DIESEL ENGINES - MAINTENANCE SCHEDULE lh
(continued)
If your driving conditions do NOT meet those specified in “Scheduled Maintenance Services”\
in this section, use Maintenance Schedule
II (a).
THE SERVICES SHOWN ON THIS CHART UP TO 60,000 MILES (100 000 km) ARE TO BE
DONE AFTER 60,000 MILES AT THE SAME INTERVALS.
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Explanation Of Scheduled Mainienance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE“‘ - ALWAYS USE
SJ3 ENERGY CONSERVING I1 (GASOLINE ENGINE) OR CF-4/SH
(DIESEL ENGINE) QUALITY OILS
OF THE PROPER VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s engine (e.g.
SAE 5W-30 or 10W-30), see “Engine Oil”
in the Index.
2. CHASSIS LUBRICATION - Lubricate the front suspension, king
pin bushings, steering linkage, transmission, and transfer case shift
linkage, parking brake cable guides, rear driveline center splines and
front axle propshaft splines, brake pedal springs, and clutch pedal
springs at the intervals specified.
If you have a 3500
HD, lubricate the king pins and king pin bushings,
every
1,500 miles (2500 km) for Maintenance Schedule I, or every
3,000 (5000 km) for Maintenance Schedule 11.
Ball joints and king pin bushings should not be lubricated unless their
temperature
is 10” F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or
they could be damaged.
Also, be sure
to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION (5-SPEED
MANUAL TRANSMISSION WITH DEEP LOW
) - Lubricate the
clutch fork ball stud through the fitting
on the clutch housing.
Lubricant must be added “sparingly” to
the fitting, as only .0066 lb.
(.003 kg) is required to lubricate the ball stud surface. Do not add
lubricant more often than the intervals
in the Maintenance Charts. Too
much lubricant will damage the clutch assembly.
4. COOLING SYSTEM SERVICE”’? - Drain, flush and refill system
with new coolant. See “Engine Coolant” in the Index for
the proper
coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test.
the radiator and cap.
* An Emission Control Service
?A fluid
loss in these systems may indicate a problem. Have them
inspected and repaired at once.
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18. EVAPORATIVE CONTROL SYSTEM (ECS) INSPECTION* -
Check all fuel and vapor lines and hoses for proper hookup, routing,
and condition. Check that
the purge valve works properly, if equipped.
Replace as needed.
19.
SHIELDS AND UNDERHOOD INSULATION
INSPECTIONAV
- Inspect shields and underhood insulation for
damage or looseness. Adjust or replace as required.
system installation
to see that gaskets are sealed properly and all hose
connections, fasteners, and other components are tight. Also check to
be sure that the air cleaner housing is properly seated, that
the cover fits
tightly, and
the wing nuts are tight. Tighten connections and fasteners
or replace damaged parts
as required.
20. AIR INTAKE SYSTEM INSPECTIONAV - Check the air intake
2 1. THERMOSTATICALLY CONTROLLED ENGINE COOLING
FAN INSPECTIONAV
- (If so equipped.) Inspect all hoses and
ducts for proper hook-up. Be sure the valve works properly.
22. EXHAUST PRESSURE REGULATOR VALVE INSPECTION”
- Check that the valve works properly. Correct any binding. Inspect
hoses for cracks, chafing
or decay. Replace parts as needed.
23. TIRE AND WHEEL ROTATION AND INSPECTION - For
proper wear and maximum tire life, rotate tires at the first
6,000 miles
( 10 000 kilometers) for Schedule I (+) or 7,500 miles (1 2 500
kilometers) for Schedule IT (0) and then every 15,000 miles (25 000
kilometers) thereafter. Follow the instructions and patterns shown in
Section 6. Check tires for uneven wear or damage. If irregular or
premature wear is apparent, check wheel alignment. Also, check or
damaged wheels. See “Tires”
in the Index for more information.
For dual wheels, whenever the vehicle, wheels, or fasteners are new,
have the wheel fastener torque set at the first
100, 1,000 and 6,000
miles (1 60, 1600 and 10 000 km).
Block the tires opposite those being removed to keep the vehicle from
rolling.
‘i: An Emission Control Service
ANoise Emission Control Service
VApplicable only to vehicles sold
in the United States
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Maintenance Record
After each of the preceding Scheduled Maintenance Services is performed,
record the date, odometer reading, services performed (list item numbers)
and
who performed the services in the appropriate column. In addition,
retain copies
of your receipts. It is suggested that receipts be kept with your
Owner’s Manual.
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M
Maintenance OtherItems
.................................................. 6-49
Periodic Inspections
........................................... 7-24
Record
...................................................... 7-27
Scheduled Maintenance
.................................... 7.3. 7.18
When Towing
a Trailer ......................................... 4-44
Convexoutside ............................................... 2-55
Electric Outside
............................................... 2-54
Inside
....................................................... 2-54
Outside
..................................................... 2-54
Vanity
...................................................... 2-56
ModelReference
.................................................. 111
Underbody .................................................. 6-87
Master Cylinder (See “Brakes”) Mirrors
........................................................ 2-54
...
0
Odometer ...................................................... 2-68
Off-Road Driving (See “Driving”)
Off-RoadRecovery
.............................................. 4-10
Oil (Except Diesel) ............................................... 6-17
Additives
.................................................... 6-23
DisposalofUsed
.............................................. 6-28
Pressure Gage
................................................ 2-80
To(3lheck
.................................................... 6-18
WhatKindtoUse
............................................. 6-19
WhentoAdd
................................................. 6-18
Whentochange
.............................................. 6-28
Oil(Diese1)
..................................................... 6-24
Additives
.................................................... 6-28
DisposalofUsed
.............................................. 6-28
ToCheck
.................................................... 6-25
WhatKindtoUse
............................................. 6-26
WhentoAdd
................................................. 6-28
Whentochange
.............................................. 6-28
Owner Checks and Services ........................................ 7-22
Parking OnHills
..................................................... 4-43
Over Things That
Burn ......................................... 2-32
Torque Lock (Automatic Transmission)
............................ 2-29
Your Vehicle (Manual Transmission)
.............................. 2-32
Passing Other Vehicles
....................................... 4-10. 4-60
Periodic Maintenance Inspections
................................... 7-24
ParkingBrake
................................................... 2-28
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Power DoorLocks
................................................... 2-6
Steering
...................................................... 4-8
Steering Fluid ................................................ 6-43
Winches ..................................................... 4-36
Power Take-Off (PTO) ........................................... 4-37
Product Service Publications
........................................ 8-6
Radiator Pressure Cap
............................................ 6-42
Radio (see “Audio Systems”)
Recommended Fluids and Lubricants
................................ 7-25
Replacement Parts ............................................... 6-91
Reporting Safety Defects ........................................... 8-5
Roadside Assistance ............................................... 8-5
RockingYourVehicle ............................................ 5-41
Recovery Hooks ................................................. 5-41
Safety Belts
.................................................... 1-10
Adults ...................................................... 1-15
Center Passenger Position ....................................... 1-24
Cleaning
.................................................... 6-84
Checking Restraint System ......................................
Child Restraints ...............................................
Children ....................................................
DriverPosition ...............................................
Extender ....................................................
Lapshoulder .................................................
Large Children ...............................................
Properwear .................................................
Questions and Answers .........................................
Rearseatpassengers ...........................................
ReminderLight ...............................................
Right Front Passenger Position ...................................
Small Children and Babies ......................................
Use During Pregnancy .........................................
SafetyChains ...................................................
Replacing After a Crash ........................................
WhyTheyWork ..............................................
144
1-32
1-30
1-16
1-43
1-16
1-41
1-15
1-14
1-25
1-15
1-44
1-23
1-30
1-23
1-11
4-41
Safety Warnings and Symbols ........................................ vi
Scheduled Maintenance Services
..................................... 7-3
Seats
Controls
...................................................... 1-2
Easy Entry Seat ................................................ 1-6
Latches
.................................................. 1-5, 1-9
ManualFront .................................................. 1-2
PowerDriver’s
................................................ 1-3
Rear ......................................................... 1-8
Reclining ..................................................... 1-3
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