Body Systems & Body Repair
A4.2.4 PANELS - ASSOCIATED, RENEW
SRO 77.10.02
w: Where other components must be removed to gain access, please referto the relevant manual section for guid- ance. This is critically important with regard to steering, braking, suspension, electrical and safety systems.
. Expose the resistance spot welds, for those spot welds which are not obviously visible, use a rotary wire brush fitted to an air drill or a hand held wire brush (A Fig. 1).
WARM: DO NOT BURN UNDERSEAL OFF. USE A 'HOT KNIFE' OR SUITABLE SOLVENT.
. Cut out the spot welds using a Zipcutter or Roto-Bor (B Fig. 1).
Jhh: On some panels, before removing the bulk of panel with the pneumatic saw, brazed areas and MIG welded
seams should be removed.
= Separate the spot welded joints and remove the panel remnants.
At
this point
it may be necessary to cut out the bulk of the panel using a pneumatic saw (C Fig. 1).
A
C
Fia. 1
B
II I
II I
15 Issue 1 August 1994 X300 VSM
B C D
K J H G
A. Power steering -Warning F. Headlamp beam setting adjustment B. Shock absorber fixings -Warning G. Emission control data
C. Brake fluid type -Warning H. El 1 legislation label (not all markets) D. Clutch fluid type -Warning J. Rotating components - Warning
E. Coolant pressureltemperature -Warning K. Vacuum pipe routing
0
0
X300 VSM Issue 1 August 1994 32
I 03 I Door lock actuators (4 off) 1 part of door assemblv I I
Issue 1 August 1994 X300 VSM 3 I
1 04 I Door lock switches (2 off) I part of door latch assembly I I
1 05 IHoodswitch 1 located above siren I I
1 06 IHorn 1 located on front RH side of en(
1 07 I Inclination sensor I behind luggage compartment LH liner I I
I 08 I Intrusion sensor (LH) I located above LH door behind roof lining I
I 09 I intrusion sensor (RH) 1 located above LH door behind roof lining I
I
1 1 part of door latch assembly I 10 I Key barrel switches (2 off)
1 11 I Key fob transmitter 1 part of key fob I I
I 12 I Key transponder 1 part of key I I
I 13 I Reader exciter coil 1 part of ignition switch I I
I 14 I Reader exciter module 1 part of steering column assembly I I
1 15 I Relays (deadlock) I I I
1 18 I Security active indicator part of central locking switch I I
I 19 I Securitv and lockina control module (SLCM) located in luaaaae compartment behind LH liner I I
1 20 ISounder , located on front RH side of engine bay I I
1 25 IValet switch 1 in centre console compartment I I
A5.2 COMPONENT DESCR/PT/O NS I
stem - RESTRICTED ISSUE
Key to Component Locations
Item No. Description Access details
01 Central locking switch part of clock module
02
1 I
Door ajar switches (4 off)
I I
part of rear screen
I 21 I Trunk release actuator located in trunk latch mechanism
22 I Trunk release relay
23
24 I Trunk lid release switch (external)
I Trunk lid release switch (internal) part of
fascia switchpack ,
A5.2.1 Central locking switch
A5.2.2 Door ajar switches
Located in each front door lock mechanism to indicate door not closed correctly.
-
The central locking switch is located on the driver'sfascia switchpack and allows locking / unlocking and all close from
inside the vehicle when all doors are closed.
A5.2.3
Located within each front door panel assembly to provide automatic lock / unlock operation.
Door lock actuator and switch
A5.2.4 Door lock switch
Located in each front door lock mechanism to indicate door lock/ unlock state.
A5.2.5 Hood switch
Located underhood adjacent to the horn to give indication of hood not closed correctly.
A5.2.6 Horns
Located adjacent to each headlight unit and utilized as part of the full alarm application.
84
- Security System - RESTRICTED /SSU€
A5.2.7 Inclination sensor
Located adjacent to the SLCM underthe luggage compartment LH side linerto give indication of unauthorized jacking / lifting of the vehicle.
A5.2.8 Intrusion sensors
Located above each front door to give indication of unauthorized entry into the vehicle passenger compartment.
A5.2.9 Reader exciter coil
Forms an integral part of the ignition switch to prove correct key insertion by communicating key transponder signal
to control module.
A5.2.10 Reader exciter module
Located on the steering column to receive signals from the reader/ exciter coil and disarm the engine immobilization
system on correct demand.
A5.2.11 Security active indicator
An LED built into the central locking switch to indicate when security system is armed.
A5.2.12 Security and locking control module
Located in the luggage compartment belowthe LH side liner. Controls system operation and interface with associated
modules to achieve correct response to input signals.
L
Fig.1 Control Module Connector Pins
/ // /
A B C D
X300 VSM Issue 1 August 1994 4
Security System - RESTRlCTED /SUE 84
-
A5.5.5 Unlocking (Key-ring Transmitter)
Instruction
'ress small button once
Ivehicle locked and armed).
'ress small button again.
>ress small button again.
Variant 1
Unlocks all doors, trunk
lid, fuel filler cap. Disarms
the alarm system and
switch on interior light for
15 seconds.
Cancels luggage compart
-
ment valet lock-out, if set.
Recalls the memory posi
- tion of the driver's seat,
steering column and door
rear view mirrors.
Two audible signals will be
heard and the direction
indicator will flash twice
during the unlocking
/ dis- arming process.
Releases luggage com
- partment. Button must be
pressed within ten sec
- onds of first press.
No feature
Variant 2
Unlocks drivers door only,
trunk lid, fuel filler cap.
Disarms the alarm system
and switch on interior light
for 15 seconds.
Cancels luggage compart
-
ment valet lock-out, if set.
Recalls the memory posi
- tion of the driver's seat,
steering column and door
rear view mirrors.
Two audible signals will be
heard and the direction
indicator will flash twice
during the unlocking
/ dis-
arming process.
Unlocks
all passenger
doors.
Releases luggage com
-
partment. Button must be
pressed within ten sec
- onds of first Dress.
Variant 3
Unlocks all doors, trunk
lid, fuel filler cap. Disarms
the alarm system and
switch on interior light for
15 seconds.
Cancels luggage compart
-
ment valet lock-out, if set.
Recalls the memory posi
- tion of the driver's seat,
steering column and door
rear view mirrors.
Two audible signals will be
heard and the direction
indicator will flash twice
during the unlocking
/ dis-
arming process.
Japanese Market Only:
No audible or visual in-
dication of unlocking / dis- arming.
Releases luggage com
-
partment. Button must be
pressed within ten sec-
onds of first press.
No feature
M&:
o The trunk lid or hood is not properly closed when an attempt to arm the security system is made.
0 The ignition key is in the ignition switch
0 If there is a failure within the security system.
The
sounder gives
a short, high-pitched warble every time a button on the key-ring transmitter is pressed,
whenever on of the following conditions is present:
A5.5.6 Panic Feature (Key-ring Transmitter Only)
When in or nearthe vehicle,the alarm can be set off to deter a would-be offender. This feature will also unlockthe doors
and fuel filler flap. For this feature to operate, the ignition key must not be in position 'I' or '11'.
The panic alarm will sound for five times the normal full alarm period. The alarm can only be stopped by turning the
ignition key to position 'I' or '11'. The key-ring transmitter can not be used to cancel the panic alarm.
To operate the panic alarm:
0 Variants 1 and 3, press and hold the small button for 3 seconds.
o Variant 2, press and hold either the small or large buttons for 3 seconds.
MzW The panic alarm can be operated at any time during the locking or unlocking procedure, regardless of the state
of the locking / security system.
Issue 1 August 1994 14 X300 VSM
A5.7.5 Unlocking (Key-ring Transmitter)
G
nstruction
'ress small button once
vehicle locked and
armed).
Press small button again
Press small button again
Variant 1 I Variant 2 I Variant 3
Check all doors, trunk lid and fuel filler cap unlock Check that the alarm system dis- arms and the interior light illuminates for 15 seconds.
Check luggage compartment valet
lock-out is cancelled, if set.
Ensure the memory position of the driver's seat, steering column and door rear view
mirrors is restored.
Check that two audible signals are heard and the direction indicator flashes twice
during the unlocking
/ disarmina process.
Check luggage compart
- ment released when but-
ton pressed within ten sec- onds of first press.
No feature
-.
Japanese Market Only:
No
audible or visual in-
dication of unlocking / dis-
arming.
Check
all passenger doors Check luggage compart- unlocked. ment released when but-
ton pressed within 10 sec- onds of first press.
Check luggage compart
- No feature.
ment released when but
- ton pressed within 10 sec-
onds of second press.
Security System - RESTRICTED ISSUE 84
-
A5.18 REAR DOOR LOCKASS€MBLY - RENEW
SRO 86.25.47
. Remove the veneer trim pad. See Section 13 of the VSM.
. Remove the upper trim pad. See Section 13 of the VSM.
. Remove the lower trim pad. See Section 13 of the VSM.
. Using a suitable plastic knife, cut through the weathershield to door sealant and pull back the weathershield for ac-
. Cut and remove the securing tie-wrap from the door lock assembly harness multi-plug.
Displace and reposition the door lock assembly multi-plug from the mounting bracket and disconnect.
Disconnect the door handle link rod.
. Disconnect and remove the door sill button link rod.
= Undo and remove the door lock assembly securing bolts.
. Undo and remove the lower securing bolt from the glass frame.
Displace and reposition the door lock assembly into the bottom of the door.
Displace and remove the edge clip from the door handle release cable.
. Displace and reposition the door handle release cable.
9 Displace and remove the door lock assembly.
cess
to the door lock assembly.
A5.19 TRUNKLIDLOCKACTUATOR- RENEW
SRO 86.25.49
. Open the trunk lid.
. Remove the luggage compartment lamp assembly. See Section 15 of the VSM.
Displace and remove the trunk lid liner fasteners and reposition for access.
. Undo and remove actuator mounting bracket securing bolts.
Disconnect the actuator to lock mechanism link rod.
. Remove the actuator and motor.
Undo and remove the actuator to mounting bracket securing screws.
Fitting
a new actuator is the reverse of the removal procedure.
Disconnect
the actuator harness
multi-plug.
15.20 CLOCKMODULE- RENEW
SRO 86.80.13
. Remove centre console ashtray and veneer panel., refer to VSM, section 13.
. Release and remove gear selector illumination module securing screws.
. Re-position illumination module as necessary for removal of radio console.
= Release radio console securing screws, partially withdraw radio console from center console so that console harness
and radio aerial connectors can be removed.
. Release radio ground lead from securing nut.
. Remove dedicated radio harness connector from multi-plug.
. Fully withdraw radio console and remove radio unit.
Release securing screws and remove clock module.
15.21 READER EXCITER COIL AND MODULE - RENW
. Access to the reader exciter coil is gained by removing top and bottom ignition cowls, refer to VSM, Section 13 for
The exciter coil is mounted around the ignition switch and can be removed by releasing spring tension coil clips.
. The module is mounted on the steering column assembly, secured by two bolts.
. To remove the module disconnect the harness multi-plug and remove the securing bolts.
remove
/ refit instructions.
X300 VSM Issue 1 August 1994 44