1994 CHEVROLET TRACKER radiator

and refill. If you use this mixture. you
don't need to add anything else.
A CAUTION:
Adding only plain water to your
cooling system can
be dangerous.
Plain water, or some other
liquid like
alcohol, can
boil before the proper
coolant mix will. Your vehicle's
cool-
ant warning system is set for the
proper coolant
mix. With plain water
or the wrong mix, your engine could
get too hot but you wouldn't get the
overheat warning. Your engine could
catch fire and you or others could be
burned. Use a 50/50 mix of clean
water and a proper antifreeze.
NOTICE:
If you use an improper coolant mix,
your engine could overheat and be
badly damaged. The repair cost
wouldn't be covered by your war-
ranty.
Too much water in the mix can
freeze and crack the engine, radiator,
heater core and other parts. Some conditions, such
as air
trapped in
the cooling system, can af't'ect the coolant
level
in the radiator. Check the coolant
level when the engine is cold and follow
the steps under "Adding Coolant" for the
proper way
to add coolant.
If you have to add coolant Inore than four
times
a year. have your dealer check your
cooling system.
NOTICE:
If you use the proper coolant. you
don't have to add extra inhibitors
or
additives which claim to improve thc
system. These can
be harmful.
%-Valve Engine
Adding Coolant
To Check Coolant: When your engine is
cold.
the coolant level should be at
"LOW," or a little higher. When your
engine
is warm. the level should be up to
"FULL." or a little higher.
171 ..
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Service and Appearance Care
Radiator Pressure Cap
16-Valve Engine
To Add Coo1ant:If you need to add more
coolant, add the proper mix
qt the coolant
recovery tank. Add
coolant
mix at the recovery tank, but
be careful not to spill it.
NOTICE:
Your radiator cap is a 13 psi (90 kPa)
pressure-type cap and must be tightly
installed to prevent coolant loss and
possible engine damage
from over-
heating.
Be sure the amows on the
cap line up with the overflow tube
on the radiator filler neck.
When you replace
your radiator pressure
zap, an
AC@ cap is recommended.
Thermostat
Engine coolant temperature is controlled
by a thermostat in the engine coolant
system. The thermostat stops the
flow of
coolant through the radiator until the
coolant reaches a preset temperature.
When you replace your thermostat,
an
Ace' thermostat is recommended.
. . .172
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Service and Appearance Care
Windshield Washer Fluid
To Add:
Open the cap with the washer symbol on
it. Add washer fluid until the bottle is full.
NOTICE:
When using concentrated washer
tluid, follow the manuficturer’s
instructions for adding water.
Don’t mix water with
ready-to-use washer fluid. Water
can cause the solution to freeze
and damage
your washer fluid
tank and other parts
of the washer
system. Also, water doesn’t clean
as well
as washer tluid.
Fill your washer tluid tank only
3/4 full when it’s very cold. This
allows for expansion, which could
damage the
tank if it is completely
full.
Don’t use radiator antifreeze in
your windshield washer. It can
damage your washer system and
paint.
Brake Master Cylinder
Your brake master cylinder is here. It is
‘illed with
DOT-3 brake fluid.
I‘here are
only two reasons why the brake
fluid level
in your master cylinder might
go down. The first is that the brake fluid
goes down
to an acceptable level during
lormal brake lining wear. When new
iinings are put
in, the fluid level goes
mck
up. The other reason is that tluid is
leaking out of the brake system.
If it is,
you should have your brake system fixed,
;ince a leak means that sooner or later
your brakes won’t work well,
or won’t
work
at all.
So, it isn‘t a good idea to “top off’ your
brake fluid. Adding brake tluid won’t
. . .I74
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Service and Appearance Care
..........
Capacities and Specifications
Engine
Type .......................................... . * L4
Compression Ratio 8-Valve Engine
................................................. 8.9: 1
16-Valve Engine ................................................ 9.5: 1
Fuel Delivery
............................................. Fuel Injection
Piston Displacement
........................................ 97 CID (1.6L)
Valve Arrangement
.................................... In-Head “V” Type
Firingorder
.................................................. 1-342
AC Belt Tension ... Deflect
Belt 0.24-0.35 in. (6-9 mm) @I 22 lbs. (10 kg.) Pressure
Fan Belt Tension
Inspection
...... Deflect Belt 0.24-0.32 in. (6-8 mm) @ 22 lbs. (10 kg.) Pressure
Replacement
.... Deflect Belt 0.20-0.28 in. (5-7 mm) @ 22 lbs. (10 kg.) Pressure
Thermostat Temperature Specification
......................... 180°F (82°C)
Replacement Parts
Air Cleaner Filter
8-Valve Engine
.......................................... 13780-6 1 AAO
16-Valve Engine ......................................... 13780-58B20
Engine
Oil Filter .............................................. 9606241 5
Radiator Pressure Cap ............................................ 13 psi
Spark Plug ................................. R43XLS (0.028” - 0.032” Gap)
Battery
....................................................... 26-60s
Fuel Filter
.............................................. AC Type GF571
PCVValve
.................................................. 96058079
.. .200
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Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
&planation of Scheduled
Maintenance Services
?allowing are explanations of the services
isted in Schedule
I and Schedule II.
he proper fluids and lubricants to use are
.isted
in Section D. Make sure whoever
rervices your vehicle uses these. All parts
should be replaced and all necessary
repairs done before you or anyone else
~ives the vehicle.
NOTE: To determine your engine’s
displacement and code, see
“Engine Identification” in the
Index.
ITEM
NO. SERVICE
1 -e Oil and Filter Change* -
Always use SH or SG Energy
Conserving
II oils of proper
viscosity. The
“SH” or “SG”
designation may be shown
alone, or in combination with
others, such as “SHKD,”
“SH,
SG, CD,” “SG/CD,” etc.
* An Emission Control Service.
ITEM
NO. SERVICE
2
3
4
To determine the preferred
viscosity for your vehicle’s
engine (e.g.,
SAE 5W-30 or SAE
10W-30), see “Engine Oil” in
the Index.
Tire Wheel Rotation and
Jnspectioq
- For proper wear and
maximum tire life, rotate your
tires following the instructions
in this manual. See
“Ties,
Inspection and Rotation’’ in the
Index. Check the tires for
uneven wear or damage.
If you
see irregular or premature wear,
check the wheel alignment.
Check for damaged wheels also.
Fan (Water Pump) Drive Belt
Servk
- Inspect and adjust if
necessary at
30,000 mile
(50 000 km), or 30 month
intervals. Replace the belt at
60,000 miles (100 000 km) and
120,000 miles (200 000 km).
-shaft Timin? Belt
Replacemeat”
- Replace every
60,000 miles (100 000 km) and
ITEM NO.
SERVICE
then inspect after 30,000 miles
(50 000 km).
Drain, flush and refill the system
with new or approved recycled
coolant conforming to
GM
Specification 182SM. Keep
coolant at the proper mixture
as
specified. See “Coolant” in the
Index. This provides proper
freeze and boil protection,
corrosion inhibitor level and
maintains proper engine
operating temperature.
Inspect hoses and replace
if
they are cracked, swollen or
deteriorated. Tighten screw-type
hose clamps. Clean the outside
of the radiator and air
conditioning condenser. Wash
the pressure cap and neck.
To help ensure proper operation,
we recommend a pressure test
of
both the cooling system and the
nressure cap.
5 Coolin? Sys&nSemice* -
. . ,214
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Index
Care Appearance
................. 189
Canvas Top
.................. 193
Cassette Tape Player .......... 97
Compact Discs
............... 98
Safety Belts
................. 191
Case. Transfer ................. 47
Case. Transfer (Service)
.......... 170
and Cornpact Disc Player
..... 94
Player
.................... 90
AM/FM Stereo with ........... 93
Stereo with ................ 89
ofYour
..................... 97
Certification/Tire Label .......... 18 1
Chains. Tire ................... 188
Changing a Flat Tire
............. 146
Charging System Light
.......... 70
Check Engine Light
............. 71
Cassette
Tape. To Play a
AM/FM Stereo with Cassette Tape
AM/FM Stereo with Cassette Tape
Cassette Tape and Compact Disc Player.
Cassette Tape Player. AM/FM
Cassette Tape Player. Care
Checking Things under the
Hood
....................... 159
Checking Your Restraint Systems . . 33
Chemical Paint Spotting
.......... 194
Chevrolet/Geo Roadside Assistance Program
.................... 237
... 244
Chevrolet/Geo Service Publications
(Ordering Information)
........ 240
Child Restraints
.............. 27
Rear Seat
.............. . 28
Right Front Seat
............ 30
Top Strap
................... 28
Where to Put the
.............. 27
Children (Safety Belts)
........... 26
Children. Larger (Safely Belts)
.... 32
Cigarette Lighter ............... 62
Circuit Breakers. Fuses and ....... 196
City Driving ................... I19
Cleaner. Air ................. 165
Cleaning
Aluminum Wheels
........ 193
Canvas Top
.................. 193
Fabric
...................... I90
Glass
....................... 191
Inside of Your Geo ............ 189
Instrument Panel. Top of
....... 19 1
Leather ..................... 19 1
Outside of Your Geo .......... 192
Problems. Special
............. 190
Vinyl
...................... 191
Clock. Setting the ............... 88
Clutch Adjustment
.............. I69
Coinholder and Bin ............. 61
Comfort Controls
............... 84
Comfort Controls and Audio Systems
.................... 83
Windshield and Wiper Blades ... 192 Compact
Disc.
To Play a ......... 95
with Cassette Tape and
......... 93
Compact Disc Player. AM/FM Stereo
Compact Discs. Care
of Your ...... 98
Compartments. Door Storage ...... 60
Compartments. Storage and ....... 60
Control of a Vehicle ............. 102
Control.
Loss of ................ 107
Controls Air Conditioner
.............. 85
Brightness .................. 57
Comfort
.................... 84
Features and
................. 35
Heater ...................... 84
Seat ........................ 10
Convertible Top
................ 72
Convex Outside Mirror
..... 59
Coolant Adding
..................... 171
Heater. Engine ............... 41
Recovery Tank
............. 142
Cooling
....................... 85
Cooling System ................ 141
Courtesy Transportation .......... 237
Cupholder
..................... 61
Curves. Driving on .............. 104
Engine
..................... 170
How to Add
to the Coolant
How to Add
to the Radiator ..... 144
Temperature Gage. Engine ...... 70
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Index
Fluid Automatic Transmission
....... 167
Brake
...................... 174
Manual Transmission
.......... 168
Power Steering ............... 173
Recommended
............... 225
Windshield Washer
........... 174
Foreign Countries. Fuels
in ....... 1.57
Foreign Material Paint Damage
.... 194
Four-wheel Drive
.............. 46
Four-wheel Drive (Service) ....... 170
Four-Wheel-Drive Vehicle. Off-Road
Driving With Your Geo
........ 108
Freeway Driving ............... 120
Freewheeling Hubs
Automatic
................. 47
Manual
..................... 46
Ashtray
..................... 63
Axle
....................... 170
Seat ........................ 10
Seat Side Pockets ............. 61
Seatbacks. Reclining .......... IO
Towing Hook-ups ............. 138
Fuel ......................... 156
FuelGage
..................... 69
Fuels in Foreign Countries ........ 157
Fuse Block, Instrument Panel ..... 198
Fuse Block, Main ............... 198
Fuses and Circuit Breakers ....... 196
Folding Rear
Seat
............... 13
Front Gages
Engine Coolant Temperature
.... 70
Fuel
....................... 69
Warning Lights and Indicators ... 68
Gasolines for Cleaner Air ........ 157
Glass
......................... 19 1
Glove Box .................... 60
GM Participation
in RBB Auto Line .
Alrernative Dispute Resolution
Program
.................. 235
Grips . Passenger Assist .......... 62
Guidelines. Driving ............. 107
Halogen Bulbs
............... 177
Hazard Warning Flashers
......... 132
Head Restraints
................ I1
Headlights .................... 177
Heater Controls
................ 84
Heater. Engine Coolant
(Block) .... 41
Heating ....................... 84
Highway Hypnosis
.............. 12 1
Hill and Mountain Roads ......... 121
Hill. Approaching a ............. 1 IO
Hitches ....................... 126
Hood Release .................. IS9
Hood . Checking Things under the . . 159
Hook.Ups . Front Towing ......... 138
Hook.Ups. Rear Towing
......... I39
Horn ......................... 53
Headlight High/Low Beam ....... 56
How to Add Coolant to the
How
to Add Coolant to the
Hubs. Freewheeling
Coolant
Recovery Tank
........ 142
Radiator
............... . .144
Automatic
................... 47
Manual
..................... 46
Hydroplaning .................. 118
Hypnosis. Highway
............. 121
Identification Number. Vehicle .... 196
Identification. Engine ............ 196
If a Tire Goes Flat .............. 146
If You’re Stuck: In Sand. Mud. Ice
or Snow .................... 153
Ignition Switch
................. 39
Incline
. Driving Across an ........ 113
Incline. Stalling on
an ........... 114
Intlation - Tire Pressure .......... 184
Inside Day/Night Rearview Mirror
...................... 59
Inside Rearview Mirror
.......... 59
Instrument Cluster .............. 66
Instrument Panel ............... 64
Instrument Panel Bins
........... 61
Instrument Panel Fuse Block ...... 198
Instrument Panel
. Cleaning the
Topof
..................... 191
Interior Lights ................. 57
Jump Starting
................. 133
... 246
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Paint Chemical Spotting
............ 194
Finish Care
.................. 192
Finish Damage
............... 194
Foreign Material
.............. 194
Brake
...................... 48
On Hills (Trailer Towing)
...... 128
Over Things That
Burn ........ 51
Your Vehicle
................. 50
Parts. Replacement .............. 200
Passenger Assist Grips
........... 62
Passenger Positions (Safety Belts)
. . 23
Rear Seat ................... 24
Right Front .................. 23
Passengers. Rear Seat (Safety Belts)
................ 24
Passing ....................... 106
Passing Signal ................. 56
Pedal Travel. Brake
............. 176
Periodic Maintenance Inspections
. . 223
Pockets. Front Seat Side
.......... 61
Power Steering
................. 104
Power Steering Fluid
............ 173
Pregnancy. Safety Belt
Use
during .................... 23
Preparing Your Canvas Top for
Storage
..................... 80
Pressure Cap. Radiator ........... 172
Problems
on the Road ........... 13 1
Parking Protecting Exterior Bright Metal
Parts
....................... 192
Publications. Service
............ 238
Questions Many People Ask about
Safety Belts
- and the Answers.
Here are
.................. 18
Radiator Pressure Cap .......... 172
Radiator. How to Add Coolant
to the
....................... 144
Radio Reception. Understanding ... 97
Radio.
To Play the
AM/FM Stereo
............... 88
AM/FM Stereo with Cassette Tape
and Compact Disc Player
..... 93
AM/FM Stereo with Cassette Tape
Player
.................... 89
Rain. Driving in the
............. 11 7
Rainy Weather Tips. Some Other
... 118
Rear Ashtray
..................... 63
Axle
....................... 169
Seat Passengers (Safety Belts)
... 33
Seat. Folding
................ 13
Seat. Securing a Child Restraint
in the ..................... 28
Swing-Out Side Windows ...... 52
Towing Hook-Ups
............ 139 Rear
Window Defogger
............ 86
Window Wipermasher
........ 59
Window. Opening and Closing
Your
..................... 75
Window. Removing and Installing Your
..................... 76
Inside
...................... 59
Inside Daymight
............. 59
Reclining Front Seatbacks
........ 10
Recommended Fluids and Lubricants
............... 225
Recovery
Hooks. Using the ....... 154
Recovery. Off-Road
............. 105
Recreational Vehicle Towing
...... 129
Release.
Hood ................. 159
Reminder Light. Safety Belt ...... 19
Reminder. Lights On
............ 55
Remote Areas. Traveling to ....... 109
Removing and Installing
Your
Canvas Top .................. 76
Removing
and Installing Your
Rear Window
................ 76
Replacement Air Filter
.................... 166
Bulbs (Part Numbers)
.......... 199
Bulbs (Service)
............... 177
Parts ....................... 200
Wheel ...................... 187
Wheels. Used
................ 188
Rearview Mirror
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