Heater or A/C Control Lamp
Four Wheel Drive Indicator
rour Wheel Drive Shift Lever
Instrument Panel Compartment Lamp
Ashtray Lamp
Sunshade Vanity Mirror
"Crew Cab Only
LAMP OR BULB
INSTRUMENT PANEL
Transmission Indicator (PRNDL)
Daytime Running Lights Indicatory
Charging System Indicator Lamp
Instrument Cluster Illumination
--Gage Cluster
Instrument Cluster Illumination
-Tachometer Cluster
Headlamp Beam Indicator
Directional Signal Indicator
Brake Warning Indicator
Safety Belt Warning
Check Gages Indicator
Malfunction Indicator ("Service
Engine Soon") Lamp
Upshift Indicator
Glow Plugs Lamp*:$:
Low Coolant
Water
in Fuel Lamp*'$
Service Throttle Soon Lamp*"
194
161
194
194
I94 74
TRADE NO.
161
74
74
I94
I94 74 74
74
74 74
74
74
74
74
74
74
6
6-98
ProCarManuals.com
Explanation Of Scheduled Mainienance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE“‘ - ALWAYS USE
SJ3 ENERGY CONSERVING I1 (GASOLINE ENGINE) OR CF-4/SH
(DIESEL ENGINE) QUALITY OILS
OF THE PROPER VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s engine (e.g.
SAE 5W-30 or 10W-30), see “Engine Oil”
in the Index.
2. CHASSIS LUBRICATION - Lubricate the front suspension, king
pin bushings, steering linkage, transmission, and transfer case shift
linkage, parking brake cable guides, rear driveline center splines and
front axle propshaft splines, brake pedal springs, and clutch pedal
springs at the intervals specified.
If you have a 3500
HD, lubricate the king pins and king pin bushings,
every
1,500 miles (2500 km) for Maintenance Schedule I, or every
3,000 (5000 km) for Maintenance Schedule 11.
Ball joints and king pin bushings should not be lubricated unless their
temperature
is 10” F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or
they could be damaged.
Also, be sure
to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION (5-SPEED
MANUAL TRANSMISSION WITH DEEP LOW
) - Lubricate the
clutch fork ball stud through the fitting
on the clutch housing.
Lubricant must be added “sparingly” to
the fitting, as only .0066 lb.
(.003 kg) is required to lubricate the ball stud surface. Do not add
lubricant more often than the intervals
in the Maintenance Charts. Too
much lubricant will damage the clutch assembly.
4. COOLING SYSTEM SERVICE”’? - Drain, flush and refill system
with new coolant. See “Engine Coolant” in the Index for
the proper
coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test.
the radiator and cap.
* An Emission Control Service
?A fluid
loss in these systems may indicate a problem. Have them
inspected and repaired at once.
7-18
ProCarManuals.com
Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
USAGE
Engine Oil - Gasoline
Engines
Engine
Oil - Diesel Engines
Engine Coolant
Hydraulic Clutch System
Hydraulic Brake Systems
Parking Brake Cables
Power Steering System
Automatic Transmission
FLUIDLUBRICANT
API service SH or SG Energy
Conserving I1 oils
of the recommended
viscosity. The
“SH” designation may be
shown alone or
in combination with
others, such
as “SH/CD,” “SH, SG,
CD,”“SG/CD,” etc. To determine the
preferred viscosity for your vehicle’s
engine, see “Engine Oil” in the Index.
API service CF4SH. The
“CF4SH”
designation may be shown alone or in
combination
with others, such as
“CF-4/SG,” “CE/SH” or “CE/SG,” etc.
The designation may
also be listed in
reverse order, such
as “SH/CF-4.” To
determine the preferred viscosity for
your vehicle’s engine, see “Engine Oil”
in the Index.
Mixture
of water and a good quality
ethylene glycol base antifreeze
conforming
to “GM Specification
6038-M” (GM Part No. 1052753)’ or
approved recycled coolant conforming to
“GM Specification
603%”’ with a
complete coolant flush and refill.
Hydraulic Clutch Fluid (GM Part No.
I2345347 or equivalent).
Delco Supreme
11 @ brake fluid (GM
Part No.
1052535 or equivalent DOT-3
brake fluid).
Chassis Lubricant (GM Part No.
I2346003 or equivalent) or lubricant
meeting requirements of NLGI Grade
2,
Category LB or GC-LB.
GM Power Steering Fluid (GM Part
No. 1050017 or equivalent) conforming
to
“GM Specification 99850 10.”
DEXRON~ 111 or DEXRON~ IIE
Automatic Transmission Fluid.
7-26
ProCarManuals.com
Service Station Checks
It is important for you or a service station attendant to perform these
under-hood checks at each fuel fill.
Check the engine oil level and add if necessary.
Check the engine coolant level in the recovery bottle and add \
if
necessary.
Check the windshield washer fluid level and add if necessary.
See these items in the Index for information on how to check them.
7-30
ProCarManuals.com
Secondary
Hood Release
See Page 6-15.
Fluid
See Page 6-45.
engines, use 87
octane (or higher)
unleaded gasoline
only.
For diesel engines,
use at least
1 D
diesel fuel. For fuel
tank capacity
See Page 6-93.
Cold Tire /
Pressure
See the
Certificationflire
label on the
inside rear edge
of the driver's
door.
See Page 6-65,6-71.
, Battery
Your vehicle's
Delco Freedom
battery never
needs to have water added.
See Page 6-52.
Cooling System
coolant only at
the coolant
recovery tank
(gasoline engine)
or
only at the
coolant surge
tank (diesel engine). The
fluid
level should be at
the COLD mark.
See Page 6-38.
3 Check and add
Transmission
Fluid
See Page 6-30.
- Spare Tire
Pressure
See the
Certificatisnflire
label on the inside
rear edge
of the
driver's door.
See Page 6-71.
7-31
ProCarManuals.com
C
Camper Wiring Harness ........................................... 2-83
Capacities/Specification Charts ..................................... 6-91
CarbonMonoxide
............................................... 2-33
CargoLamp
.................................................... 2-52
Cassette Tape Player (see “Audio Systems”
)
Catalyticconverter .............................................. 6-64
Certificationire Label
........................................... 6-65
Changing a Flat Tire
......................................... 5-26, 5-32
Chemical Paint Spotting
........................................... 6-87
Child Restraints (See “Safety Belts”)
CHMSLFeedWire
.............................................. 2-82
Cigarette LightedAshtrays
..... ................................... 2-52
Circuit Breakers (See “Fuses”)
Cleaning
Finishcare
.................................................. 6-85
Glass
....................................................... 6-84
Insideofvehicle
.............................................. 6-81
Instrumentpanel. Top
.......................................... 6-83
Outsideofvehicle
............................................. 6-84
Special Problems
.............................................. 6-82
VinylorLeather
.............................................. 6-83
Wheels and Tires
.............................................. 6-86
Windshield
.................................................. 6-84
Clock
......................................................... 3-18
AM-FM Stereo Audio System with Cassette Deck
................... 3-11
AM-FM Stereo Audio System with Cassette Deck and Equalizer
... 3-14. 3-18
Conversion to Chassis Cab
........................................ 6-70
Coolant (See “Engine”)
Cooling System Capacity
.......................................... 5-17
Crankcase Capacity
.............................................. 6-93
Increasespeed
............................................... 2-46
CruiseControl
.................................................. 2-44
EraseSpeedMemory .......................................... 2-48
OnHills
..................................................... 2-48
Passing
..................................................... 247
Reducespeed
................................................ 2-47
Resume
..................................................... 2-46
Set
......................................................... 2-45
ToGetOutOf
................................................ 2-48
Customer Assistance for the Hearing or Speech Impaired
................. 8-3
Customer Satisfaction Procedure
..................................... 8-2
Daytime Running Lights (Canada Only)
......................... 2.50, 2.75
Indicator Light
.......................................... 2.50. 2.75
Diesel Fuel (See “Fuel”)
DomeLights
.................................................... 2-51
Doors
.......................................................... 2-7
Locks ........................................................ 2-5
Driving Across an Incline
............................................. 4-21
After Off-Road Driving
........................................ 4-22
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Driving (continued) AtNight
............................................... 4-24. 4.38
BackingUp
.................................................. 4-42
Defensive
.................................................... 4-2
Downhill
.................................................... 4-19
Freeway
...................................................... 4-29
Highway Hypnosis
............................................ 4-30
Hydroplaning
................................................ 4-27
InBlizzard
................................................... 4-35
InCity
...................................................... 4-28
InRain
...................................................... 4-26
In Sand, Mud, Ice, Or Snow
........................... 2-15,4-22, 5-40
InWater
..................................................... 4-23
Nightvision
................................................. 4-25
Off-Roading
................................................. 4-13
OnGrades
................................................... 4-43
On Hill and Mountain Roads .................................... 4-31
On Off-Road Hills
............................................ 4-16
On Snow or Ice
..................................... 2-15,433, 4-55
Skidding
.................................................... 4-12
Stuck in Deep Snow
...................................... 4-40, 5-40
Throughwater
.......................................... 2-15, 4-23
Uphill
...................................................... 4-17
Winter
...................................................... 4-33
WithaTrailer
................................................ 4-41
DrunkenDriving ................................................. 4-2
E
Electronic Heating/Air Conditioning (See “Heating”) Engine Adding Coolant
..................................... 5.14.5.17. 6-41
Coolant (Block) Heater
................................ 2.19.3-4. 6.23
Cold Weather Starting (Diesel)
................................... 2-17
Coolant
...................................... 5.13.5.20.6-92. 6.98
Coolant Temperature Gage
...................................... 2-79
Diesel
.................................................. 2.16. 6-5
Crankcase .............................................. 2.96. 6.93
Exhaust
................................................ 2.33. 6.64
FanNoise
................................................... 5-25
Identification
................................................. 6-89
Oil (See “Oil”)
RunningWhileParked
......................................... 2-33
Aircleaner
.................................................. 6-29
Noise Control System
.......................................... 6-16
Overheating
.................................................. 5-11
starting ................................................ 2.12. 2.16
Equipment. Add-on
............................................. 6-68
Exhaustsystem
............................................ 2.33. 6-64
3
ProCarManuals.com
F
FanNoise ...................................................... 5-25
Filter Replacement Chart
.......................................... 6-94
Finish Care
........................................................ 6-85
Damage
..................................................... 6-86
Automatic Transmission
........................................ 6-30
Brake
....................................................... 647
Coolant
..................................................... 5-17
Capacities .............................................. 6-92, 6-93
FrontAxle
................................................... 6-37
Hydraulicclutch
.............................................. 6-35
LeakCheck
............................................. 6-47. 6-51
ManualTransmission .......................................... 6-33
Power Steering
............................................... 6-43
Radiator
..................................................... 5-17
Rear Axle ................................................... 6-39
Recommended Fluids
.......................................... 7-25
Transfer Case
................................................ 6-36
Windshield Washer
............................................ 6-45
Four-WheelDrive ............................................... 244
Transfer Case
........................................... 2-35, 6-36
Front Axle ................................................... 6-37
Fuel (Diesel Engines)
............................................. 6-11
Cold Weather Operation ......................................... 6-6
Filter Replacement ............................................ 6-11
Fuel Requirements ............................................. 6-4
Gage
....................................................... 2-78
RunningOutOf
.............................................. 6-10
Tankcapacity ................................................ 6-93
WaterinFuel
................................................. 2-71
Fuel (Gasoline Engines)
............................................ 6-4
FillingYourTank
............................................. 6-13
Foreign Countries
............................................. 6-12
Gage
....................................................... 2-78
Gasolines for Cleaner Air
........................................ 6-5
Tankcapacity
................................................ 6-93
Fuses and Circuit Breakers
................................... 6-64. 6-96
FuseBlock ............................................. 6-63, 6-95
Headlights
.............................................. 6-62-6-97
Trailer Wiring Harness
......................................... 6-62
Windshield Wipers
....................................... 6-45, 6-96
Fluid
Power Windows and Other
Power Options ......................... 6-62
Gages ......................................................... 2-78
Coolant Temperature Gage
...................................... 2-79
FuelGage
................................................... 2-78
Odometer
................................................... 2-68
Oil Pressure Gage ............................................. 2-80
Speedometer
................................................. 2-68
4
ProCarManuals.com