1994 HONDA INTEGRA ECU

't 7.Make sure the transmission is in @ position.
Then fill the transmission with ATF and run the en-
gins tor 30 saconds or until spproximately ons quart
iB discharged.
Rsmove the drain hose and reconnect the cooler
return hoae to th€ transmission.
Refillth€ trsnsmission with ATF to the prop€r levol.
18.
19.
FILLER CAP
TOOL MAINTENANCE
1. Empty and rinse aftor each use. Fill the can with
water and pressurize the can. Flush the discharge
line to ensure that the unit is clean.
2. lf discharge liquid does not toam, the orifice may be
blocked.
3. To clean, disconnect the plumbing trom the tank 8t
the large coupling nut.
4. Remov€ the in-line filter trom the discharge side and
clean it necossarv.
5. The fluid orilice is located behind the tilter.
Clean it with the Dick stored in the boftom ot the tank
handle or blow it cl6an with air. Securelv reassem-
ble all Darts.
COUPLII{G I{UT
ORIFICE
FILTER
---0--L--
IO.BI G
14-169

Steering Column
Installation (cont'dl
Finaltorque:22 N.m{2.2 kgf.m, 16lbt.ftl
CAUTION:
. All SRS electrical wiring hrrnossos are covgrod wilhyellow insulation,
. When disconn€cting the SRS wire harness, installthe short connector on the airbag. th€n dbconnoct
the wire harness.
. Replaca the entire alfected SRS harness assembly if
there is an open circuit or damage to tho wiring.
1. Slip the upper end of the steering joint onto the col-
umn shaft {line up the bolt hole with the flat on the
shaft), and loosely install the upper steering joint
bolt.
UPPER STEERING JOINT BOLTBolt must line up withflat on shaft.
STEERINGJOINT
Slip the lower end of the steering joint onto the pin-
ion shaft. Line up the bolt hole with the groove
around the shaft) and loosely jnstallthe lower bolt.
NOTE:
. Be sure that the lower steering joint bolt. is
securely in the groove in the steering gearbox
pinion.
. Before tightening the steering joint bolts, pull on
the sleering joint to make sure that the steeringjoint is fully seated.
LOWER STEERING JOINT BOLTFin6ltoroue:22 N.m {2.2 kgt m. 15 lbf.ftl
17 -32
Install the steering column with the flange nuts,then installthe column holder and flange bolts.
Tighten the upper and lower steering joint boltsloosely installed in steD 2,
FLANGE BOLTS22 N.m12.2 ksi.m, 16 tbtftl
Install the steering joint cover with the clamps andclip.
CLIP

Power Steering Hoses, Pipes
Replacement
NOTE:
. Connect each hosg to the corresponding pipe securg-
ly until it stops at the stopp€r on the pipe.
Install the clamp or ad,ustable clamp at the specified
distancs from the hose end as shown in the drawing.
. Add the power steering fluid to the specilied level on
the reservoir and check fo. leaks (see page 17-23).

Put ov6r the pipe untilthe hose stops at the$opper.
CAUTION: Chock all clampsfor doterioration 8nd dstor-
mation, and rsplacG with new onss if n6co33!ry,

Put over the pipe untilthehose stops at the stopper.
2.5 - 5.5 mm
{0.01 - 0.22 inl2.0 - 4.0 mm10.08 - 0.16 inl
2.5 - 5.5 mm10.01 - 0.22 in)
OUYI.fT HOSE11 N.m{1.1 kgl.m, 8 lbl.ftl
INI."ET HOSE
ABLE CLAMP
RETURN HOSE
coot"ER
CLAMPS
17 -34
CLAMPS

Remov€ the circlip, then remove the drive shaft
assembly from the pump housing using a plastic
namm€r.
Remove the seal spacer and oil seal.
Inspect the pump housing for damage on the seal-
ing surfaces.
/-clRcLlP
Q'/
ra -,"
DRIVE SHAFTfor bend,damage or wear,
PUMP HOUSING
11. lnspect the bearing by rotating the outar race slow-
ly. lf any play or roughness is felt, replace the bear-
ing.
Remove and discard the bearing using the
tool and a gress.
Pra3s
+
special
13.Install the new bearing
press.
I{UB DIS/ASSEMBLY BASE07GAF - SD40700
using the special tool and a
Press
+
Installwith thered shielded sidelacing down.
07GAF - SDis)700NOTE: Support the inner racewith the tool securely.
17-39

Power Steering Pump
lnstallation
1.Connect the inlet and outlet hoses. Tighten the
pump fiftings securely.
Loosely install the pump in the pump bracket with
mounting bolts.
11N.m11.r kgf.m, 8lbf.ftlOUTIIT HOUSE
INI.TT HOSEO-RINGReplaco.
ADJUSTINGBOLT
PUMP MOUNTING BOLTS2,r N.m {2.4 kgl.m. 17 lbf'ft}
Install the DumD belt.
CAUTION:
. Make surs that thg powor gtooring bslt i!
securgly on the grooyos of ths pulloy!.
. Do not get powor stggring fluid o. groaso in thg
power steering bclt or pulley trc6. Cloan oft 8ny
tluid or groa36 belore installation.
POWER STEERING BELT
PULI..EY
5.
Adjust the pump belt (see page 17-201.
Fill the reservoir to the uoDer level line.
NOTE; Take care not to spill the fluid on the body
and parts. Wipe off the spilled fluid at once.
GAUTION: Uro only Ganuino Honda Powor Stsor.
ing Fluid-V. Using othor tlui& 3uch a3 ATF or oiher
manutacturor's powor steering tluid will drm89e
the rystgm.
SYSTEM CAPACITY:
1.06litor (1.12 US.qt, 0.93 lmp.qt)
RESERVOIR CAPACIW:
0.79 litor (0.1|:| US.qt, 0.?0 lmp.qtl
UP?ER I.fVEL LINE
IEVEI LINE
- Start the engine, let it run at idle, then turn the
steering wheel lock-to-lock severaltimes to bleed
air from the system.
- Recheck the fluid level and add some if neces-
s8ry.
CAUTIONT Do not fill tha .63ervoir boyond th6
upp€r lcvol lino.
17 -44

Apply power steering fluid to the surface of the spe-
cial tool. Set the new seal rings over the special tool
from the smaller diameter end of the tool, and
expand the seal rings. Do two rings at a time from
each end of the sleeve,
NOTE:
. Do not over-expand the seal ring. Install the resin
seal rings with care so as not to damage them.
After installation, be sure to contract the seal
rings using the specialtool {sizing tool}.
. There are two types of sleeve seal rings: black
and brown. Do not mix the different types of
sleeve seal rings as they are not compatible.
Set the special tool in the grooves in the sleeve. and
set each ring in each groove securely.
NOTE: After installation, compress the seal rings
with your fingers temporarily.
BALL JOINT BOOT CLIP GUIDEo?MAG - SL001d)
14. Apply power steering fluid to the seal rings on the
sleeve and to the entire inside surface of the special
tool.
15. Insert the sleeve into the specialtool slowly.
16. Move the sl€eve each direction several times to
make the seal rings snugly fit in the sleeve.
NOTE: Be sure that the seal rings are not turned up.
SLEEVE SEAL RINGSIZING TOOL
13.
07974 - 5450200
Cutout,
't7.Apply power steering fluid to the surface ol the pin-
ion shaft, then assemble the sleeve over the pinion
shaft, aligning the locating pin on the inside of the
sleeve with the cutout in the shaft,
NOTE: Be careful not to damage the valve seal ring
when inserting the sleeve.
Install the circlip securely in the pinion shaft groove.
NOTE: Install rh€ circlip with its tapered side facing
OUI.
19. Apply power steering fluid to the seal ring lip of the
valve oil seal. Then install the seal in the valve
housing using a hydraulic press and special tools as
shown.
18.
ATTACHMENT,32x35mm077{6 - 0010100
{cont'd)
VALVE OIL SEAL
17-55
ir

15.Thread the right and lefi tie-rod ends onto the rack
an eoual number of turns.
TIE-ROO ENDTIE.ROD LOCKNUT
R€connect the tie-rod ends to the steering knuckles,
tighten the castle nut to the specified torque, and
install new cotter pins.
CAUTION: Iorquo tho castle nut to tho lower tor-
que lpocification, thsn tighton it only far cnough to
align thc slot with tho pin hole. Do not align tho
nut by loosoning.
CASILE NUT39 - 47 N.m14.0 - a.8 kgf.m. 29 - 35 lbf ftl
17. lnstallthe front wheels.
18. Fill the system with pgwer steering fluid and bleed
air from the system (see page 17-21).
19. After installation. perform the following checks.
. Check the gearbox Jor leaks (see page 17-231
. Adjust the front toe (see section 18).
o Check the steering wheel spoke angle. Adjust by
turning the right and left tie-rods, if necessary.
Ball Joint Boot Replacement
Remove the boot set ring and the boot.
CAUTION: Do not contaminate ihe boot in3talls-
tion section with gr€aso.
Pack the interior of the boot and lip with grease.
Wipe the grease off the sliding surface of the ball
pin, then pack the lower area with fresh grease.
CAUTION:
. Ke€p g;eass off the boot in3tallation section and
tho laperad section of the ball pin.
. Do not altow dust, di.t, or other toreign mat6ti-
als to enter tho boot,
LIPBALL PIN TAPEREDSECTIONWipe off the grease.
BOOT INSTALLATIONSECTIONwiDe off the grease.
BOOT INSTALLATIONSECTIONWipe off the grease.
COTTER PINOn reassembly, bendthe cotter pin as shown.
Install the boot in the groove ot the boot installation
section securely, then bleed air.
SALL JOINT BOOTCLIP GUIDE07MAG - SL(x)l00Adiust the depth byturning the tool.
SET RING
Insert the special tool into the threads in the ball pin
and align the end of the tool with the groove in the
boot.
Slide the clip over the tool and into position
CAUTION: After installing the boot, check th. b.ll
pin taperod section tor grease contamiration and
wipe it if nocossary.
NE.ROD END
Turn the right and left tie-rods equally.
17-65

R6ar Door:
'13. Adjust clearance "H" as follows.
"H" lsos page 20-421
- 1 Loosen the nut securing the stopper plates.
2 Loosen the nut securing the roller guide, and
move the guide up or down to align the glass
with the body at the rear and center pillars.
GLASS
ROLLER GUIDE
-3 Loosen the locknuts securing the center glass
guide, and adjust the glass fore and aft by mov-
ing the center glass guide.
NOTE: Hold the adjusting bolts with a hex
wrench or tlat tip screwdriver when loosening
the locknuts.
I
-4 Repeat steps-2 and -3 until clearance "H" is
within the specified limits. then fasten the center
glass guide and roller guide.
Press the stopper plates against the glass stop-
pers, then fasten the stopper plates.
NOTE: Check that the stopper plates contact
the glass stoppers evenly.
STOPPER PLAYElF ontl
204s