
page 15
-36
 
7 - 
Intake camshaft 
Checking axial clearance   page 15
-42
Removing and installing   page 15
-31
  
Check radial clearance using Plastigage  
(hydraulic valve lifters removed): 
Wear limit: 0.1 mm (0.004 in.)Max. run-out: 0.01 mm (0.0004 in.)
8 - 
Drive chain Installing  page 15
-36
9 - 
Bolt 
10 Nm (7ft lb)
10 - 
Mechanical camshaft adjuster With valve -1- for camshaft adjustment -
N205- Secure using 3366 bracket tensioner 
before removing   page 15
-31
 
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        Page 10 of 62
15-9
 
  
9 - 
Intake camshaft 
Checking axial clearance   page 15
-42
Removing and installing   page 15
-31
  
Check radial clearance using Plastigage  
(hydraulic valve lifters removed): 
Wear limit: 0.1 mm (0.004 in.)Max. run-out: 0.01 mm (0.0004 in.)
10 - 
Drive chain Installing  page 15
-36
11 - 
Bolt 
10 Nm (7ft lb)
12 - 
Mechanical camshaft adjuster With valve -1- for camshaft adjustment -
N205- Secure using 3366 bracket tensioner 
before removing   page 15
-31
 
13 - 
Hydraulic valve lifter (intake) 
Refer to notes   page 15
-45
Removing and installing with cylinder head 
installed  page15
-31
 
14 - 
Valve keepers 
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        Page 40 of 62
15-34
 
    
Note:  
If the bracket tensioner is tightened too far, the camshaft adjuster may be 
damaged.  -  Secure camshaft adjuster with 3366 bracket tensioner.
    
-  Verify that camshafts are at TDC.
   Both camshaft markings must align with arrows on bearing caps.
-  Clean camshaft drive chain and camshaft chain gears opposite both 
arrows on bearing caps. Mark installed position with paint. 
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        Page 48 of 62
15-42
      
Camshaft axial play, checking
 
     
- Remove camshafts   page 15
-31
 .
     
-  Remove hydraulic valve lifters.
     
-  Install camshafts without chain into cylinder 
head and tighten with bearing caps 2 and 4. 
    
-  Secure VW387 dial indicator holder with dial indicator to cylinder head.
-  Press camshaft by hand against dial indicator.
-  Set dial indicator to zero. 
-  Press crankshaft away from dial indicator.
- Read clearance.
New  
Wear limit  
0.05-0.15 mm (0.0020-0.0059 in.)   0.20 mm (0.0079 in.)  
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