Page 8 of 47
13-8
Ribbed belt drive for power steering pump,
Generator and viscous fan
Note:
Mark the direction of rotation with chalk or felt pen
before removing the ribbed belt. If the belt rotates in
the wrong direction when it is reinstalled, belt
breakage may result. Ensure that the belt is
properly seated on the pulleys when installing.
1 -
10 Nm.
2 -
Fan wheel
For viscous fanRemoving and installing Page 13
-21
.
3 -
Circlip
For viscous fan bearingRemoving and installing Page 13
-23
.
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Page 10 of 47
13-10
8 -
23 Nm
9 -
Tensioner for ribbed belt
Turn with open end spanner to loosen
ribbed belt Page 13
-18
.
Hold in position by inserting a suitable pin
or Allen key in holes.
10 -
46 Nm
11 -
Mounting For viscous fanRemoving and installing Page 13
-23
.
12 -
Bracket
For Generator, power steering pump and
viscous fan Removing and installing Page 13
-28
.
13 -
23 Nm
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Page 12 of 47
13-12
Repair Manual, Suspension, Wheels, Steering,
Repair Group 48
15 -
45 Nm
16 -
Support
For intake manifold
17 -
20 Nm
18 -
52 Nm Apply D 000 600 when installingBolts have different lengths. For positions
and tightening sequence Page 13
-33
19 -
23 Nm
20 -
Power steering pump
Removing and installing:
21 -
23 Nm
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Page 13 of 47
13-13
22 -
Pulley
For power steering pumpInstallation position: Open side faces to
front of vehicle
23 -
23 Nm
24 -
Ribbed bolt - 28 Nm
25 -
Viscous coupling Removing and installing Page 13
-21
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Page 28 of 47
13-28
Bracket for Generator, power steering
pump and viscous fan, removing and
installing
Removing
- Observe or obtain radio anti-theft code on
vehicles with coded radio.
- Disconnect Ground strap at battery with ignition
switched off.
- Remove cover from power steering fluid
reservoir.
- Mark connectors -1 to 5- and remove from bracket.
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Page 31 of 47
13-31
- Remove tensioner for ribbed belt from
bracket.
- Remove pulley from power steering pump.
- Unbolt power steering pump, move clear to one
side and tie in place. Do not open hydraulic
connections.
- Remove intake pipe support -arrows-.
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Page 32 of 47
13-32
- Unbolt bracket for Generator, steering pump and viscous fan -bolts 1 to
6-.
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Page 34 of 47
13-34
- Actuate all window switches again for at least
one second in the "close" direction to activate
the automatic open/close function.
- Set clock to correct time.
Tightening torques
Component
Nm
Bracket for Generator, power steering
pump and viscous fan to cylinder block
52
1)
Support for intake manifold
to intake manifold 20
to bracket 20
Power steering pump to bracket 23
Pulley to coolant pump 23
Generator at bracket
M8 23
M10 46
Ribbed belt tensioner to bracket
23
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