0
0
0
Brakes (
12.1 COMPONENT LOCATlONS
Fig. 1 AJ16 (normally aspirated)
Fig.
2 AJ16 (supercharged)
Fig.
3 VI2
Key to Figs. 1,2 and 3:
1. Throttle position sensor 4. ABS motor
2. Traction control actuator 5. Valve block 3. Pump 6. Control module (ABS / TC CM)
X300 EDM 1 Issue 1 August 1994
Electrical rl
SECTION CONTENTS
Sub-Section 15.4 Driver Ergonomics
Sub-Section Title SRO Page
15.4 ............. Driver Ergonomics .............................................................. 15.4- 1
15.4.1 ............ System Description .............................................................. 7 5.4- 1
15.4.1.1 .......... Entry/ExitMode ................................................................ 15.4-1
15.4.1.2 .......... Driving Position Set ............................................................. 15.41
15.4.1.3 .......... PassengerSeatSet ............................................................... 15.4-1
15.4.1.5 .......... Reverse Mirror Dip .............................................................. 15.4-3
15.4.2 ............ System Components ............................................................. 15.4-3
15.4.2.1 .......... Seats - Driver and Passenger ...................................................... 7 5.4-3
15.4.2.3
.......... Seat Lumbar Pump .............................................................. 15.4-3
15.4.1.4
.......... RemoteRecall .................................................................. 15.43
15.4.2.2 .......... SeatMOtors .................................................................... 15.43
15.4.2.4 .......... Seat
Heaters and Thermostats ..................................................... 15.4-3
15.4.2.5 .......... Seatswitch Pack ................................................................ 75.45
15.4.3 ............ Seat Control Module ............................................................. 15.45
15.4.3.1 .......... Seat Control Module Connector Pins ............................................... 15.4-6
15.4.4.1 .......... Column Motors ................................................................. 75.48
15.4.4.3 .......... Driver / Passenger Rear View Mirror Motors ......................................... 15.4-9
15.4.4 ............ Steering Column /Mirror ......................................................... 75.48
15.4.4.2 .......... Column Joystick Switch .......................................................... 15.48
15.4.4.4 .......... Mirror joystick .................................................................. 15.49
15.4.5 ............ Column/Mirror Control Module ................................................. 15.4-10
15.4.6 ............ Non-Memory and Manual Applications ........................................... 15.4-12
15.4.6.1 .......... Non-Memory ................................................................. 15.4-12
15.4.6.2 .......... Manualseats .................................................................. 15.4-72
15.4.6.3 .......... Manual Column ............................................................... 15.4-12
15.4.7 ............ Symptom FlowChafls .......................................................... 15.4-13
15.4.8
............ Diagnostic Sub-routines ........................................................ 15.4-17
15.4.9.16 ......... Key to Schematic Diagrams ...................................................... 15.4-35
15.4.9 ............ Pin-Point Tests ................................................................. 15.4-19
15.4.10
.......... Electrochromatic Rear View Mirror ................................................ 15.4-36
15.4.10.1 ......... Description ................................................................... 15.4-36
15.4.10.2 ......... Test Procedure ................................................................. 15.436
X300 EDM V Issue 1 August 1994
Electrical IT
15.2.2 INSTRUMENT PACK CONNECTORS
0
Socket A (24-way)
Pin Circuit Input
1. Fuel used 2. 12V ignition feed 3. Ground 4. Ground 5. Battery feed 6. 12V auxiliary feed 7. Anti-lock fail 8. -
Socket 6 (48-way)
Pin Circuit Input
1. - 2. Speed output 1
3. Speed output 2
4. Trip stalk cycle 5. - 6. - 7- 8. - 9. Generator indicator voltage 10. Brake fluid level 11. - 12. Trip reset 13. Screenwash fluid level 14. Transmission sport mode 15. Seat belt 16. Luggage compartment open
Pin
9.
10.
11.
12.
13.
14.
15.
16.
Pin
17.
18.
19. 20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
Circuit Input
Illumination feed
-
- -
Diagnostic serial output (K) Diagnostic serial input (L)
Distance
-
Circuit Input
Park brake (on)
D.I.
bulb fail - - -
Check engine
Exhaust temperature
Main beam
- - - - - - - -
Fig. 1 Pin Locations
Pin
17.
18.
19.
20.
21.
22.
23.
24.
Pin
33.
34. 35.
36.
37.
38.
39. 40.
41.
42.
43.
44.
45.
46.
47.
48.
Circuit Input
-
Coolant temperature
Fuel level
Oil pressure
Coolant temperature output
Tachometer
input - ECM
-
Circuit Input
Ground - trip keyboard
Traction control status
Trip clear
Coolant level
Side lights (on)
Left D.I. (on)
Right D.I. (on)
Trip
km / miles
General bulb fail
Transmission fail
Air bag fail
Door ajar
- Driver’s
Door ajar - Passenger’s
-
X300 EDM 15.2 - 3 Issue 1 August 1994
15.4 DRIVER ERGONOMICS
15.4.1 System Description
Adjustment of the seats, steering column and exterior rear view mirrors position is effected by means of control
switches. The switches maintain the adjustment facility while depressed, movement ceasing when the switch is re- leased.
Manual adjustment can be achieved either with the ignition key in place or with the driver‘s door open, or having been
closed within the last
30 seconds.
The system offers the following facilities:
Entry
/ Exit mode; an automatic seat /column position setting for ease of driver entry into / exit from the vehicle.
Driving position set; automatic recall of up to three preferred settings.
Passenger seat set; automatic recall of up to three preferred settings.
Remote recall; automatic recall of up to two memory positions from
a remote transmitter (in key fob).
Reverse mirror dip; automatic adjustment of passenger rear view mirror when reversing.
U: Vehicles intended for the Japanese market are fitted with an additional ‘fold away’ mirror function. This func- tion allows mirrors to fold flat against the car when parking in enclosed areas.
15.4.1.1 Entry/ Exit Mode
Entry / Exit mode is designed to give easier vehicle entry and exit for the driver. The facility is selected by positioning
the mode switch, located on the LH side of the column cowl, to ‘auto’ which designates the current seat / column posi- tion, ie driving positions, as the memorized position. On removal of ignition key or opening of driver‘s door, with igni- tion key still in place, the driver’s seat will move to the rear (current position allowing) and the column will adopt ‘tilt
away’ mode automatically creating additional space for driver exit
/ entry. Insertion of key in ignition or closure of
driver‘s door (with ignition key in place) returns seat / column positions to the memorized (previous) position.
Operation of eitherthe brake pedal or
seat/column manual controls during entry/exit mode execution will abort posi- tional adjustments. Setting the mode switch to OFF disables operation of entry / exit mode.
15.4.1.2 Driving Position Set
Setting of seat, column and external rear view mirrors to preferred driving position is available using the memory but- tons located on the drivers door switch pack. With the ignition key in place enter settings to be memorized as follows:
Adjust seat, column and mirrors to desired positions.
Press the ’memory’ button
so that it becomes illuminated.
Press button
1,2 or 3 to store configuration within four seconds of memory button operation. Memory light will extin- guish and a chime will sound, indicating procedure complete.
The above procedure may be repeated two more times until each button
(1,2 & 3) has a preferred position stored in
memory, accommodating different driver settings. Operation of any push-button (1,2 or 3) will re-position seat col-
umn and mirrors to the stored settings.
Memory recall will operate under the following conditions:
. Ignition key in and gear selector in park.
8 Ignition key in and handbrake on.
8 Ignition key out and driver’s door open (or having been closed within the last 30 seconds).
Re
-setting the preferred position on any setting button automatically erases previously stored information. Memory
information is not erased if power supply to the seat and column / mirror control modules is lost (e.g. battery discon- nected).
15.4.1.3 Passenger Seat Set
The procedure for setting and recalling a preferred passenger seat position is identical to that for a driving position.
Memory recall will only operate with ignition key in auxiliary position or passenger door open, or having been closed
within the last
30 seconds.
X300 EDM 15.4 - 1 Issue 1 August 1994
15.4.1.4 Remote Recall
Remote activation of memory positions 1 and 2 can be achieved using the key fob transmitters (one per set of keys).
lfthe vehicle is unlocked using the remote transmitter the stored driving position will be adopted automatically. If the
vehicle is unlocked using the remote transmitter and an exit position is already set the corresponding entry position
will be adopted until the ignition key is inserted, the stored driving position will then be restored. 0 ~
15.4.1.5
Reverse Mirror Dip
On selection of reverse gear and operation of the mirror toggle switch downwards, the passenger side rear view mirror
will automatically tilt downwards to assist reverse parking. Upward adjustment disables reverse dip, a further down- ward adjustment when still in reverse gear reinstates reverse dip. The mirror will return to normal position when any
other gear position is selected.
15.4.2 SYSTEM COMPONENTS
15.4.2.1 Seats
- Driver and Passenger
The driver and passenger seat adjustment systems comprises the following components:
o Fore / aft motor
o Front raise / lower motor
o Rear raise / lower motor
0 Squab recline motor
0 Headrest motor
0 Lumbarpump
0 Squab heater
0 Inner cushion heater
0 Outer cushion heater
0 Heater thermostat
0 Switch pack
o Seat Control Module (SCM)
o Wiring harness
15.4.2.2 Motors
The five seat position adjustment motors are located below the seat cushions (horizontal and vertical adjustment) and
behind the squab (recline and headrest adjustment). Each motor unit incorporates a potentiometer which provides
directional movement position control via feedbackvoltage variations to the SCM. Positional variations are activated
by the SCM in response to signals from switches mounted on the seat switch pack.
15.4.2.3 Lumbar Pump
The lumbar pump, located behind the seat squab allows adjustment of seat rigidity by increasing/decreasing air pres- sure in the lumbar pad. The pump motor is controlled from a switch on theseat switch pack and governed by an in-line
pressure switch.
A solenoid valve is used to regulate air flow to the lumbar pad.
15.4.2.4 Heaters and Thermostats
The two cushion heaters and squab heater are regulated by a single in-line thermostat and operated by a switch
mounted on thecenter console switch pack. Operation of this switch causesthe Body Processor Unit (BPU) to energize a timed input to SCM (for 11 minute f 1) which in turn causes SCM to energize the heater supply. The supply will
remain on until timed out, although the heater circuit will be broken by the thermostat if the set temperature is ex- ceeded.
Note: Heatingcan only occur when the ignition switch is position I1 and the ambient temperature is belowthe thermo- stat pre-set value of 26°C.
X300 EDM 15.4 - 3 Issue 1 August 1994
IT Electrical
15.4.5 COLUMN / MIRROR CONTROL MODULE
The Column / Mirror Control Module C/ M CM controls the operation of position adjustment motors by acting upon
inputs from the relevant switches. The module also forms an interface with signals from associated systems which
affect column /mirror movement. The
C/ M CM works in conjunction with SCM and SL CM to provide positional adjust- ment memory functions as previously described.
There are three connectors to the
C I M CM single multi-pin socket, designated block A, B and C, which connect the
various inputs / outputs and peripheral devices to the module. Connections are as listed below.
I BLOCK A [26-WAY GREY) 1
I .. I I 41 Input Switched to 12V ..
20 Memory set selected
Input Switched to 12V
21
Tilt restrict ident Input Switched to ground 1 open
22 Key in ignition barrel active
Input Switched to ground
circuit
23
1 Auxiliary ground on Input 1 Switched to ground
24 1 Reference voltage +ve feedback output I4.5v
25 1 Passenger mirror R/L Output 1 +ve 1 -ve
26
1 Mirror motor common Output I +ve / -ve
BLOCK B (lgWAY, GREY)
Pin No. I Description I In / out lsignal
1 Driver mirror L/R feedback Input 140mV - 4.36V
2 Passenger U/D feedback
Input 140mV - 4.36V
3 Driver mirror U/D feedback Input 140mV - 4.36V
4 Column tilt feedback Input 140mV - 4.36V
5 Column reach feedback
input 140mV - 4.36V
6 Reverse gear selected
Input Switched to ground
-
E I ect r ica I
15.4.7 SYMPTOM FLOW CHARTS
The following test procedures are designed to test the system as a whole, identifying faulty areas and indicating poss- ible solutions by functional operations.
During all test procedures the entry
/ exit mode switch must be OFF.
The first three test procedures listed i.e. drivers seat position adjustments, steering column position adjustments, rear
view mirror position adjustments must be carried out four times, each time under one of the conditions stated below:
Key in ignition barrel
Ignition key in auxiliary position
Driver’s door open with ignition key out
Driver’s door closed within the last 30 seconds with ignition key out.
0
Driver‘s seat position adjustments
1.
2.
3.
0
4.
5.
6.
7.
0
Locate seat switch pack on the side of the seat cushion.
Operate the fore
/ aft movement control switch. Does the seat respond in the correct
manner?
Yes: Proceed to step 3.
No:
Operate front and rear, raise / lower movement control switches. Does seat respond in the
correct manner in each case?
Yes: Proceed to step 4.
No:
Operate squab recline / incline movement control switch. Does squab respond in correct
manner?
Yes: Proceed to step 5.
No:
Operate lumbar pump inflate / deflate control switch. Does lumbar pad stiffen and slacken
according
I y?
Yes: Proceed to step 6
No:
Operate headrest raise / lower switch. Does headrest respond in correct manner?
Yes: proceed to step
7.
No:
Remove key from ignition, close driver‘s door and allow 30 seconds to elapse. Repeat
steps
1 - 6 and check that adjustment cannot be made.
Test complete; proceed to Memory Position Set.
Abort
test and refer to Diagnostic Sub
-Routines.
Abort test and refer to Diagnostic Sub
-Routines.
Abort test and refer to Diagnostic Sub
-Routines.
Abort test and refer to Diagnostic Sub
-Routines.
Abort test and refer to Diagnostic Sub
-Routines.
Steering column position adjustments
1.
2.
Locate steering column joystick switch the LH side of the column.
Operate switch to give fore
/ aft movement. Does the column respond in correct manner?
Yes: Proceed to step 3.
No:
Operate the switch to give raise / lower movement. Does column respond in the correct
manner in each case?
Yes: Proceed to step 4.
No:
Remove key from ignition, close driver’s door and allow 30 seconds to elapse. Repeat
steps 1
- 3 and check that adjustment cannot be made.
Test complete; proceed to Memory Position Set.
Abort
test and refer to Diagnostic Sub
-Routines.
3.
Abort test and refer to Diagnostic Sub-Routines.
4.
5.
X300 EDM 15.4 - 13 Issue 1 August 1994
Rear view mirror position adjustments
1. Locate mirror select switch on driver's door switch pack and select driver's side mirror, ie
rotate switch towards the door.
2. Locate rear view mirror joystick switch on driver's door pack.
Operate the switch to give left
/ right and up / down movement. Does the mirror respond
in the correct manner?
3. Yes: Proceed to step 4 or 5.
No:
Japanese market vehicles only
Operate the switch to action 'fold away mode'. Does mirror respond in the correct manner
in each case?
Yes: Proceed to step
5.
No:
All markets
Operate mirror select switch to opposite position and repeat steps
1 to 4 for passenger side
mirror.
With ignition switched to auxiliary, select reverse gear and operate mirror joy
-stick
downwards. Does passenger side mirror dip automatically?
Yes: Proceed to step
7.
No:
Remove key from ignition, close driver's door and allow 30 seconds to elapse. Repeat
steps
1 - 6 and check that adjustment cannot be made.
Test complete; proceed to Memory Position Set.
Abort
test and refer to Diagnostic Sub
-Routines.
4.
Abort test and refer to Diagnostic Sub-Routines.
5.
6.
Abort test and refer to Diagnostic Sub-Routines.
7.
8.
Memory set position - drivefs side
1.
2.
3.
4.
5.
6.
7.
8.
Position the entry / exit switch, located on the LH side of the steering column, to off and
insert the key in the ignition.
Operate switches to position column, mirrors and seats to preferred positions.
Select 'memory' on the driver's door switch pack. Check that switch illuminates.
Depress desired memory button,
1,2 or 3, on door switch pack within 4 seconds of
memory select. Check that a chime sounds to confirm memory storage.
Operate the switches
so that memorized positions are changed. Depress relevant memory
option button,
1,2 or 3 and check that all positional settings are restored as memorized.
Remove key from ignition, close all doors and allow
30 seconds to elapse. Repeat steps 1
to 4 and check that adjustment cannot be made.
Readjust settings so that memorized positions are changed, leave the vehicle and operate
remote memory recall by locking and unlocking using the remote transmitter. Use both
transmitters to check both memory positions. Check all positional settings are restored as
memorized.
Yes: Proceed to step
8.
No:
Test complete. Abort
test and refer to Diagnostic Sub
-Routines.
X300 EDM Issue 1 August 1994 15.4 - 14