Downloaded from www.Manualslib.com manuals search engine 54-6CHASSIS ELECTRICAL - Ignition Switch
IGNITION SWITCHSPECIAL
TOOL
ToolTool number and nameSupersessionApplication
MB990803
Steering wheel pullerGeneral service toolRemoval of steering wheel
IGNITION SWITCHREMOVAL AND INSTALLATION
40 Nm29 ft.lbs.6 Nm
6
Steering lock cylinder removalsteps
Ignition switch segment removalsteps
1. Air bag module (Refer to GROUP 52B
4Ab
- Air Bag Module and Clock Spring.)3. Knee protector
2. Steering wheel(Refer to GROUP 52A - Instrument
3. Knee protector
Panel.)
LRedE;)to GROUP 52A - Instrument:i:4. Column cover, lower
5. Column cover, upper
:::4. Column cover, lower6. Lap cooler duct and foot shower duct
5. Column cover, upper10. Key reminder switch segment
6. Lap cooler duct and foot shower duct11. Ignition switch segment
,A+ 7. Column switch and clock springassembly
NW
8. Ignition key illumination ring
9. Steering lock cylinder
TSB Revision
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Ignition Switch54-7REMOVAL SERVICE POINTS
+A, STEERING WHEEL REMOVAL
Remove the steering wheel by using the special tool.
Caution
Do not hammer on the steering wheel to remove it;
doing so may damage the collapsible mechanism.
Front of vehicles
219FO12:
+B,COLUMN COVER LOWER / COLUMN COVER
UPPER REMOVAL
After the screws have been removed, remove the covers,while making sure not to break the grippers.
+C, STEERING LOCK CYLINDER REMOVAL
(1) Insert the ignition key into the steering lock cylinderand place the key in the ACC position.
(2)Press the lock pin down with a Phillips head screwdriv-
er (small-size one) to remove the steering lock cylinder.INSTALLATION SERVICE POINT
.A+COLUMN SWITCH AND CLOCK SPRING
ASSEMBLY INSTALLATIONLine up the “NEUTRAL” mark of the clock spring with
the mating mark to center the clock spring.
CautionIf the clock spring is not centered, problems such
as intermediate failure of the steering wheel to turn,broken ribbon cable in the clock spring, or the like
could occur. As a result, they might hinder proper
operation of the SRS, resulting in serious injury.
iI
1 TSB RevisionI
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Column Switch
COLUMN SWITCH
SPECIFICATIONS
GENERAL SPECIFICATIONS
54-111
ItemsSpecifications
1 Lighting switchRated load A1 0.22 f 0.05IIII
1 Voltage drop V0.2 or less
I Turn-signal switch) Rated load A1 6.6kO.5III/I
Dimmer/passing switch
Voltage drop V
Rated load A
0.2 or less
High beam : 10.7 + 0.8IIII
1 Low beam : 9.8 f 0.7IIII
j Passing : 20.5 + 1.5IIII
/ Voltage drop V0.2 or less
NOTE
For the wiper and washer switch, refer to GROUP 51 - Windshield Wiper and Washer.SPECIAL TOOL
Steering wheel puller
1 TSB Revision
Downloaded from www.Manualslib.com manuals search engine 54-112CHASSIS ELECTRICAL - Column SwitchCOLUMN SWITCH
REMOVAL AND INSTALLATION
1
Removal steps
1. Air bag module (Refer to GROUP525Air Bag Module and ClockSpring.)+A, .A+ 2. Steering wheel3. Knee protector
4Bb
$F$i;)to GROUP 52A - Instrument
4. Column cover, lower
4B,5. Column cover, upper6. Lap cooler duct and foot shower duct7. Column switch, right (For lightingswitch, dimmer/passing switch andturn signal switch)8. Column switch, right (For wiper andwasher switch)
REMOVAL SERVICE POINTS
(A,STEERING WHEEL REMOVAL
Remove the steering wheel by the special tool.
Caution
Do not hammer on the steering wheel. Doing so may
damage the collapsible column mechanism.
1 TSB Revision
Downloaded from www.Manualslib.com manuals search engine L
L
CHASSIS ELECTRICAL - Column Switch54-113
Front of vehicles
219FOlZ:
Mating mark-! !kU19FOOE
-
16FO237
16FO1:900002398
+B,COLUMN COVER, LOWER / COLUMN COVER, UP-
PER REMOVAL
After the screws have been removed, remove the covers,while making sure not to break the grippers.
INSTALLATION SERVICE POINT
.A(STEERING WHEEL INSTALLATION
To center the clock spring, line up the “NEUTRAL” markof the clock spring with the mating mark.
CautionIf the clock spring’s mating mark is not properly
aligned, the steering wheel may not be completely
rotational during a turn, or the flat cable within the
clock spring may be severed, obstructing normal op-eration of the SRS and possibly leading to serious
injury to the vehicle’s driver.
INSPECTION
(1) Remove the knee protector and the column cover. (Refer
(2)
to GROUP 52A - Instrument Panel.)
Disconnect the column switch left connector (16 terminals)
and check the continuity between the terminals for each
switch.
LIGHTING SWITCH CHECK
Operate the switch and check the continuity between the termi-
nals.
TSB Revision
Downloaded from www.Manualslib.com manuals search engine 54-I 18CHASSIS ELECTRICAL - HornHORN SWITCH
REMOVAL AND INSTALLATION(UP TO 1993 MODELS)
~
Y16FO207Removal steps
1. Air bag module (Refer to GROUP 528
(FROM 1994 MODELS)
- Air Bag Module and Clock Spring.)2. Horn contact switch3. Horn contact plate and wire4. Horn switchThe
horn switch is not supplied
If it is faulty, replace the steeringby itself.wheel assembly.i-.
-L 16FOO61200002400
RELAY
INSPECTION
HORN RELAY CHECK
Connect battery to terminal 1 and check continuity between
terminals with terminal 3 grounded.
~1
THEFT-ALARM HORN RELAY CHECK
Connect battery to terminal 2 and check continuity between
terminals with terminal 4 grounded.TSB Revision
Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX0
OIL
Transmission, Replacement
eAWD>...........................................22-15- 1CFwD>............................................22-4-l
COOLER
Engine.............................................
11-36-lTransaxle..........................................23-62-lCOOLER HOSES, Transaxle..........................23-62-l
COOLER TUBES, Transaxle...........................23-62-lFILTER, Engine, Maintenance..........................00-48-l
LEVEL, Gear, Check
PRESSURE SWITCH, Power Steering, Check.........37A-13-l
SCREEN............................................11-23-lOPTICAL HORN LENS..............................54-106-11
P
PARK/NEUTRAL POSITION SWITCHAdjustment.........................................23-53-l
On-vehicle Inspection.........................13A-113,230-l
PARKING BRAKE......................................36-8-l
CABLE..............................................36-5-l
LEVER..............................................
36-5-lStroke Check........................................36-4-l
SWITCH, Check......................................36-4-l
POP-UP SWITCH...................................54-109-11
POSITION DETECTION SWITCH.....................338-19-l
POSITIVE CRANKCASE VENTILATION
SYSTEM, Inspection..................................
17-56-l
VALVE..............................................17-56-l
POWER STEERING
Stationary Steering Effort Check.......................37A-9-lFLUID............................................37A-10-I
GEAR BOX........................................37A-18-l
HOSES...........................................37A-33-l
OIL PRESSURE SWITCH, Check....................37A-13-l
OIL PUMP........................................37A-29-l
Pressure Test.....................................37A-12-l
PRESSURE SWITCH
On-vehicle Inspection.........................13A-121,235-l
POWER WINDOW....................................42-44-l
PROPELLER SHAFT...................................25-3-l
PROPORTIONING VALVE, Function Test.................35-65-l
PURGE CONTROL
SYSTEM, Check
PURGE PORT VACUUM, Check........................17-63-l
R
RADIATOR............................................14-5-l
CAP, Pressure Test....................................14-4-l
RADIO.............................................54-186-11
ANTI-THEFT SYSTEM..............................54-156-11
RADIO REMOTE-CONTROL.........................64-l 86-k
REAR OIL PUMP, 4WS...............................378-11-l
DISCHARGE FLOW VOLUME, Check..................378-5-l
REAR WINDOW DEFOGGER........................54-192-11
SWITCH..........................................54-203-11
REFRIGERANT
Leak Repair Procedure..............................55-28-lLINE
RIGHT MEMBER.......................................32-8-l
S
SEATFront
...........................................
52A-17-lRear . ............................................52A-25-lSEAT BELT.........................................52A-26-ISELECTOR LEVER...................................23-59-l
Operation Check....................................
23-51-lSENSORBarometric Pressure..............................Refer to B
Brake Fluid Level, Check.............................35-64-l
Camshaft Position................................Refer to C
Crankshaft Position...............................Refer to CEGR Temperature................................Refer to E
Engine Coolant Temperature.......................Refer to EFrontlmpact......................................528-68-IGcACTlVE EC%
..................................338-l 8-l
Heated Oxygen..................................Refer to H
Induction Control Valve Position.....................
Refer to IIntake Air Temperature.............................Refer to I
Knock..........................................RefertoKSteering Angular Velocity...........................338-l 8-l
Throttle Position..................................
Refer to T
Vehicle Speed...................................Refer to V
Volume Air Flow..................................Refer to VWheelSpeed....................................Referto WSHIFT LEVER
SHIFT LOCK MECHANISM, Check......................23-52-lSHOCK ABSORBER
Evaporative Emission Purge.......................
Refer to EFuel Pressure...................................Refer to F
Turbocharger Waste Gate.........................Refer to TSPARK PLUGMaintenance.......................................00-46-I
CABLE............................................
16-36-11SPEAKER..........................................54-187-11SPEEDOMETER CABLEReplacement
SPEED SENSOR, Wheel, Output Voltage Measurement....35-75-lSRSMaintenance.......................................00-53-IDIAGNOSIS UNIT (SDU)............................528-71-ISTABILIZER BARFront Suspension.................................33A-12-l
Rear Suspension
Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX5
STARTER MOTOR...................................16-23-11STARTING SYSTEM.................................16-19-11
STEERINGAngle Check.........................................37A-6-l
ANGULAR VELOCITY SENSOR.....................338-18-l
GEAR BOX, Power.................................37A-18-l
LINKAGE SEALS, Maintenance........................00-52-I
SHAFT...........................................37A-14-I
STEERING WHEEL.................................37A-14-l
Centering..........................................37A-7-l
Free Play Check
....................................37A-6-l
Return to Center Check..............................37A-9-lSTOP LIGHTHigh Mounted....................................54-107-11SWITCH..........................................338-19-ISTRUT..............................................33A-7-lSUN ROOF...........................................42-56-l
SUSPENSION
RearcAWD>...........................................34-26-l
Fog Light.........................................54-l 09-11Hazard..........................................54-110-11Horn.............................................54-118-11Ignition............................................54-6-11Ignition-lG........................................Refer to I
i
Ignition-ST.......................................Refer to IMuffler Mode Changeover.........................Refer to MParking Brake, Check.................................36-4-lPark/Neutral Position
Power Steering..................................Refer to PRear Window Defogger............................54-203-11Stop Light........................................338-l 9-lT
TAPE PLAYER
ANTI-THEFT SYSTEM..........................THEFT-ALARM SYSTEM.........................THERMOSTAT..................................THROTTLE BODY..............................THROTTLE BODY (Throttle Valve Area), Cleaning...THROTTLE POSITION SENSOR..................Adjustment...................................On-vehicle Inspection..........................TIE ROD END BALL JOINT.......................TIMING BELT...................................Maintenance.................................TIRE..........................................
TRAILING ARMcAWD>......................................
i:
.54-156-11.54-205-11. . . . .14-9-I13A-288-f13A-57-l338-l 9-l13A-57-l13A-98,221 -I. .37A-6-I. . . . .11-31-I. . . . .00-46-I. . . . . .31-4-l
34-32-l. .
34-11-I
.23-64-l22-19, 23-l
. . . . . .22-9-l.00-49-I. .
00-48-l
.23-55-l
OIL COOLER HOSES...............OIL COOLER TUBES................OIL SEAL
FLUID.............................
OILReplacement
TRIM...............................Door..............................TURBOCHARGER
U
UPPER ARM
.............................34-9-l
................22-17-l.................22-6-l.................32-5-l................23-62-l................23-62-l................23-62-l................22-16-l................22-22-l
. . . . . . . . . . . . . . .23-47-l
................22-15-l.................22-4-l...............52A-11-I................42-42-l
................15-20-I................15-23-l.................15-8-l.................15-6-l
.................15-8-l.........13A-169,271-l
V
VACUUM TANK
VAPOR LINE.........................................13F-8-I
VARIABLE INDUCTION CONTROL
MOTOR (DC Motor)...........................13A-174,276-l
SYSTEM, Check......................................15-5-lVEHICLE SPEED SENSORECS.............................................338-l 8-l
On-vehicle Inspection................13A-117, 119,231,233-lVENTILATION........................................55-3-l
SYSTEM, Positive Crankcase..........................17-56-lVALVE, Positive Crankcase............................17-56-lVENTILATORS (Air Inlet and Air Outlet)..................55-52-l
(Instrument Panel)...................................55-50-IVOLUME AIR FLOW SENSOR
Engine and Emission Control.........................17-65-lOn-vehicle Inspection..........................13A-85,212-l
W
..........................................
WASHERRear . . . . . . . . . .
Windshield . . . . . .
WATERPROOF FILM, DoorWATER PUMP . . . . .
WEATHERSTRIP, Drip LineWHEEL . . . .
ALIGNMENT
. . .51-28-I.51-25-l. . .42-42-l. . 14-11-l
. . . . .42-63-l. . .31-4-lFront .
.._.............................Rear
BEARING
. . . . .33A-6-l
. . . . .34-25-l. . . . . .34-5-lAdjustment . . . . . . . . . .. .
.33A-6-t
End Play Check
cFWD>. . . . . . . .27-3-L 34-6-lWHEEL SPEED SENSOR