65
E7 E6
21
7521
12 1E4
1E2
1G10
1G3
1G8 4
103
2
7
9 AM2 AM1ACC
IG1
ST1
IG2
ST2
EB IG 5
5 11M1
1C10 W
W
W
W±R
W±B
B±R
WB±R
B±R
WW
W
WW±B W
W
P±L
B±Y
B±O B±W
W
W±B
W±B
15A STOP
7. 5A SRS
15A TAIL
TAILLIGHT
RE LA Y
POWER MAIN
RELAY
DEFOGGER
RE LA Y
15A CIG/RADIO
15A ECU±IG
20A WIPER
10A GAUGE
7. 5A TURN
15A HEAD(
LW R±RH)
15A HEAD(
LWR±LH)
7. 5A DRL B±R
TO STARTER
3412 53
12
53
53
W±B
IGNITION SW I12
7 5R±W
R
W±R 1A7
EB11TO DOOR LOCK
CONTROL RELAY
10A MIR HTR
7. 5A IGN
10A STARTER
54 B±R
IP1172130A POWER
1240A DEFOG
E10 : 1MZ±FE
E20 : 5S±FE
66
POWER SOURCE
TAILLIGHT RELAY5±3 : CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
CLOSED WITH ENGINE RUNNING AND PARKING BRAKE LEVER RELEASED (CANADA)
ENGINE MAIN RELAY4±5 : CLOSED WITH IGNITION SW AT ON OR ST POSITIONHEADLIGHT RELAY2±1 : CLOSED WITH LIGHT CONTROL SW AT HEAD POSITION OR DIMMER SW AT FLASH POSITION
CLOSED WITH ENGINE RUNNING AND PARKING BRAKE LEVER RELEASED (CANADA)
I12
IGNITION SW 4±3 : CLOSED WITH IGNITION KEY AT ACC OR ON POSITION
10±9, 4±2 : CLOSED WITH IGNITION KEY AT ON OR ST POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
F10A28F17E28 (1MZ±FE), 30 (5S±FE)I 233F10B30F18D28 (1MZ±FE), 30 (5S±FE)
F16C28 (1MZ±FE), 30 (5S±FE)G 128 (1MZ±FE), 30 (5S±FE)
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
125R/B NO. 4 (LEFT KICK PANEL)
425R/B NO. 4 (RIGHT KICK PANEL)
526R/B NO. 5 (ENGINE COMPARTMENT LEFT)
727R/B NO. 7 (NEAR THE BATTERY)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A
1C
1E20COWL WIRE AND J/B NO. 1 (INSTRUMENT PANEL LEFT)
1G
20COWL WIRE AND J/B NO. 1 (INSTRUMENT PANEL LEFT)
1M
2B22ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2C22ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2E22ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2F22COWL WIRE AND J/B NO 2 (ENGINE COMPARTMENT LEFT)2G22COWL WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2H22ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
3A24COWL WIRE AND J/B NO 3 (BEHIND COMBINATION METER)3C24COWL WIRE AND J/B NO. 3 (BEHIND COMBINATION METER)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
EB138 (1MZ±FE)ENGINE ROOM MAIN WIRE AND RELAY WIREEB140 (5S±FE)ENGINE ROOM MAIN WIRE AND RELAY WIRE
EC138 (1MZ±FE)ENGINE WIRE AND ENGINE ROOM MAIN WIREEC140 (5S±FE)ENGINE WIRE AND ENGINE ROOM MAIN WIRE
EF138 (1MZ±FE)EF140 (5S±FE)ENGINE WIRE AND COWL WIREIP144
ENGINE WIRE AND COWL WIRE
IP344
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EB38 (1MZ±FE)FRONT LEFT FENDEREB40 (5S±FE)FRONT LEFT FENDER
IG42INSTRUMENT PANEL BRACE LH
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
E638 (1MZ±FE)E1438 (1MZ±FE)E 640 (5S±FE)ENGINE ROOM MAIN WIREE15ENGINE WIRE
E738 (1MZ±FE)ENGINE ROOM MAIN WIREE2040 (5S±FE)ENGINE WIRE
E 740 (5S±FE)E23
40 (5S FE)
E1038 (1MZ±FE)ENGINE WIREI 244COWL WIRE
SERVICE HINTS
76
CHARGING
A
IG L S B
IC RE GULATOR2C 6
B 2B1B3 8
E9
E
IP3 10 IP 3 2GE 64)
A 1 7. 5A
ALT±S
R±LY
W
R±L
YB±O
W B
W
W
GENERATOR
(
ALTERNATOR)
BATTERY FL MAIN
2. 0L
100A ALT
CHARGE WARNING LIGHT
[COMB. METER]
JUNCTION
CONNECTOR
Y
J1
G1 , G2
C9
B FUSE BOX
FROM DAYTIME RUNNING
LIGHT RELAY(
MAIN)
Y E
(
CANADA)
R±L R±L
TO BA CK± UP SW(
M/T)
TO PARK/NEUTRAL POSITION
SW(
NEUTRAL START SW)(
A/T)
TO VEHICLE SPEED SENSOR
(
SPEED SENSOR) B 1A 1
C 1(
1MZ±FE)
(
5S±FE)
B F10 , F10AC,F16
I18
1D 61D37. 5A
IGN 10A
GAUGE
FROM POWER SOURCE SYSTEM(
SEE PA
83
AB
A
EC 1 C 5
TE 1D 11
TE2
B 14KNKL
B 16G22+
B 5NE +
EE1 4EE12
1 1
BR
B
B±O
L±B
BR GR±B
WB
B±W
R R B±W
3 1 12 19
8FP +B IG±
SG
TE 2 TE 1 DATA LINK CONNECTOR
1(
CHECK CONNECTOR) D1
V5
CRANKSHAFT POSITION
SENSOR C18KNOCK SENSOR 2 K2
CAMSHAFT POSITION
SENSOR C17
C 3
G±R
6B 3
G±R
A
W
(
SHIELDED) (
SHIELDED)
D 12FROM POWER SOURCE SYSTEM(
SEE PAGE 64)
C CIP3 2
IP2 11 IP2141
23
4 512 SP1G±B
GLGP
R±LR±L
R±L
VEHICLE SPEED
SENSOR
(
SPEED SENSOR)
B
MALFUNCTION INDICATOR LAMP
(
CHECK ENGINE WARNING LIGHT)
[COMB. METER] C9 , C10
SPEED
JUNCTION
CONNECTOR J2 COMBINATION
METER C8
D
E NG INE CO NTROL MODULE(
ENGINE AND ELECTRONIC
CONTROLLED TRANSMISSION ECU) E7 , E8 ,E9 ,E10C
E142 1
NOISE FILTER
(
FOR IGNITION
SYSTEM) W±B
W±B B±O
W±B
N1
V±Y
ED B±OR±L
R±L B
I23
D 28
SDL DA TA LINK
CO NNE CTOR 3 D24 FROM POWER
SO TEM
(
S)
.5A
OBD
DA TA LINK
CO NNE CTO R
2(
TDCL) D3
IP3 16 IP1 1
22I18 I18B 6NE±
C E1
I18 IM12
J1
J UNCTION CO NNE CTO R
IE JUNCTION
CONNECTOR J7
L
G
BR
V±Y L
G
V±Y
BR BR W±B
W±B
BR
BR
BR BR BR BR
G (
SHIELDED)
(
SHIELDED)
(
SHIELDED)
(
SHIELDED)
A
A
A
AA
A
A
A
A
A
A
BR
BR
BR
BR
BR
W±B BR
BR
BRBR
(
SHIELDED)
(
SHIELDED) BR BR
BR
BR BR W±B
F F
24 15
2 45
G± WBR W±B
L±B
B±O
BR
BR
BR
BR BB G±W
W3
E1
OX1
SDL
16W±BE1
CG
OX2
BATT(
SHIELDED)
(
SHIELDED) BR
(
SHIELDED)
(
SHIELDED)
(
SHIELDED)
(
SHIELDED)
16 B 17G22±IP1 19
G±R
10A
GAUGE
1B 616
R± L
D
3D 3
3D 12
3D 183D 7
3D 3
3D 22
3D 10
1M5
1C8
URCE SYS
EE PAGE 64
7
88
ENGINE CONTROL (5S±FE)
THIS SYSTEM UTILIZES AN ENGINE CONTROL MODULE (ENGINE ECU (M/T), ENGINE AND ELECTRONIC CONTROLLED
TRANSMISSION ECU (A/T)) AND MAINTAINS OVERALL CONTROL OF THE ENGINE, TRANSMISSION AND SO ON. AN OUTLINE OF THE
ENGINE CONTROL IS EXPLAINED HERE.
1. INPUT SIGNALS
(1) ENGINE COOLANT TEMP. (WATER TEMP.) SIGNAL SYSTEM
THE ENGINE COOLANT TEMP. SENSOR (EFI WATER TEMP. SENSOR) DETECTS THE ENGINE COOLANT TEMP. AND HAS A
BUILT±IN THERMISTOR WITH A RESISTANCE WHICH VARIES ACCORDING TO THE ENGINE COOLANT TEMP. (WATER TEMP.)
THUS THE ENGINE COOLANT TEMP. (WATER TEMP.) IS INPUT IN THE FORM OF A CONTROL SIGNAL TO TERMINAL THW OF
THE ENGINE CONTROL MODULE (ECU).
(2) INTAKE AIR TEMP. SIGNAL SYSTEM
THE INTAKE AIR TEMP. SENSOR (IN±AIR TEMP. SENSOR) IS DETECTS THE INTAKE AIR TEMP., WHICH IS INPUT AS A
CONTROL SIGNAL TO TERMINAL THA OF THE ENGINE CONTROL MODULE (ECU).
(3) OXYGEN SENSOR SIGNAL SYSTEM
THE OXYGEN DENSITY IN THE EXHAUST GASES IS DETECTED AND INPUT AS A CONTROL SIGNAL TO TERMINAL OX1 AND
OX2 OF THE ENGINE CONTROL MODULE (ECU).
(4) RPM SIGNAL SYSTEM
CRANKSHAFT POSITION AND ENGINE RPM ARE DETECTED BY THE PICK±UP COIL INSTALLED INSIDE THE DISTRIBUTOR.
CRANKSHAFT POSITION IS INPUT AS A CONTROL SIGNAL TO TERMINALS G+ AND G2 (CALIFORNIA), OF THE ENGINE
CONTROL MODULE (ECU), AND RPM IS INPUT TO TERMINAL NE+.
(5) THROTTLE SIGNAL SYSTEM
THE THROTTLE POSITION SENSOR DETECTS THE THROTTLE VALVE OPENING ANGLE, WHICH IS INPUT AS A CONTROL
SIGNAL TO TERMINAL VTA OF THE ENGINE CONTROL MODULE (ECU), OR WHEN THE VALVE IS FULLY CLOSED, TO
TERMINAL IDL
(6) VEHICLE SPEED SIGNAL SYSTEM
THE VEHICLE SPEED SENSOR (SPEED SENSOR), INSTALLED INSIDE THE COMBINATION METER, DETECTS THE VEHICLE
SPEED AND INPUTS A CONTROL SIGNAL TO TERMINAL SPD OF THE ENGINE CONTROL MODULE (ECU).
(7) PARK/NEUTRAL POSITION SW (NEUTRAL START SW) SIGNAL SYSTEM (A/T)
THE PARK/NEUTRAL POSITION SW (NEUTRAL START SW) DETECTS WHETHER THE SHIFT POSITION ARE IN NEUTRAL AND
PARKING OR NOT, AND INPUTS A CONTROL SIGNAL TO TERMINAL NSW OF THE ENGINE CONTROL MODULE (ECU).
(8) A/C SW SIGNAL SYSTEM
THE A/C AMPLIFIER INPUTS THE A/C OPERATIONS TO TARMINAL ACA OF THE ENGINE CONTROL MODULE (ECU) AS A
CONTROL SIGNAL.
(9) BATTERY SIGNAL CIRCUIT
VOLTAGE IS CONSTANTLY APPLIED TO TERMINAL BATT OF THE ENGINE CONTROL MODULE (ECU). WHEN THE IGNITION SW
TURNED ON, THE VOLTAGE FOR ENGINE CONTROL MODULE (ECU) START±UP POWER SUPPLY IS APPLIED TO TERMINALS
+B AND +B1 OF ENGINE CONTROL MODULE (ECU) VIA EFI MAIN RELAY. THE CURRENT FLOWING THROUGH THE IGN FUSE
FLOWS TO TERMINAL IGSW OF THE ENGINE CONTROL MODULE (ECU).
(10) INTAKE AIR VOLUME SIGNAL SYSTEM
INTAKE AIR VOLUME IS DETECTED BY THE MANIFOLD ABSOLUTE PRESSURE SENSOR (VACUUM SENSOR) (FOR MANIFOLD
PRESSURE) AND IS INPUT AS A CONTROL SIGNAL TO TERMINAL PIM OF THE ENGINE CONTROL MODULE (ECU).
(11) STA SIGNAL CIRCUIT
TO CONFIRM WHETHER THE ENGINE IS CRANKING, THE VOLTAGE APPLIED TO THE STARTER MOTOR DURING CRANKING IS
DETECTED AND THE SIGNAL IS INPUT INTO TERMINAL STA OF THE ENGINE CONTROL MODULE (ECU) AS A CONTROL
SIGNAL.
(12) ENGINE KNOCK SIGNAL CIRCUIT
ENGINE KNOCKING IS DETECTED BY KNOCK SENSOR AND THE SIGNAL IS INPUT INTO TERMINAL KNK AS A CONTROL
SIGNAL.
(13) ELECTRICAL LOAD SIGNAL SYSTEM
THE SIGNAL WHEN SYSTEMS SUCH AS THE REAR WINDOW DEFOGGER, HEADLIGHTS, ETC. WHICH CAUSE A HIGH
ELECTRICAL BURDEN ARE ON IS INPUT TO TERMINAL ELS AS A CONTROL SIGNAL.
SYSTEM OUTLINE
89
2. CONTROL SYSTEM
*MFI (MULTIPORT FUEL INJECTION (EFI)) SYSTEM
THE MFI (EFI) SYSTEM MONITORS THE ENGINE CONDITION THROUGH THE SIGNALS INPUT FROM EACH SENSOR (INPUT
SIGNALS FROM (1) TO (13) ETC.) TO THE ENGINE CONTROL MODULE (ECU). THE BEST FUEL INJECTION VOLUME IS DECIDED
BASED ON THIS DATA AND THE PROGRAM MEMORIZED BY THE ENGINE CONTROL MODULE (ECU), AND THE CONTROL SIGNAL
IS OUTPUT TO TERMINALS #10, #20, #30 AND #40 (CALIFORNIA), TERMINALS #10 AND #20 (EX. CALIFORNIA) OF THE ENGINE
CONTROL MODULE (ECU) TO OPERATE THE INJECTOR. (INJECT THE FUEL). THE MFI (EFI) SYSTEM PRODUCES CONTROL OF
FUEL INJECTION OPERATION BY THE ENGINE CONTROL MODULE (ECU) IN RESPONSE TO THE DRIVING CONDITIONS.
*ESA (ELECTRONIC SPARK ADVANCE) SYSTEM
THE ESA SYSTEM MONITORS THE ENGINE CONDITION THROUGH THE SIGNALS INPUT TO THE ENGINE CONTROL MODULE (ECU)
FROM EACH SENSOR (INPUT SIGNALS FROM (1), (2), (4) TO (12) ETC.) THE BEST IGNITION TIMING IS DETECTED ACCORDING TO
THIS DATA AND THE MEMORIZED DATA IN THE ENGINE CONTROL MODULE (ECU) AND THE CONTROL SIGNAL IS OUTPUT TO
TERMINAL IGT. THIS SIGNAL CONTROLS THE IGNITER TO PROVIDE THE BEST IGNITION TIMING FOR THE DRIVING CONDITIONS.
*IAC (IDLE AIR CONTROL (ISC)) SYSTEM
THE IAC (ISC) SYSTEM (ROTARY SOLENOID TYPE) INCREASES THE RPM AND PROVIDES IDLING STABILITY FOR FAST IDLE±UP
WHEN THE ENGINE IS COLD AND WHEN THE IDLE SPEED HAS DROPPED DUE TO ELECTRICAL LOAD, ETC. THE ENGINE
CONTROL MODULE (ECU) EVALUATES THE SIGNALS FROM EACH SENSOR (INPUT SIGNALS (1), (4) TO (8), (13) ETC.), OUTPUTS
CURRENT TO TERMINALS ISCO AND ISCC, AND CONTROLS THE IDLE AIR CONTROL VALVE (ISC VALVE).
*FUEL PUMP CONTROL SYSTEM
THE ENGINE CONTROL MODULE (ECU) OPERATION OUTPUTS TO TERMINAL FC AND CONTROLS THE CIRCUIT OPENING RELAY
AND THUS CONTROLS THE FUEL PUMP DRIVE SPEED IN RESPONSE TO CONDITIONS.
*A/C IDLE±UP SYSTEM
IN ORDER TO PREVENT THE ENGINE IDLING SPEED FROM DROPPING WHEN THE A/C IS OPERATING, THE A/C IDLE±UP SYSTEM
CONTROLS THE VSV (FOR A/C IDLE±UP) TO INCREASE THE ENGINE IDLING SPEED AND KEEP IT STABLE.
*EGR CONTROL SYSTEM
THE EGR CUT CONTROL SYSTEM CONTROLS THE VSV (FOR EGR) BY EVALUATING THE SIGNALS FROM EACH SENSOR INPUT TO
THE ENGINE CONTROL MODULE (ECU) (INPUT SIGNALS (1), (5), (6), (9) ETC.) AND BY SENDING OUTPUT TO TERMINAL THG OF
THE ENGINE CONTROL MODULE (ECU).
*A/C CUT CONTROL SYSTEM
WHEN THE VEHICLE SUDDENLY ACCELERATES FROM LOW ENGINE SPEED, THIS SYSTEM CUTS OFF AIR CONDITIONING
OPERATION FOR A FIXED PERIOD OF TIME IN RESPONSE TO THE VEHICLE SPEED AND THROTTLE VALVE OPENING ANGLE IN
ORDER TO MAINTAIN ACCELERATION PERFORMANCE.
THE ENGINE CONTROL MODULE (ECU) RECEIVES INPUT SIGNALS ((5), (6) ETC.), AND OUTPUTS SIGNALS TO TERMINAL ACT.
3. DIAGNOSIS SYSTEM
WITH THE DIAGNOSIS SYSTEM, WHEN THERE IS A MALFUNCTIONING IN THE ENGINE CONTROL MODULE (ECU) SIGNAL SYSTEM,
THE MALFUNCTION SYSTEM IS RECORDED IN THE MEMORY. THE MALFUNCTIONING SYSTEM CAN THEN BE FOUND BY READING
THE DISPLAY (CODE) OF THE MALFUNCTION INDICATOR LAMP (CHECK ENGINE WARNING LIGHT).
4. FAIL±SAFE SYSTEM
WHEN A MALFUNCTION OCCURS IN ANY SYSTEM, IF THERE IS A POSSIBILITY OF ENGINE TROUBLE BEING CAUSED BY
CONTINUED CONTROL BASED ON THE SIGNALS FROM THAT SYSTEM, THE FAIL±SAFE SYSTEM EITHER CONTROLS THE SYSTEM
BY USING DATA (STANDARD VALUES) RECORDED IN THE ENGINE CONTROL MODULE (ECU) MEMORY OR ELSE STOPS THE
ENGINE.
92
ENGINE CONTROL (5S±FE A/T AND CALIFORNIA M/T)
CB
A
321
C
1 78
C
A 6
B 3
A 21 A10 C13 C26 B13A 5
EDI13G±R R±L R±L
G±R
G±R
Y±G G±WBR LG±B
B±Y
W W±B W±B
W±R
B±O
B±O
B
G±R B±O B±O W±R
R±W G±WY±G G±R
E1 TE2 TE1
WW
DATA LINK CONNECTOR 2
(
TDCL) FROM CE SYSTEM
(
SEE P
JUNCTION
CONNECTOR
MALFUNCTION INDICATOR
LAMP(
CHECK E NG INE
WARNING LIGHT)
[COMB. METER]
ACT ACA E01 E02 KNKENGINE CONTROL MODULE(
ENGINE AND ELECTRONIC CONTROLLED TRANSMISSION ECU)(
A/T)
ACT ACA
KNOCK
SENSOR A/C AMPLIFIER A1 0K1 E7 ,E8 ,E10
A
C9 , C10
J1D3
B
(
SHIELDED)
(
SHIELDED)
E16
O2
OXYGEN SENSOR
(
SUB)
1E15BR
BR
5TT
BR±B IP3 11 IP314
A 9 23
4 1
512IP3 2
SPEED
LGP G±B
G V±Y V±Y
R±L
R±L
SP1COMBINATION
METER C8
VEHICLE
SPEED SENSOR
(
SPEED SENSOR) V5
B
BR I13
G±R
G±R(
*5)
(
*4)
R±L
BR BR
1 2BR 7
R±W
ENG
BR
R±L
I18
R±L TO PARK/NEUTRAL POSITION
SW(
NEUTRAL START SW)
TO GENERATOR(
ALTERNATOR)
R±L
G±R(
*5)(
*4)
(
*3)
B E11 , E12CA,E14
ENGINE CONTROL MODULE(
ENGINE ECU)(
M/T) G±R
(
*
4)
1B 6 10A
GAUGE
1D6
3D 73D19
3D 18
3D 22
3D 10
3D 3
3D 12
POWER SOUR
AGE 64)
100
ENGINE CONTROL (5S±FE M/T EX. CALIFORNIA)
AB A
321
C
1 78
C
A 6
B 3
C 6A13 A 26 B5C 8
1
ED
G±R G±R R±L R±L
G±R
G±WBR LG±B
B±Y
W W±B
W±B
W±R
B±O
B±O
G±RB±O B±O W±R
R±W G±WY±G E1 TE2 TE1
WW
DATA LINK CONNECTOR 2
(
TDCL) FROM POWER SOURCE SYST GE 64)
COMBINATION
METER
ACT ACA E01E02 KNKENGINE CONTROL MODULE(
ENGINE ECU)
ACT ACA
KNOCK
SENSOR A/C AMPLIFIER A1 0
K1 E11 , E12 , E14C C8D3
(
SHIELDED)
I18 I18 24
BR BR
(
SHIELDED) (
SHIELDED) (
SHIELDED) E1
AB
IP3 11 IP314
C 11IP3 2
4 231
512
P
LG
R±L
R±L G±B
G V±Y V±Y
MALFUNCTION
INDICATOR LAMP
(
CHECK ENGINE
WARNING LIGHT)
[COMB. METER] C9 ,C10B SPEED
METER V5
VEHICLE
SPEED SENSOR
(
SPEED SENSOR)
JUNCTION
CONNECTOR J1
SPD
BR
G±R
7
R±W
ENG
I18
BR BR E15
BR BRBR (
SHIELDED)G±R
BR I18
R±L
R±L
R±LTO BACK±UP LIGHT SW
TO GE NE RA TOR(
ALTERNATOR) B
I13I13 G±R
(
*2)
G±R
(
*1)
C 3
3D 3
3D 12
3D 22
3D 10
3D 18 3D73D19
1B 6 10A
GAUGE
1D6
EM(
SEE PA