1994 JEEP WRANGLER turn signal

Fig. 5 Turn Signal Switch Retaining Screw
Fig. 6 Key Warning Buzzer/Contacts Removal
JSTEERING 19 - 51

Fig. 3 Turn Signal Switch Wire Harness Connector
Fig. 4 Turn Signal Switch Removal
Fig. 5 Key Warning Buzzer/Contacts Removal
Fig. 6 Key/lock Cylinder Removal
19 - 60 STEERINGJ

Fig. 4 Headlamp & Park/Turn Signal Lamp Removal/
Installation
Fig. 5 GOP Attaching Nuts At Front Fender
Fig. 6 Crossmember-to-GOP Support Bracket
Fig. 7 Front Lamp Wire Harness Connectors
Fig. 8 GOP Air Inlet Baffles
23 - 4 BODY COMPONENTSÐXJ VEHICLESJ

MULTI-PORT FUEL INJECTION (MFI)ÐCOMPONENT DESCRIPTION/SYSTEM
OPERATION
INDEX
page page
Air Conditioning (A/C) Clutch RelayÐPCM Output.24
Air Conditioning (A/C) ControlsÐPCM Input.... 19
Auto Shut Down (ASD) RelayÐPCM Output.... 24
Automatic Shut Down (ASD) SenseÐPCM Input . 19
Battery VoltageÐPCM Input................ 19
Brake SwitchÐPCM Input.................. 20
Camshaft Position SensorÐPCM Input........ 20
Crankshaft Position SensorÐPCM Input....... 20
Data Link ConnectorÐPCM Input............ 20
Data Link ConnectorÐPCM Output........... 24
EMR LampÐPCM Output.................. 24
Engine Coolant Temperature SensorÐPCM Input . 21
Extended Idle SwitchÐPCM Input............ 21
Fuel InjectorsÐPCM Output................ 25
Fuel Pressure Regulator................... 30
Fuel Pump RelayÐPCM Output............. 25
Fuel Rail............................... 30
General Information....................... 17
Generator FieldÐPCM Output............... 25
Generator LampÐPCM Output.............. 25
Idle Air Control (IAC) MotorÐPCM Output...... 25
Ignition Circuit SenseÐPCM Input............ 21
Ignition CoilÐPCM Output.................. 26Intake Air Temperature SensorÐPCM Input.... 20
Malfunction Indicator LampÐPCM Output...... 26
Manifold Absolute Pressure (MAP) SensorÐ
PCM Input............................ 21
Open Loop/Closed Loop Modes of Operation . . . 27
Overdrive/Override Switch.................. 22
Oxygen (O2S) SensorÐPCM Input........... 22
Park/Neutral SwitchÐPCM Input............. 22
Power Ground........................... 22
Power Steering Pressure SwitchÐPCM Input . . . 22
Powertrain Control Module (PCM)............ 18
Radiator Fan RelayÐPCM Output............ 26
SCI ReceiveÐPCM Input.................. 22
SCI TransmitÐPCM Output................. 26
Sensor ReturnÐPCM Input................. 23
Shift IndicatorÐPCM Output................ 26
Speed ControlÐPCM Input................. 23
Speed ControlÐPCM Output................ 27
TachometerÐPCM Output.................. 27
Throttle Body............................ 29
Throttle Position Sensor (TPS)ÐPCM Input..... 23
Torque Converter Clutch RelayÐPCM Output . . . 27
Vehicle Speed SensorÐPCM Input........... 23
GENERAL INFORMATION
All 2.5L 4 cylinder and 4.0L 6 cylinder engines are
equipped with sequential Multi-Port Fuel Injection
(MFI). The MFI system provides precise air/fuel ra-
tios for all driving conditions.
The Powertrain Control Module (PCM) operates
the fuel system. The PCM was formerly referred to
as the SBEC or engine controller. The PCM is a pre-
programmed, dual microprocessor digital computer.
It regulates ignition timing, air-fuel ratio, emission
control devices, charging system, speed control, air
conditioning compressor clutch engagement and idle
speed. The PCM can adapt its programming to meet
changing operating conditions.
Powertrain Control Module (PCM) Inputsrep-
resent the instantaneous engine operating conditions.
Air-fuel mixture and ignition timing calibrations for
various driving and atmospheric conditions are pre-
programmed into the PCM. The PCM monitors and
analyzes various inputs. It then computes engine fuel
and ignition timing requirements based on these in-
puts. Fuel delivery control and ignition timing will
then be adjusted accordingly.
Other inputs to the PCM are provided by the brake
light switch, air conditioning select switch and the
speed control switches. All inputs to the PCM are
converted into signals.
Electrically operated fuel injectors spray fuel in
precise metered amounts into the intake port directlyabove the intake valve. The injectors are fired in a
specific sequence by the PCM. The PCM maintains
an air/fuel ratio of 14.7 to 1 by constantly adjusting
injector pulse width. Injector pulse width is the
length of time that the injector opens and sprays fuel
into the chamber. The PCM adjusts injector pulse
width by opening and closing the ground path to the
injector.
Manifold absolute pressure (air density) and engine
rpm (speed) are the primary inputs that determine
fuel injector pulse width. The PCM also monitors
other inputs when adjusting air-fuel ratio.
Inputs That Effect Fuel Injector Pulse Width
²Exhaust gas oxygen content
²Engine coolant temperature
²Manifold absolute pressure (MAP)
²Engine speed
²Throttle position
²Battery voltage
²Air conditioning selection
²Transmission gear selection (automatic transmis-
sions only)
²Speed control
The powertrain control module (PCM) adjusts igni-
tion timing by controlling ignition coil operation. The
ignition coil receives battery voltage when the igni-
tion key is in the run or starter position. The PCM
provides a ground for the ignition coil. The coil dis-
JFUEL SYSTEM 14 - 17

charges when the PCM supplies a ground. By switch-
ing the ground path on and off, the PCM regulates
ignition timing.
The sensors and switches that provide inputs to the
powertrain control module (PCM) comprise the En-
gine Control System. It is also comprised of the PCM
Outputs (engine control devices that the are operated
by the PCM).
SYSTEM DIAGNOSIS
The powertrain control module (PCM) tests many
of its own input and output circuits. If a Diagnostic
Trouble Code (DTC) is found in a major system, this
information is stored in the PCM memory. Refer to
On-Board Diagnostics in the MFI SystemÐGeneral
Diagnosis section of this group for DTC information.
POWERTRAIN CONTROL MODULE (PCM)
The PCM operates the fuel system. The PCM was
formerly referred to as the SBEC or engine control-
ler. The PCM is a pre-programmed, dual micropro-
cessor digital computer. It regulates ignition timing,
air-fuel ratio, emission control devices, charging sys-
tem, speed control, air conditioning compressor
clutch engagement and idle speed. The PCM can
adapt its programming to meet changing operating
conditions.
On XJ models, the PCM is located in the engine
compartment next to the air cleaner (Fig. 1). On YJ
models, the PCM is located in the engine compart-
ment behind the windshield washer fluid reservoir
(Fig. 2).
The PCM receives input signals from various
switches and sensors. Based on these inputs, the
PCM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to as PCM Outputs. The sensors
and switches that provide inputs to the PCM are con-
sidered PCM Inputs.The PCM adjusts ignition timing based upon in-
puts it receives from sensors that react to: engine
rpm, manifold absolute pressure, coolant tempera-
ture, throttle position, transmission gear selection
(automatic transmission), vehicle speed and the
brake switch.
The PCM adjusts idle speed based on inputs it re-
ceives from sensors that react to: throttle position,
vehicle speed, transmission gear selection, coolant
temperature and from inputs it receives from the air
conditioning clutch switch and brake switch.
Based on inputs that it receives, the PCM adjusts
ignition coil dwell. The PCM also adjusts the gener-
ator charge rate through control of the generator
field and provides speed control operation.
Powertrain Control Module (PCM) Inputs:
²Generator output
²A/C request (if equipped with factory A/C)
²A/C select (if equipped with factory A/C)
²Auto shut down (ASD) sense
²Intake air temperature sensor
²Battery voltage
²Brake switch
²Engine coolant temperature sensor
²Crankshaft position sensor
²Ignition circuit sense (ignition switch in run posi-
tion)
²Manifold absolute pressure sensor
²Overdrive/override switch
²Oxygen sensor
²Park/neutral switch (auto. trans. only)
²SCI receive (DRB scan tool connection)
²Speed control resume switch
²Speed control set switch
²Speed control on/off switch
²Camshaft position sensor signal
²Throttle position sensor
²Vehicle speed sensor
²Sensor return
²Power ground
Fig. 1 PCM LocationÐXJ Models
Fig. 2 PCM LocationÐYJ Models
14 - 18 FUEL SYSTEMJ

SPEED CONTROLÐPCM INPUT
The speed control system provides three separate
inputs to the powertrain control module (PCM); On/
Off, Set and Resume. The On/Off input informs the
PCM that the speed control system has been acti-
vated. The Set input informs the PCM that a fixed
vehicle speed has been selected. The Resume input
indicates to the PCM that the previous fixed speed is
requested.
The speed control operating range is from 50 km/h
to 142 km/h (35 to 85 mph). Inputs that effect speed
control operation are:
²Park/neutral switch
²Vehicle speed sensor
²Throttle position sensor
Refer to Group 8H for further speed control infor-
mation.
SENSOR RETURNÐPCM INPUT
Sensor Return provides a low noise ground refer-
ence for all system sensors.
THROTTLE POSITION SENSOR (TPS)ÐPCM INPUT
The Throttle Position Sensor (TPS) is mounted on
the throttle body (Figs. 14 or 15). The TPS is a vari-
able resistor that provides the powertrain control
module (PCM) with an input signal (voltage) that
represents throttle blade position. The sensor is con-
nected to the throttle blade shaft. As the position of
the throttle blade changes, the resistance of the TPS
changes.
The PCM supplies approximately 5 volts to the
TPS. The TPS output voltage (input signal to the
PCM) represents the throttle blade position. The
PCM receives an input signal voltage from the TPS.
This will vary in an approximate range of from 1
volt at minimum throttle opening (idle), to 4 volts at
wide open throttle. Along with inputs from other sen-
sors, the PCM uses the TPS input to determine cur-rent engine operating conditions. In response to
engine operating conditions, the PCM will adjust fuel
injector pulse width and ignition timing.
VEHICLE SPEED SENSORÐPCM INPUT
The vehicle speed sensor (Fig. 16) is located in the
extension housing of the transmission (2 wheel drive)
or on the transfer case extension housing (4 wheel
drive). The sensor input is used by the powertrain
control module (PCM) to determine vehicle speed and
distance traveled.
The speed sensor generates 8 pulses per sensor rev-
olution. These signals, in conjunction with a closed
throttle signal from the throttle position sensor, indi-
cate a closed throttle deceleration to the PCM. When
the vehicle is stopped at idle, a closed throttle signal
is received by the PCM (but a speed sensor signal is
not received).
Under deceleration conditions, the PCM adjusts the
idle air control (IAC) motor to maintain a desired
MAP value. Under idle conditions, the PCM adjusts
the IAC motor to maintain a desired engine speed.
Fig. 13 Power Steering Pump Pressure SwitchÐXJ
Models
Fig. 14 Throttle Position SensorÐ2.5L Engine
Fig. 15 Throttle Position SensorÐ4.0L Engine
JFUEL SYSTEM 14 - 23

ing the IAC motor pintle in and out of the air control
passage. The IAC motor is positioned when the igni-
tion key is turned to the On position.
A (factory adjusted) set screw is used to mechani-
cally limit the position of the throttle body throttle
plate.Never attempt to adjust the engine idle
speed using this screw.All idle speed functions are
controlled by the PCM.
IGNITION COILÐPCM OUTPUT
System voltage is supplied to the ignition coil pos-
itive terminal. The powertrain control module (PCM)
operates the ignition coil.Base (initial) ignition
timing is not adjustable.The PCM adjusts ignition
timing to meet changing engine operating conditions.
The ignition coil is located near the ignition distrib-
utor (Fig. 22).
Refer to Group 8D, Ignition System for additional
information.
MALFUNCTION INDICATOR LAMPÐPCM OUTPUT
The Malfunction Indicator Lamp (formerly referred
to as the Check Engine Lamp) illuminates on the in-
strument panel each time the ignition key is turned
on. It will stay on for three seconds as a bulb test.
If the powertrain control module (PCM) receives an
incorrect signal, or no signal from certain sensors or
emission related systems, the lamp is turned on. This
is a warning that the PCM has recorded a system or
sensor malfunction. In some cases, when a problem is
declared, the PCM will go into a limp-in mode. This
is an attempt to keep the system operating. It signals
an immediate need for service.
The lamp can also be used to display a Diagnostic
Trouble Code (DTC). Cycle the ignition switch On-
Off-On-Off-On within three seconds and any codes
stored in the PCM memory will be displayed. This is
done in a series of flashes representing digits. Refer
to On-Board Diagnostics in the General Diagnosis
section of this group for more information.
RADIATOR FAN RELAYÐPCM OUTPUT
XJ MODELS ONLY
The electric radiator cooling fan used in XJ models
(equipped with 4.0L engine, heavy duty cooling
and/or air conditioning) is controlled by the power-
train control module (PCM) through radiator fan re-
lay. The relay is energized when coolant temperature
is above 103ÉC (217ÉF). It will then de-energize when
coolant temperature drops to 98ÉC (208ÉF). Refer to
Group 7, Cooling Systems for more information.
The relay is located in the power distribution cen-
ter (PDC) (Fig. 23).
The electric radiator cooling fan is not used on YJ
models.
SCI TRANSMITÐPCM OUTPUT
SCI Transmit is the serial data communication
transmit circuit for the DRB scan tool. The power-
train control module (PCM) transmits data to the
DRB through the SCI Transmit circuit.
SHIFT INDICATORÐPCM OUTPUT
Vehicles equipped with manual transmissions have
an Up-Shift indicator lamp. The lamp is controlled
by the powertrain control module (PCM). The lamp
illuminates on the instrument panel to indicate when
the driver should shift to the next highest gear for
best fuel economy. The PCM will turn the lamp OFF
after 3 to 5 seconds if the shift of gears is not per-
formed. The up-shift light will remain off until vehi-
cle stops accelerating and is brought back to range of
up-shift light operation. This will also happen if ve-
hicle is shifted into fifth gear.
The indicator lamp is normally illuminated when
the ignition switch is turned on and it is turned off
when the engine is started up. With the engine run-
ning, the lamp is turned on/off depending upon en-
gine speed and load.
Fig. 23 PDCÐXJ Models
Fig. 22 Ignition CoilÐTypical
14 - 26 FUEL SYSTEMJ

²Intake manifold air temperature sensor input is
monitored
²Throttle position sensor (TPS) is monitored
²The auto shut down (ASD) relay is energized by
the PCM for approximately three seconds.
²The fuel pump is energized through the fuel pump
relay by the PCM. The fuel pump will operate for ap-
proximately one second unless the engine is operat-
ing or the starter motor is engaged
²The O2S sensor heater element is energized
through the fuel pump relay. The O2S sensor input
is not used by the PCM to calibrate air-fuel ratio
during this mode of operation.
²The up-shift indicator light is illuminated (manual
transmission only).
ENGINE START-UP MODE
This is an Open Loop mode. The following actions
occur when the starter motor is engaged.
The powertrain control module (PCM) receives in-
puts from:
²Battery voltage
²Engine coolant temperature sensor
²Crankshaft position sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Starter motor relay
²Camshaft position sensor signal
The PCM monitors the crankshaft position sensor.
If the PCM does not receive a crankshaft position
sensor signal within 3 seconds of cranking the en-
gine, it will shut down the fuel injection system.
The fuel pump is activated by the PCM through
the fuel pump relay.
Voltage is applied to the fuel injectors with the
PCM. The PCM will then control the injection se-
quence and injector pulse width by turning the
ground circuit to each individual injector on and off.
The PCM determines the proper ignition timing ac-
cording to input received from the crankshaft posi-
tion sensor.
ENGINE WARM-UP MODE
This is an Open Loop mode. During engine warm-
up, the powertrain control module (PCM) receives in-
puts from:
²Battery voltage
²Crankshaft position sensor
²Engine coolant temperature sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Camshaft position sensor signal (in the distributor)
²Park/Neutral Switch (Gear indicator signalÐauto.
trans. only)
²Air conditioning select signal (if equipped)
²Air conditioning request signal (if equipped)Based on these inputs the following occurs:
²Voltage is applied to the fuel injectors with the
powertrain control module (PCM). The PCM will
then control the injection sequence and injector pulse
width by turning the ground circuit to each individ-
ual injector on and off.
²The PCM adjusts engine idle speed through the
idle air control (IAC) motor and adjusts ignition tim-
ing.
²The PCM operates the A/C compressor clutch
through the clutch relay. This is done if A/C has
been selected by the vehicle operator and requested
by the A/C thermostat.
²If the vehicle has a manual transmission, the up-
shift light is operated by the PCM.
²When engine has reached operating temperature,
the PCM will begin monitoring O2S sensor input.
The system will then leave the warm-up mode and
go into closed loop operation.
IDLE MODE
When the engine is at operating temperature, this
is a Closed Loop mode. At idle speed, the powertrain
control module (PCM) receives inputs from:
²Air conditioning select signal (if equipped)
²Air conditioning request signal (if equipped)
²Battery voltage
²Crankshaft position sensor
²Engine coolant temperature sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Camshaft position sensor signal (in the distributor)
²Battery voltage
²Park/Neutral Switch (gear indicator signalÐauto.
trans. only)
²Oxygen sensor
Based on these inputs, the following occurs:
²Voltage is applied to the fuel injectors with the
powertrain control module (PCM). The PCM will
then control injection sequence and injector pulse
width by turning the ground circuit to each individ-
ual injector on and off.
²The PCM monitors the O2S sensor input and ad-
justs air-fuel ratio by varying injector pulse width. It
also adjusts engine idle speed through the idle air
control (IAC) motor.
²The PCM adjusts ignition timing by increasing
and decreasing spark advance.
²The PCM operates the A/C compressor clutch
through the clutch relay. This happens if A/C has
been selected by the vehicle operator and requested
by the A/C thermostat.
The optional Extended Idle Switch is used to raise
the engine idle speed to approximately 1000 rpm.
This is when the shifter is in either the Park or Neu-
tral position. A rocker-type 2-wire switch (extended
idle switch) is mounted to the instrument panel. This
14 - 28 FUEL SYSTEMJ