1994 MAZDA MX-5 gasket

K TRANSMISSION 0 (3) Hold the stem and tighten the locknut. Tightening torque: 15--39 N-m (1.5-4.0 kgf-m, 11-28 ftelbf) Caution Applying compressed air to the servo piston for longer than 3 seconds at a time will damage the seal. I 1 37. Check the servo piston operation by applying com- 45UOM431 pressed air through the oil passage of the fourth gear band servo. Air pressure: 392 kPa (4.0 kg/cm2, 57 psi) max. MANUAL PLATE 38. Set a new gasket on the fourth gear band servo. Install the fourth gear band servo cover. Tightening torque: 5.0-6.8 N-m (50-70 kgfscm, 44--60 indbf) 39. Apply ATF to a new O-ring and install it onto the solenoid valve connector. 40. Install the solenoid valve connector in the transmission case. 41. Set the valve body assembly in piston, and align the manual plate and manual valve. 42. Install the bolts. Tightening torque: 10.8-14.7 N.m (110--150 kgf-cm, 95.5--130 in-lbf) Gartner Banana

TRANSMISSION K I I 45UOKX-438 GASKET 43. Connect the solenoid valve connectors. 44. Install the harnesses. 45. Apply ATF to a new O-ring, and install it onto the vacuum diaphragm. 46. Select the diaphragm rod. (1) Measure dimension N by using the SST and a scale. (2) Select the proper diaphragm rod in accordance with the table below. Dimension N Below 25.65mm {I .0099 in) 25.65-26.1 5mm (1.0099--1.0295 in) Applicable diaphragm rod 29.0mm {I .I4 in} 29.5mm {I .16 in) 25.90-26.40mm {I .0197-1.0394 in) 26.15-26.65mm {I .029!3-1.0492 in) 48. Install the vacuum diaphragm to the transmission case. 29.75mm {I. 17 in} 30.0mm {I .I 8 in) 26.65--27.15mm (1.0492-1.0689 in} 27.1 5mm {I .0689 in) or over Tightening torque: 7.9-10.7 N.m (80-110 kgfecm, 70-95.4 in-lbf) 30.5mm {I .20 in} 31.0mm {I .22 in) 49. Set the magnets in the oil pan. 50. Install the oil pan along with a new gasket. 51. Install the oil pan mounting bolts. 47. Apply ATF to a new O-ring, and install it into the transmis- sion case. Tightening torque: 5.9-7.8 N-m (60-80 kgf-cm, 53-69 inqlbf) Gartner Banana

PROPELLER SHAFT L REMOVAL / INSPECTION / INSTALLATION 1. Remove in the order shown in the figure, referring to Removal Note. 2. Inspect all parts and repair or replace as necessary. 3. Install in the reverse order of removal, referring to Installation Note. GASKET, REPLACE 36-41 (3.&5.3,28--38) 1. Exhaust pipe 2. Nut 3. Lock washer 4. Bolt 5. Propeller shaft .................. Removal Note below ................... Inspection page L-4 ............. Installation Note page L-4 Removal Note Propeller shaft 1. Before removing the propeller shaft, mark the flanges for correct installation. Gartner Banana

P BRAKE SYSTEM Removal / Installation 1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. 3. Take the following steps after installation: (1) Check and adust the push rod and piston clearance. (Standard: refer to page P-12 1 ABS: refer to page P-15.) (2) Add fluid and bleed the air. (Refer to page P-7.) (3) Check all parts for fluid leakage. (4) Check and adjust the brake pedal height and free play. (Refer to page P-9.) (5) Make an on-vehicle check of the unit. (Refer to page P-20.) (6) Check that the vacuum hose does not contact other parts. ABS 1~22 (1.3--2.2,~.&16} STANDARD 35UOPX-01 1. Fluid level sensor connector 5. Clevis tin 2. Brake pipe and proportioning bypass valve 6. Power 'brake unit 3. Master cylinder 7. Gasket 4. Vacuum hose with check valve Apply sealant to the gasket contact surface Gartner Banana

P ANTILOCK BRAKE SYSTEM (ABS) Disassembly 1 Assembly 1. Disassemble in the order shown in the figure. 2. Assemble in the reverse order of disassembly, referring to Assembly Note. 2.2-2.6 Nm [22-27 kgfcm, 2&29 [2--3,14--22) 6.9-9.8 Nm (70-1 00 kgfcm, 81-47 Inlbf) 1 15--25 11 S-2.5,11-18) 19-25 [1.92.6,14--19) t4.m [kgfm, Wlbf) 25uopx-o: 1. Nut, washer . 2. ABS bracket 3. Connector bolt 4. Gasket 5. Pipe joint 6. Bolt 7. Clip Installation Note 8. Cover 9. Motor relay ................... Inspection page P-56 10. Valve relay ................... Inspection page P-57 11. Casing 12. Mount 13. Stud ................. below 14. Nut, washer 15. Ground wire 16. Hydraulic unit Assembly note A SECTION A-A Clip Secure only the larger part of the wiring harness in the clips. The 2-pin connector part of the harness should re- main outside the clips. Gartner Banana

LIGHTING SYSTEM T Removal 1 Installation Remove and install as shown in the figure. Do not turn the adjusting screws during removal or installa- tion. i/ Retractable headlight u 1. Bezel 2. Headlight housing 3. Headlight Rear Combination Light 4. Motor link 5. Retractor hinge 6. Retractable headlight actuator 1. Lens 2. Gasket 3. Bulb 4. Bracket Gartner Banana

u AIR CONDITIONER PIN (2) Remove the discharge valve installation bolts and discharge valve body. 3. Removal of discharge valve Remove the bolts, discharge valve plate and discharge valve. 4. Removal of front and rear housings (1) Remove the through bolts and front housing. (2) Remove the rear housing. (3) Remove the pin and gaskets. Gartner Banana

AIR CONDITIONER u BUSHING 5. Removal of shaft seal Remove the shaft seal from the shaft. Do not disas- semble the compressor body. 6. Removal of shaft seal plate Remove the shaft seal plate by using a suitably sized bushing. 7. Installation of shaft seal plate Install the shaft seal plate by using a suitably sized bush- ing. 8. Installation of shaft seal (1) Lubricate the shaft seal with the compressor oil. (2) Install the shaft seal on the shaft. 9. Installation of front and rear housings (1) Install the new gaskets and pin on the compressor body. Gartner Banana