1994 JEEP CHEROKEE Service Repair Manual

(32) Remove screws that attach housing and
shroud assembly to column jacket and carefully re-
move housing and shroud assembly (Fig. 12).
DO NOT let dimmer switch rod, lock pin or
lock rack fall out.
(33) Remove turn/hazard/wiper lever by pulling it
straight out of column.
(34) Remove wiper switch cover from back of hous-
ing and shroud assembly (Fig. 13). If equipped with
column shift, remove screw holding the cover on.
(35) Remove pivot screw from housing and remove
wiper switch.
(36) Install a new switch and switch cover.
(37) Push on dimmer switch rod to make sure it is
connected then carefully position housing and shroud
assembly to column (Fig. 14).
Make sure nylon spring retainer on lock pin is
positioned forward of the retaining slot of lock
rack (Fig. 14).
Position first tooth of gear (farthest from the
block tooth) with the most forward tooth of lock
rack.
(38) Install screws that attach housing and shroud
assembly to column jacket and carefully mate hous-
ing and shroud assembly.
(39) Insert key and lock cylinder and test that lock
pin extends fully when key is moved to lock position.
(40) To install remaining parts, reverse removal
procedures.CAUTION: When installing a wiper switch, make
sure wires are laying flat on bottom inside of col-
umn.
On vehicles equipped with column shift, install
PRNDL cable clip with shift indicator on N (neu-
tral). Move selector through the range and make
sure it lines up with each letter.
(41) Install steering wheel. Tighten steering wheel
nut to 34 Nzm (25 ft. lbs.) torque.
Fig. 12 Steering Column Housing
Removal/Installation
Fig. 13 Remove Pivot Screw
Fig. 14 Check Dimmer Switch Rod and Lock Pin
8K - 18 WINDSHIELD WIPERSJ

WIPER SWITCH TESTING
STANDARD WIPER WASHER
JWINDSHIELD WIPERS 8K - 19

INTERMITTENT WIPER WASHER
8K - 20 WINDSHIELD WIPERSJ

LAMPS
CONTENTS
page page
EXTERIOR LAMPS....................... 1
INTERIOR LAMPS...................... 19SPECIFICATIONS....................... 23
EXTERIOR LAMPS
INDEX
page page
Back-up/Rear Turn Signal/Tail Lamp Bulb
Replacement........................... 9
Center High Mounted Stop Lamp (CHMSL)ÐXJ . 10
Center High Mounted Stop Lamp (CHMSL)ÐYJ . 11
Daytime Running Lights (Canada Only)........ 16
DRL Module Replacement.................. 16
Fog Lamp Beam Adjustment................ 12
Fog Lamp Bulb/Element Replacement......... 13
Fog Lamp Replacement................... 15
Fog Lamp Service Information............... 12
Fog Lamp Switch Replacement.............. 14
Fog Lamp Trouble Diagnosis................ 12
Front Park/Turn Signal Lamp Bulb Replacement . . 8
Headlamp Beam Adjustment................. 3
Headlamp Bulb Replacement................ 3
Headlamp Delay Function Trouble DiagnosisÐXJ
Vehicles.............................. 16Headlamp Delay Module ReplacementÐXJ
Vehicles.............................. 16
Headlamp Dimmer Switch Replacement........ 6
Headlamp Switch Replacement............... 4
Headlamp Trouble DiagnosisÐXJ Vehicles...... 1
Headlamp Trouble DiagnosisÐYJ Vehicles...... 2
License Plate Lamp....................... 10
Sentinel Headlamp Delay ModuleÐXJ Vehicles . . 15
Service Information........................ 1
Side Marker Lamp Bulb Replacement.......... 7
Switch Tests............................. 2
Underhood Lamp Bulb Replacement.......... 18
Underhood Lamp Replacement.............. 18
Underhood Lamp Service Information......... 17
SERVICE INFORMATION
Exterior lamp circuits are comprised of the head-
lamp circuit, fog lamp circuit, and tail/side marker/
park lamp circuit. Battery voltage is controlled by
both the headlamp ON/OFF switch and headlamp
dimmer switch.
The dimmer switch functions as a fog lamp switch.
Voltage is applied to the fog lamp switch only when
the dimmer switch is in the low beam position.
HEADLAMP TROUBLE DIAGNOSISÐXJ VEHICLES
LOW AND HIGH BEAM INOPERATIVE BOTH
HEADLAMPS
(1) Place the headlamp switch in the ON position.
(2) Test the 40 amp fuse for continuity. If bad, re-
place fuse.
(3) Insert the test probe into terminal 5 of the
front lamp wire harness connector. Measure the re-
sistance from terminal 5 to body ground. The ohm-
meter should indicate zero ohms. If not OK, repair
the open circuit in the harness to body ground.(4) Disconnect the front lamp wire connector. Mea-
sure resistance between connector terminals 5 and 2.
Next measure between terminal 5 and 7. The ohm-
meter should indicate zero ohms for both measure-
ments. If not OK, replace the headlamp bulbs.
(5) Measure the voltage between the dimmer
switch wire connector terminal 2 and body ground.
The voltmeter should indicate battery voltage. If not
OK, continue with the next step.
The dimmer switch is integral with the turn
signal and is located on the steering column.
The dimmer switch switches the headlamp beam
when the turn signal lever is pulled rearward.
(6) Disconnect the dimmer switch wire connector
and place the headlamp switch in the OFF position.
Measure the resistance from terminal 2 to vehicle
body ground. The ohmmeter should indicate infinite
resistance. If OK, replace the headlamp switch and
continue with the next step. If not OK, repair the
short circuit in the wire harness that leads to termi-
nal 2.
JLAMPS 8L - 1

(7) Measure the resistance from the dimmer switch
wire harness connector terminal 1 to vehicle body
ground. The ohmmeter should indicate zero ohms. If
OK, continue with the next step. If not OK, repair
the short circuit in the wire harness that leads to
terminal 1.
(8) Measure the resistance from the dimmer switch
wire harness connector terminal 3 to vehicle body
ground. The ohmmeter should indicate zero ohms. If
OK, test the dimmer switch. Replace, if defective.
Connect the wire harness connector to the dimmer
switch. If not defective, repair the short circuit in the
wire harness that leads to terminal 3.
LOW OR HIGH BEAM INOPERATIVE BOTH
HEADLAMPS
(1) Place the headlamp switch in the OFF position.
Disconnect the dimmer switch wire harness connec-
tor.
(2) Measure the resistance from the dimmer switch
connector terminal 1 to body ground. The ohmmeter
should indicate zero ohms. If not OK, repair the open
circuit in the wire harness that leads to the head-
lamp bulbs.
(3) Measure the resistance from the dimmer switch
connector terminal 3 to vehicle body ground. The
ohmmeter should indicate zero ohms. If OK, replace
the dimmer switch. If not OK, repair the open circuit
in the wire harness that leads to headlamp bulbs.
HEADLAMP TROUBLE DIAGNOSISÐYJ VEHICLES
(1) Place the headlamp switch in the ON position.
(2) Place the headlamp dimmer switch in the
HIGH or LOW position.
(3) Disconnect the wire harness connectors from
the headlamp bulbs.
(4) If applicable, measure voltage between each
headlamp bulb wire connector terminal B and vehi-
cle body ground. The voltmeter should indicate bat-
tery voltage. If not OK, repair the open circuit in
wire harness between connector and dimmer switch.
(5) If applicable, measure the voltage between each
headlamp bulb connector terminal C and body
ground. The voltmeter should indicate battery volt-
age. If not OK, repair the open circuit in the wire
harness between the connector and the dimmer
switch.
(6) Measure the resistance from each headlamp
bulb connector terminal A to body ground. The ohm-
meter should indicate zero ohms. If not OK, repair
the open circuit in the wire harness between the con-
nectors and vehicle body ground.
SWITCH TESTS
HEADLAMPÐALL VEHICLES
(1) Refer to the applicable wiring diagram for ter-
minal reference.(2) Place the headlamp switch in the ON position.
(3) Measure the voltage between the headlamp
switch connector voltage supply terminal and vehicle
body ground. The voltmeter should indicate battery
voltage. If not OK, repair the open circuit in the wire
harness between the fuse and the switch connector
terminal.
(4) Measure the voltage between the headlamp
switch connector battery voltage OUT terminal and
vehicle body ground. The voltmeter should indicate
battery voltage. If not OK, replace the headlamp
switch.
DIMMER SWITCHÐALL VEHICLES
(1) Place the headlamp switch in the ON position.
Place the dimmer switch in the HIGH or LOW beam
position, as applicable.
(2) Measure the voltage between the dimmer
switch connector voltage supply terminal and vehicle
body ground. The voltmeter should indicate battery
voltage. If not OK, repair the open circuit in the wire
harness between the headlamp switch and the dim-
mer switch.
(3) Place the dimmer switch in the LOW beam po-
sition. Measure the voltage between the dimmer
switch connector low beam voltage OUT terminal
and body ground. The voltmeter should indicate bat-
tery voltage. If not OK, replace the dimmer switch.
(4) Place the dimmer switch in the HIGH beam po-
sition. Measure the voltage between the dimmer
switch connector high beam voltage OUT terminal
and body ground. Voltmeter should indicate battery
voltage. If not OK, replace dimmer switch.
Fig. 1 Headlamp Dimmer Switch Terminals
8L - 2 LAMPSJ

HEADLAMP BULB REPLACEMENT
REMOVAL
(1) Remove the screws and the headlamp bezel
(Figs. 2 and 3).
(2) Remove the screws and headlamp bulb retain-
ing ring.
(3) Disconnect the headlamp bulb wire harness
connector and remove the bulb from the bucket.
INSTALLATION
(1) Position the bulb in the bucket and connect the
wire harness connector.
(2) Position retaining ring on the headlamp bulb
and install screws.
(3) Install the headlamp bezel. Tighten the screws
securely.
HEADLAMP BEAM ADJUSTMENT
SERVICE INFORMATION
The following headlamp beam adjustment proce-
dures apply to all Jeeptvehicles. The headlamp
beam must be adjusted with the headlamps on LOW
beam. The headlamp beam can be adjusted either
with the use of mechanical headlamp aimers or by
the use of an aiming screen (Fig. 4).
ADJUSTMENT WITH MECHANICAL AIMERS
Use Headlamp Aimer C-4466-A (J25300-A) and fol-
low instructions supplied with equipment.
Adjust headlamps so that the beam horizontal po-
sition is at 0 and beam vertical position is 25 mm (1
in) downward.
ADJUSTMENT WITH AIMING SCREEN
PREPARATION
When an aiming screen is to be used for headlamp
aim adjustment, use following procedure.
(1) Position the vehicle in dark area with a level
floor and with a screen (wall) that has a white sur-
face.
(2) Refer to Figure 4. Mark a reference line (2) on
the floor 7.62 meters (25 feet) away from and parallel
to the screen/wall (1).
Fig. 2 Headlamp ComponentsÐXJ Vehicles
Fig. 3 Headlamp ComponentsÐYJ Vehicles
Fig. 4 Headlamp ``Aiming'' Screen
JLAMPS 8L - 3

(3) Move vehicle with the headlamps located di-
rectly above the 7.62-meters (25-feet) reference line.
(4) Equalize all the tire pressures.
(5) Rock vehicle from side to side to stabilize the
springs and shock absorbers.
(6) Use tape to attach a vehicle centerline on the
screen/wall (6). Ensure that it is aligned with and
represents the centerline of the vehicle.
(7) Measure distance between the vehicle head-
lamp centers. Divide this distance by two. Measure
the one/half distance outward from each side of the
vehicle centerline (6). Use tape to attach the right
and left lamp vertical centerline (4 and 5) on the
screen/wall (6).
(8) Measure the distance from the center of each
headlamp to the floor.
(9) Measure the lamp-to-floor distance upward
from the floor at each lamp vertical centerline (4 and
5). Use tape to attach the lamp horizontal centerline
(3) on the screen/wall.
ADJUSTMENT
(1) Remove screws and both headlamp bezels.
(2) Clean front of the headlamps.
(3) Place headlamps on LOW beam.
(4) Cover front of the headlamp that is not being
adjusted.
(5) Turn vertical adjustment screw until the head-
lamp beam pattern on screen/wall is similar to the
pattern depicted in Figure 6.
When using a headlamp aiming screen:
²adjust the headlamps so that the beam horizontal
position is at 0; and
²adjust the beam vertical position is 25 mm (1 in)
downward from the lamp horizontal centerline.(6) Rotate the horizontal adjustment screw until
the headlamp beam pattern on the aiming screen/
wall similar to the pattern in Figure 6.
(7) Cover front of the headlamp that has been ad-
justed and adjust the other headlamp beam as in-
structed above.
(8) Install headlamp bezels. Tighten the screws se-
curely.
HEADLAMP SWITCH REPLACEMENT
REMOVALÐXJ VEHICLES
(1) Disconnect battery negative cable.
(2) Place headlamp switch control knob in the
headlamp ON position.
(3) Depress the switch shaft release/retainer but-
ton via the underside of the instrument panel. Pull
the switch control shaft knob outward.
(4) Remove the headlamp switch spanner nut from
the front of the instrument panel (Fig. 8).
(5) Disconnect the wire harness connector from the
switch.
(6) Remove the headlamp switch from the instru-
ment panel.
INSTALLATIONÐXJ VEHICLES
(1) Install the headlamp switch in the instrument
panel and connect the wire harness connector.
(2) Install the headlamp switch spanner nut.
(3) Insert the headlamp switch control shaft in the
spanner nut and force it into the switch.
(4) Connect the battery negative cable.
REMOVALÐYJ VEHICLES
(1) Disconnect the battery negative cable.
Fig. 5 Headlamp Beam Adjustment ScrewsÐXJ/YJ
Vehicles
Fig. 6 Headlamp Beam PatternÐTypical
8L - 4 LAMPSJ

(2) Remove the I/P shroud retaining screws (Fig.
9).
(3) Move the I/P shroud toward the steering wheel.
(4) Apply upward force to the I/P shroud and
downward force to the indicator panel. This will re-
lease the indicator panel holding tabs (Fig. 10).
(5) Remove the shroud from the instrument panel.
(6) Remove the headlamp switch retaining screws
(Fig. 11).
(7) Disconnect the headlamp switch wire harness
connector.
(8) Remove the headlamp switch from the instru-
ment panel cavity.
INSTALLATIONÐYJ VEHICLES
(1) Position headlamp switch in the instrument
panel and connect the wire harness connector to the
switch.
(2) Install the headlamp switch screws. Tighten
the screws.(3) Position the I/P shroud under the steering col-
umn.
(4) Slide the indicator panel holding tabs into the
shroud notches.
(5) Place the assembled I/P shroud over the indica-
tor lamp gasket.
(6) Install and tighten the indicator panel screws.
(7) Install the remaining shroud screws. Tighten
the screws.
(8) Connect the battery negative cable.
Fig. 7 Headlamp Switch Shaft RemovalÐXJ
Vehicles
Fig. 8 Headlamp SwitchÐTypical
Fig. 9 Instrument Panel ShroudÐYJ Vehicles
Fig. 10 Indicator Panel Holding TabsÐYJ Vehicles
JLAMPS 8L - 5