1994 MITSUBISHI 3000GT Ignition

Downloaded from www.Manualslib.com manuals search engine 16-8ENGINE ELECTRICAL - Charging System
This test determines whether the generator outputs
normal current.(1) Before the test, always be sure to check the
following.l Generator installation
l
Battery (Refer to GROUP 54 - Battery.)
NOTE
The battery to be used should be slightly dis-charged. The load in a fully-charged battery
will be insufficient and the test may not be able
to be carried out correctly.l Generator drive belt tension (Refer to
GROUP 11- On-vehicle Service.)l Fusible link
l Abnormal noise from the generator while
the engine is running(2) Turn the ignition switch to the OFF position.
(3) Disconnect the negative battery cable.
(4) Disconnect the generator output wire from the
generator
“B” terminal and connect a DC testammeter with a range of O-100 A in series
between the “B” terminal and the disconnected
output wire. (Connect the
(+) lead of the amme-ter to the
“B” terminal, and then connect the(-) lead of the ammeter to the disconnected
output wire.)
Caution
Never use clips but tighten bolts and nutsto connect the line.
Otherwise loose
connections (e.g. using clips) will lead to
a serious accident because of high current.
NOTE
A clamp-type ammeter which enables measure-
ments to be taken without disconnecting the
generator output wire is recommended.(5) Connect a voltmeter with a range of 0
- 20
V between the generator “B” terminal and the
ground. (Connect the
(+) lead of the voltmeterto the “B” terminal, and then connect the (-)
lead of the voltmeter to the ground.)
(6) Connect a tachometer. (For the procedure forconnecting the tachometer, refer to GROUP
11 - On-vehicle Service.)
(7) Connect the negative battery cable.
(8) Leave the hood open.(9) Check to be sure that the reading on the
voltmeter is equal to the battery voltage.
NOTE
If the voltage is 0 V, the cause is probably an
open circuit in the wire or fusible link between
the generator “B” terminal and the battery
(+)
terminal.
(1O)After turning the light switch on and turning on
the headlights, start the engine.
(1l)lmmediately after setting the headlights to high
beam and turning the heater blower switch to
the high revolution position, increase the enginespeed to 2,500
r/min and read the maximum
current output value displayed on the ammeter.
Limit value: 70% of nominal current output
NOTEl
For the nominal current output, refer to the
Generator Specifications.l
Because the current from the battery will
soon drop after the engine is started, the
above step should be carried out as quickly
as possible in order to obtain the maximum
current output value.l The current output value will depend on
the electrical load and the temperature of
the generator body.l
If the electrical load is small while testing,the specified level of current may not be
output even though the generator is normal.
In such cases, increase the electrical load
by leaving the headlights turned on for sometime to discharge the battery or by using
the lighting system in another vehicle, and
then test again.l
The specified level of current also may not
be output if the temperature of the generator
body or the ambient temperature is too high.
In such cases, cool the generator and then
test again.
(12)The reading on the ammeter should be above
the limit value. If the reading is below the limit
value and the generator output wire is normal,
remove the generator from the engine and check
the generator.(13)Run the engine at idle speed after the test.
(14)Turn the ignition switch to the OFF position.
(15)Disconnect the negative battery cable.
(16)Disconnect the ammeter, voltmeter and
tachometer.(17)Connect the generator output wire to the
generator “B” terminal.
(18)Connect the negative battery cable.
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Charging Svstem16-9REGULATED VOLTAGE TEST
\:
b
Ignitionswitch (IGl)Generator
This test determines whether the voltage regulator
is correctly controlling the generator output voltage.
(1) Always be sure to check the following before
the test.l Generator installation
lCheck to be sure that the battery installedin the vehicle is fully charged. (Refer to
GROUP 54 - Battery.)l Generator drive belt tension (Refer to
GROUP 00 - Maintenance Service.)l Fusible link
l Abnormal noise from the generator while
the engine is running(2) Turn the ignition switch to the OFF position.
(3) Disconnect the negative battery cable.
(4) Connect a digital-type voltmeter between the
generator “S” terminal and the ground. (Connect
the
(+) lead of the voltmeter to the “s” terminal,
and then connect the (-) lead of the voltmeter
to a secure ground or to the battery (-) terminal.)
(5) Disconnect the generator output wire from the
generator
“B” terminal.(6) Connect a DC test ammeter with a range of
O-100A in series between the “B” terminal andthe disconnected output wire. (Connect the
(+) lead of the ammeter to the “B” terminal,
and then connect the (-) lead of the ammeter
to the disconnected output wire.)
(7) Connect a tachometer. (Refer to GROUP 11
- On-vehicle Service.)
(8) Reconnect the negative battery cable.
VOLTAGE REGULATION TABLE
Ammeter
- Load
6EN1029
(9) Turn the ignition switch to the ON position and
check that the reading on the voltmeter is equal
to the battery voltage.
NOTE
If the voltage is 0 V, the cause is probably an
open circuit in the wire or fusible link between
the generator
“S” terminal and the battery (+)
terminal.
(1O)Check to be sure that all lights and accessories
are off.
(11) Start the engine.(12)lncrease the engine speed to 2,500
r/min.
(13)Read the value displayed on the voltmeter when
the current output by the generator becomes
10A or less.
(14)lf the voltage reading conforms to the value
in the voltage regulation table, then the voltage
regulator is operating normally.If the voltage is outside the standard value,
there is a malfunction of the voltage regulator
or of the generator.
(15)After the test, lower the engine speed to the
idle speed.
(16)Turn the ignition switch to the “OFF” position.
(17)Disconnect the negative battery cable.
(18)Disconnect the ammeter, voltmeter and
tachometer.(19)Connect the generator output wire to the
generator “B” terminal.
(20)Connect the negative battery cable.
Inspection
terminal
Terminal “S”
Voltage regula-Standard value Inspection
torambient (V)terminal
temperature
(“C PI)-20 (-4)14.2-15.4
Terminal “S”
20 (68)13.9-14.9
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Voltage regula- Standard value
torambient (V)
temperature(“c
PI)
60 (140)13.4-14.5
80 (176)13.1-14.5
I

Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-21

FUSIBLE LINK@
zJ==%~,
IGNITION
2B-k
iWITCH
B-L
B-l
2
B-j
4
2B-k1
(c-31:
2B-kJ/Br
rwER
(A-OSXII-
----------SrOFFON
2
G-B
(c-02
3
G-E
PEDAL&~#,;~ONB
28-k
IOD ORSTORAGE
CONNECTOR0.85B-Y
R-B
1 I------. BUZZER. MFI SYSTEM.DOME#T,. fl@+NG
LIGHT
AND IGNITION KEY
CYLINDER
ILLUMINATION LIGHT
2G-3130.85R-B
1E;$gAb;GHT AND
EW';RTMENT
i
R-B2B-Y
3B-F
20B-R
WHEN
KEY IS
REMOVED (B-23:
r-
'TE
!
LG-B
21Q
MOTOR
B-l
B-L-
*;~F$K& DOOR
.ACTWE AEROB-l
4EHE;iALARM
(c-65)
r
d
6
I
ms
(c-31)(c-56) (c-58)(c-64)
STARTER
mf3t7)(c-02)
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Downloaded from www.Manualslib.com manuals search engine 16-22ENGINE ELECTRICAL - Starting System
I
#d ~
FUSIBLE LINK@IGNITIONf
T2B-k
(c-31:
1
iWITCH (ST)
.----11 1II
I1
I
1 1
3 /3
I.----A 2
2B-Y
B-Y
4ISTARTER
RELAY
@liB
MFI SYSTEM2B-Y
--____----------------.-*OFFON
2
G-B
IOD OR
STORAGE
CONNECTOR32B~yg$!y”IsE (c-02:
O.a5R-BR-B2B-Y
eQsCIAk;GHT AND
COMPARTMENT
LIGHT
3
'BUZZERPARK/
. f~[f,\6[!?.+~~ [#~f#hI
CYLINDER
ILLUMINATION
tIGHT(B-26)
L’\2'D-'
9:2
r’”
,:1R-i
NOTEXl FROM 1993 MODEL:2 1992 MODEL
'l.25B-W
MFI SYSTEM
2B-R
BATTERY(
2B-R
208-R(B-30)
3B-R
(B-23)1(B-24)
SUPPLEMENTAL
1gEyL&E"i I NT
h
STARTER ~0~0: WHEN
KEY IS
REMOVED
B-1
B-L
$FRIW& DOOR
.ACTIVE AEROB-I
*TWF;~ALARM
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-23
OPERATION
L
0For models equipped with the M/T, the clutch
pedal position switch contact is switched OFF
when the clutch pedal is depressed; when the
ignition switch is then switched to the “ST’ posi-tion, electricity flows to the starter relay and
the starter motor, the contact (magnetic switch)of the starter is switched ON and the starter
motor is activated.
NOTEIf the ignition switch is switched to the “ST
position without the clutch pedal being de-
pressed, electricity flows to the starter relay
(coil), the clutch pedal position switch (contacts)
and to ground, with the result that the contacts
of the starter relay are switched OFF, and, be-
cause the power to the starter motor is thereby
interrupted, the starter motor is not activated.lFor models equipped with the
AIT, when the
ignition switch is switched to the “ST’ position
while the selector lever is at the “P” or “N” posi-
tion, the contact (magnetic switch) of the starter
is switched ON and the starter motor is activated.
TROUBLESHOOTING HINTSThe starter motor does not operate at all.
l Check the starter (coil).
lCheck for poor contact at the battery terminals
and starter.l Check Park/Neutral position switch.
l Check clutch pedal position switch.
l Check starter relay.
l Check theft-alarm starter relay.
l Check key reminder switch.
i
/’
L&J
Fieldcoil wire
Iii?Stopper
IPinion gap
PinionZ6EL003
STARTER MOTORREMOVAL AND INSTALLATION
Refer to GROUP 22
- Manual Transaxle, or GROUP 23 -
Automatic Transaxle.INSPECTION
PINION GAP ADJUSTMENT(1) Disconnect field coil wire from M-terminal of magnetic
switch.
(2)Connect a 12 V battery between S-terminal and M-terminal.(3) Set switch to “ON”, and pinion will move out.
Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.(4) Check pinion to stopper clearance (pinion gap) with a
feeler gauge.
Standard value: 0.5-2.0 mm (.020-,079 in.)
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Downloaded from www.Manualslib.com manuals search engine i/ENGINE ELECTRICAL
- Ignition System
IGNITION SYSTEM
16-31
SPECIFICATIONSGENERAL SPECIFICATIONS
CRANK ANGLE SENSOR cup to 1992 model>
Items
Specifications
TypeContact pointless type
Identification No.
Tl T49371
Part No.MD1 53464
Advance mechanism
Firing orderControlled by engine control unitl-2-3-4-5-6
IGNITION COILrItems
Type
Identification No.SpecificationsMold 3-coil
F-536
L
IPart No.j MD152648I
SPARK PLUG
Items
NGK-Specifications
PFRGJ-11
NIPPON DENS0PK20PRPllSERVICE SPECIFICATIONS
Items
Ignition coilStandard valueLimit
Primary coil resistance at
20°C0.67-0.81(68°F)
RSecondary coil resistance at
11.3-15.3
20°C (68°F) kc2
Spark plug gap mm (in.)1.0-l .l (0.39-0.43)Spark plug cable
kQ
1.3 (.051)
Max. 22SPECIAL
TOOLS
Tool number and nameSupersessionApplication
i
MD998464
Harness connector
(4 pin, square)Check of ignition primaryvoltage
(connection of ignition coil
connector)
i
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - lanition Svstem
TROUBLESHOOTING (UP TO 1993MODELS)CIRCUIT DIAGRAM
IGNITIONhiITCH(IG1)
2B-X
7m
1
J/B
c
015A
(c-71)
2B-Y
(D-44)
2B-W
(D-15)
2B-W
1.25B-W
@%t”DETECTION
CONNECTOR
5
5
(B-14)
1.25L-R,,2
41.25L-B;,l
,,1. 25L-Y;,4I
2B-W23_
y;'$1. 25L-Y
A6 ,P-----,\22-----,,ll(B-22) /\,h,\IGNITION
IGNITIONCOIL1-4COIL2-5-r--
CAPACITOR
(B-15)2B-W
1/IGNITION IPOWERTRANSISTOR!rl
2
4TION
)
(D-15)
3%(TAC
42 5
3 6
”
SPARK PLUG
1.25B
IIIIIIII1IL
“-6% “-6 “-4%4;ig;f;HERIC.IGNITIONSWITCHtST)/ 5vv.(CTP) SWITCH.CRANKSHAFT
.CAMSHAFTPOSITION SEENGINE CONTROL MODULEPOSITION SENSOR';#$;~L;oc.KNOCK SENSOR.VOLUME AIR*ENGINE COOL
FLOW SENSOR;ED&f$AT"RE
:NSOR
IULE:ANT
IGNITION TIMING
ADJUSTMENT CONNECTOR
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Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Ignition Svstem
(UP TO 1995 MODELS)CIRCUIT DIAGRAM
IGNITION SWITCH(IG1)
B-W
1CHARGING33-W 70
J/B0
t15A
(c-71)5
2B-Y
2B-W
WEDETECTION
CONNECTOR
\I/1. c5L-R,,2
(F)1.25L-B;,lI'(F>1.25L-Y J,4
(FlPR-W : 3
CAPACITOR
(B-15)(F)2B-W
,x6 ,J3,_12=r------------------ -----,,ll (B-22)
iI -,\ I\,\,\IGNITION' ""TL 1-4IGNITION
COIL 2-5
i
IGNITION
COIL 3-6
1
(F)E_________-----------_----1532'1(8-21)(F)W
101;; (C-54)
r-,58 (c-90) A
1o23-----------ll(c-52)
I/ AAAA
SPARK"PLUG
INPUT SIGNAL
&i&AND
1. 251
!I
~~$yqppQ.INTAKE AIRgE;g;EATUREsiKz&G
'&$AT~~;HER'C
k-_""_---- 52~1. (CTP) SWITCH.CRANKSHAFT
3.CAMSHAFTPOSITION SENSOR
B-G 104g2
I
if;INE CONTROLPOSITION SENSOR*TRANSAXLE
.KNOCK SENSORCONTROL MODULE
2 (A-18)
.VOLUME AIR.ENGINE COOLANT
FLOW SENSOR$~~~~~ATURE
0
NOTEIGNITION TIMING:l:TURBO,NON TURBO (CALIFORNIA)ADJUSTMENT CONNECTORx2:NON TURBO (FEDERAL)
FE) CFm) (B-14) Em3 EFZTJ(B-22)-(c-54)(c-71)
/$J$mb @f-@
ok4 Oh,
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