Page 1 of 24
20-1
 
     
Fuel supply system 
components, removing and 
installing 
     
WARNING! 
     
Always be sure to comply with applicable 
safety precautions when working on the fuel 
system  page 20
-3 . 
      Pay attention to rules of cleanliness   page 20
-
2 .  
      Adjusting accelerator pedal cable   page 20
-
15
 .  
     
Notes:  
     
Hose connections are secured with clamp-type, 
screw-type, spring-type clamps. 
     Always replace clamp-type with spring-type or 
screw-type clamps. 
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.20.1 
         
        
        
     
        
        Page 13 of 24
20-8
      
Front-wheel-drive vehicles 
    
-  Turn hose -7- and wiring harness -5- into position as shown at upper 
left of illustration; when installing flange, turn in direction of arrow as 
shown at upper right of illustration. 
-  Compress clamp -3- with pliers, VAG 1275.
1 - Reservoir housing
2 - Flange
3 - Clamp
4 - Securing bolt
5 - Wiring
6 - Cable strap
7 - Hose
-  Install reservoir housing with flange into fuel tank.
Wiring for fuel level sensor must be routed between return line and 
fuel tank housing. 
    
-  Turn flange to left until arrows (FRONT) are aligned.
Pa
ge 13 of 24 Fuel su
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ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.20.1 
         
        
        
     
        
        Page 14 of 24
20-9
      
All wheel-drive-vehicles 
    
-  Turn hose -7- and wiring harness -5- into position as shown in upper 
left of illustration; when installing flange, turn in direction of arrow as 
shown at upper right of illustration. 
-  Compress clamp -3- with pliers VAG 1275.
1 - Reservoir housing
2 - Flange
3 - Clamp
4 - Securing bolt
5 - Wiring
6 - Cable strap
7 - Hose
-  Install reservoir housing with flange into fuel tank.
Wiring for fuel level sensor must be routed between fuel transfer 
pump line and fuel tank housing. 
    
-  Turn flange to left until arrows (QUATTRO) are aligned.
Pa
ge 14 of 24 Fuel su
pp
ly system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.20.1 
         
        
        
     
        
        Page 20 of 24
20-13
 
  
Accelerator pedal cable and linkage, 
servicing
 
1 - 
Cable attachment 
2 - 
10 Nm (7ft lb) 
3 - 
Cable installation direction 
Arrow
4 - 
Cam Adjusting  page 20
-15
5 - 
Cable securing clip 
Pa
ge 20 of 24 Fuel su
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ly system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.20.1 
         
        
        
     
        
        Page 24 of 24
20-16
      
-  Insert securing clip for cable sleeve.
     
-  Release accelerator pedal.
     
Note:  
     After adjusting the cable, check idle speed and 
check the wide open throttle stop at the throttle 
valve. 
Pa
ge 24 of 24 Fuel su
pp
ly system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.20.1