1994 CHEVROLET S10 brake

Downloaded from www.Manualslib.com manuals search engine MAlNTENANCE SCHEDULE I
13 Tire and Wheel Rotation t
14 Drive Axle Service +tttt+
15 Brake Systems Inspection**
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in the Index
$ The California Air Resources Board has determined that the fail\
ure to perform this
maintenance item will not nullify the emission warranty or limi\
t recall liability prior to the
completion
of vehicle useful life. General Motors, however, urges that all recommended
maintenance services be performed at the indicated intervals and\
the maintenance be
recorded.
TO801
7-4

Downloaded from www.Manualslib.com manuals search engine MAINTENANCE SCHEDULE I/
Item Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60
No. Kilometers
(000) 12.5 25 37.5 50 62.5 75 87.5 100
Service
1 Engine Oil Change*-Every 12 Months, or
Oil Filter Change*-Every
12 Months, or
2 Chassis Lubrication-Every 12 Months, or
3 Cooling System Service*
0
-Every 24 Months or
o.......
0 0 0 0
o.......
0
*
11 Fuel Tank, Cap and Lines
12 Engine Accessory Drive Belt
13 Tire and Wheel Rotation
0 0 0 0
14 Drive Axle Service OO......
15 Brake Systems Inspection**
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in the Index
$ The California Air Resources Board has determined that the fail\
ure to perform this Inspection*$
Inspection*
0
0
maintenance item will not nullify the emission warranty or limit recall liability prior to the
completion of vehicle useful life. General Motors, however, urges that all recommended
maintenance services be performed at the indicated intervals and the maintenance be
recorded.
THE SERVICES SHOWN ON THIS CHART
UP TO 60,000 MILES (100 000 km) ARE TO BE
DONE AFTER 60,000 MILES
AT THE SAME INTERVALS.
TO803

Downloaded from www.Manualslib.com manuals search engine Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed
in this section. Make sure
whoever services your vehicle uses these. All parts should be \
replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE* - ALWAYS USE
API SERVICE SH OR SG ENERGY CONSERVING I1 OILS
OF THE
PROPER VISCOSITY. The “SH” or
“SG’ designation may be shown
alone or in combination with others, such as “SWCD”, or
“SH, SG,
CD,” or “SGKD”, etc. To determine the preferred viscosity oil for your
vehicle’s engine (e.g. SAE 5W-30), see “Engine
Oil” in the Index.
2. CHASSIS LUBRICATION - Lubricate the front suspension, ball
joint, steering linkage, and transfer case shift linkage, parking brake\

cable guides, propshaft splines, universal joints, brake pedal springs,
and clutch pedal springs at the intervals specified on the proper
maintenance schedule, or at every engine oil change, whichever comes
first
.
Ball joints should not be lubricated unless their temperature is 10°F
(-12°C) or higher. When the weather is cold, let them warm up before
lubricating them or they could be damaged.
Also, be sure
to check all the vehicle fluid levels at this time.
3.
COOLING SYSTEM SERVICE* - Drain, flush and refill the
system with new or approved recycled coolant conforming to “\
GM
Specification 6038-M” (4.3L engine) or “GM Specification 6043-M”
(2.2L engine). See “Engine Coolant” in the Index for the proper coolant
and mixture to use in your vehicle.
Also inspect the hoses and replace them if they are cracked, \
swollen, or
deteriorated. Clean the outside of the radiator and air conditioning
condenser. Wash the radiator neck. To ensure proper operation,
pressure test the radiator and cap.
4. AIR CLEANER FILTER REPLACEMENT* - Replace at
specified intervals. Ask your dealer for the proper replacement
intervals for your driving conditions.
5. FRONT WHEEL BEARING REPACK (%WHEEL DRIVE
ONLY) - Clean and repack the front wheel bearings at each brake
relining, or at the specified interval, whichever comes first.
*An Emission Control Service
7-7

Downloaded from www.Manualslib.com manuals search engine Owner Checks and Services
Listed below are owner checks and services which would be made\
at the
time period specified to help ensure proper safety, emission pe\
rformance,
and dependability
of your vehicle.
Be sure any necessary repairs
are completed at once. Whenever any fluids
or lubricants are added to your vehicle, make sure they are t\
he proper ones,
as shown in this section.
At Least Once a Month
Tire Inflation Pressure Check - Check the tires for proper inflation. If
they
are low, inflate them to the level specified on the Certification \
label.
See “Inflation-Tire Pressure” in the Index.
At feast Four Times a Year
Tailgate Lubrication - Lubricate tailgate latch bolt, handle assembly pivot
points, and hinges with lubricant recommended in
this section. Lubricate
every
3,000 miles (5 000 kilometers) if following Maintenance Schedule I, or
every
7,500 &les (12 500 kilometers) if following Maintenance Schedule II.
At Least Once a Year
Key Lock Cylinder Lubrication - Lubricate key lock cylinders with one
of the lubricants recammended in
this section.
Transmission Neutral or Clutch Start Switch Operation -
1.
2.
3.
4.
Before you start, be sure you have enough room around the veh\
icle.
Firmly apply both the manual parking brake, and the regular br\
ake. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
Be ready to
turn off the engine immediately if it starts.
On automatic transmission vehicles,
try to start the engine in each gear.
The starter should work only in
T“ (Park) or “N’ (Neutral).
On manual transmission vehicles, put the shift lever in “N’ (Neutral),
push the clutch down halfway, and
try to start the engine. The starter
should work only when the clutch is pushed down
all the way to the floor.
7-10

Downloaded from www.Manualslib.com manuals search engine Steering Column Lock Operation - While parked, try to turn the key to
LOCK in each gear shift position.
With an automatic transmission, the key should turn to LOCK only
0 With manual shift, the key should turn to LOCK only wnen you’re in
On vehicles with a key release lever, try to turn the key to
LOCK without
pressing the lever. The key should turn to
LOCK only with the key lever
depressed.
On
all vehicles, the key should come out only in LOCK.
when the gear shift is in “P’ (Park).
“R’ (Reverse).
Parking ‘Brake and Transmission “P’ (Park) Mechanism Operation -
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your
foot on the regular brake, set the manual parking brake.
0
0 To check the parking brake: With the engine running and the
transmission
in “N” (Neutral), slowly remove foot pressure from the
regular brake pedal.
Do this until the vehicle is held by the parking
brake only.
To check the
“P’ (Park) mechanism’s holding ability: Apply the regular
brake and shift to
“P’ (Park). Release the manual parking brake, then
slowly release the regular brake.
Lap and Shoulder Belts Condition and Operation - Inspect belt system,
including: webbjng, buckles, latch plates, retractors, guide loops and
anchors. Have a belt assembly replaced
if the webbing has been cut or
otherwise damaged.
Body Lubrication Service - Lubricate all body door hinges including the
tailgate and tailgate handle pivot points. Lubricate the body hood, fuel door
and rear compartment hinges, latches and locks including interio\
r glove box
and console doors, and any moving seat hardware. Lubricate the \
hood safety
lever pivot and prop rod pivot.
More frequent lubrication may be required
when exposed to a corrosive environment.
7-11

Downloaded from www.Manualslib.com manuals search engine Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained
from your GM Dealer.
USAGE
Engine Oil
Engine Coolant Hydraulic Clutch System
Hydraulic Brake Systems
Power Steering System
Manual Steering Gear Automatic Transmission
Manual
Iransrmssu
a. 5-Speed (2.2L Engine)
b. 5-Speed (4.3L Engine)
FLUIDLUBRICANT
API service SH or SG Energy Conserving I1
oils of the proper viscosity. The “SH” or
“SG’designation may be shown alone or in
combination with others, such as “SH/CD”,
or “SH, SG, CD,” or “SGKD”, etc. To
determine the preferred viscosity oil for your
vehicle’s engine (e.g. SAE 5W-30). See
“Engine Oil” in the Index.
Mixture of water and a good quality ethylene
glycol base antifreeze conforming to
GM-6038-M (4.3L) or GM-6043-M (2.2L)
Hydraulic Clutch Fluid (GM Part
No.
12345347 or equivalent).
Delco Supreme
11 brake fluid (GM Part No.
1052535 or DOT-3).
GM Power Steering Fluid (GM Part No.
1050017) or equivalent conforming to GM
spec 9985010.
GM Lubricant (GM Part No. 1052182) or
equivalent. DEXRON@-III (perferred) or
DEXRON@-IIE Automatic Transmission
Fluid.
a. DEXRON@-IIE Automatic Transmission
Fluid (GM Part No. 1051855).
b. Synchromesh Transmission Fluid (GM
Part
No. 12345349).
Differential: a. Standard
- Front and a. SAE-8OW-90 GL-5 gear lubricant (GM
Rear Axle Part No. 1052271).
b. Locking b. SAE-SOW-90 gear lubricant (GM Part
No. 1052271).
DEXRON@-IIE Automatic Transmission
Fluid (GM Part No.
1051855).
Transfer Case
7 -23

Downloaded from www.Manualslib.com manuals search engine Hood Release
Lever
See Page 6-6.
Remote Oil Filfer
See Page
6-1 3.
Windshield -
Washer Fluid
See Page 6-28.
Power Steering '
Reservoir
See Page 6-26.
,Battery
The Delco
Freedom battery
needs no water.
See Page 6-32. I 4
,Cooling Sysfem
Check and add
coolant
only at
the coolant
recovery tank.
See Page 6-23.
I fit-
Engine Oil
\see Page 6-9m Transmission
Fluid
Automatic:
See Page 6-15.
Manual:
See Page 6-18.
/ Clutch Fluid
Reservoir
See Page 6-20.
I
I c
/
,Fuel
Capacity 20 U.S.
Gal.
(7.6L). Use
unleaded gas
only,
87 octane
or higher.
See Page 6-3.
Brake Fluid.
Reservoir
See Page 6-29.
Cold TiFe
Pressure
See Tire-Loading
sticker
on the
inside
of the
rear edge
of
the driver's door lock pillar.
See Page 6-45.
Spare Tire /
Pressure
See Page 6-45.
7- 17

Downloaded from www.Manualslib.com manuals search engine Index
A
Accessory rower Outlets .......................................... 2-51
Aircleaner ..................................................... 6-14
Airconditioning
............................................ 3-4. 6-42
Fanswitch
................................................... 34
Functionhob
................................................ 3-5
Refrigerantcapacity
........................................... 6-78
Antenna. FixedMast
............................................. 3-22
Anti-lock Brakes (See “Brakes”)
Appearancecare
................................................ 6-59
Materials
Chart ............................................... 6-67
Arbitration Program
............................................... 8-3
Audiosystems
................................................... 3-5
AMRadio
.................................................... 3-6
AM-FM Stereo Audio Compact Disc (CD) System
................... 3-17
AM-FM Stereo Audio System
.................................... 3-8
AM-FM Stereo Audio System with Cassette Deck
................... 3-10
AM-FM Stereo Audio System with Cassette Deck and Equalizer ........ 3-13
Anti-Theft System (CD) System)
................................. 3-20
Cassette Tape Player Care
....................................... 3-16
CompactDiscCare
............................................ 3-22
Automatic Transmission
.......................................... 2-16
Axle Fluid
6-15
Front
....................................................... 6-22
Rear
........................................................ 6-20
Temperature Knob
............................................. 3-5
.......................................................
RearLocking ................................................. 2-21
B
Battery ........................................................ 6-32
Belts (See “Safety Belts”)
Better Business Bureau Mediation
.................................... 8-3
Blizzard
....................................................... 4-35
Brakes
Adjustment
................................................... 4-5
Anti-lock
.................................................... 4-6
Anti-lock Warning Light
....................................... 2-60
Fluid
....................................................... 6-30
Four-wheel Anti-lock
.......................................... 4-7
Rear-Wheel Anti-lock
.......................................... 4-7
Leakcheck .................................................. 6-28
Mastercylinder
.............................................. 6-29
Pedal Travel
.................................................. 4-7
RearDrumBrakes
.............................................. 4-7
Replacingparts
............................................... 6-32
System Warning Light
..................................... 2.59. 4-5
Trailer ...................................................... 444
Wear Indicators
................................................ 4-6
Paking
..................................................... 2-16