Page 25 of 74
17-25
      
Installing  
      Install in the opposite order to removing. When 
installing, note the following points:   
     
- Install lock carrier
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
     
-  Fill with coolant   Page 19
-19
 .
     
Component  
  
Nm  
Bolts   M6   10  
Bolts   M8   20  
Toothed belt sprocket to camshaft   55  
Intake manifold to cylinder head   10  
Oil check valves   25  
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        Page 27 of 74
17-26
      
Lower section of oil pan, removing and 
installing
 
     
Special tools, testers and auxiliary items   
     
Drip tray VAG 1306 
    
 Repair Manual, Body Exterior, Repair Group 63
   
 Repair Manual, Body Exterior, Repair Group 50    -  Remove noise insulation panel -arrows-.
- Remove bumper.
-  Move lock carrier to service position.-  Remove ribbed belt   Page 13
-1 .
    
-  Unbolt air conditioner lines from pan -arrow-.
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        Page 30 of 74
17-29
      
-  Fill engine with oil.
     
       Repair Manual, Maintenance
   
     
-  Install lock carrier in normal position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper. 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
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        Page 31 of 74
17-30
      
Chain tensioner for oil pump, checking
 
      The chain tensioner incorporates a leaf spring. 
To check the spring tension, the lower section of 
the oil pan must be removed.   
     
- Remove bumper
     
       Repair Manual, Body Exterior, Repair Group 
63
   
     
-  Move lock carrier to service position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
-  Remove ribbed belt   Page 13
-1 .
     
-  Remove lower section of oil pan   Page 17
-
26
 
    
If no spring tension can be felt and the chain is not being tensioned, this 
means the chain tensioner is malfunctioning and must be replaced.   -  Insert a screwdriver between chain and chain tensioner and press 
screwdriver against chain tensioner. 
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        Page 33 of 74
17-31
      
Installing  
      Install in the opposite order to removing. When 
installing, note the following points:   
     
-  Fill up engine oil.
     
       Repair Manual, Maintenance
   
     
-  Install lock carrier in normal position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper. 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
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        Page 35 of 74
17-33
      
-  Unbolt dipstick guide tube at front of cylinder 
head (right side), and pull out of oil pan from the 
top. 
    
 Repair Manual, Body Exterior, Repair Group 63
   
 Repair Manual, Body Exterior, Repair Group 50   
WARNING! 
Hot steam can escape from the expansion tank when the filler cap is 
opened. Cover the filler cap with a cloth and remove it carefully.  -  Remove noise insulation panel -arrows-.
- Remove bumper.
-  Move lock carrier to service position.-  Remove cap on coolant expansion tank. 
-  Place drip tray VAG 1306 below engine.
    
-  Turn drain screw -arrow- on radiator anti-clockwise, if necessary install 
drain hose to connection. 
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        Page 40 of 74
17-38
 
    
-  Remove hex socket head bolt -1- and securing nut -2-. Tightening 
torque: 45 Nm 
-  Loosen bolt -3-. Tightening torque: 22 Nm.
-  Take out alternator -4- from below.
    
1 - Remove air line -1-. 
2 - Mounting for oil line and air conditioner lines
3 - Mounting on cylinder block
4 - Release hose clamp 
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        Page 44 of 74
17-42
      
Installing:  
      Install in the opposite order to removing. When 
installing, note the following points:   
     
-  Clean sealing surfaces; ensure that they are free 
of oil and grease. 
     
WARNING! 
     
Wear protective goggles. 
    
Note:  
The oil pan must be installed within 5 minutes after applying silicone 
sealant D 454 300 A2.   -  Remove any residues of sealant on oil pan and engine block using 
plastic brush attachment, or similar. 
    
-  Cut off nozzle of tube at front marking (diameter of nozzle approx. 3 
mm). 
 
Thickness of sealant bead: 2 ... 3 mm
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