10
.
Pul¡
heater
core
up
and
backward,
away
from
heater
box
.
If
necessary,
remove
left
and
right
reinforcing
bracket
bolts
.
See
Fig
.
20
.
CAUTION-
Replace
coolant
flange
O-rings
and
tighten
fas-
teners
to
specified
torques
.
Tightening
Torques
1
.
Remove
center
console
.
See
513
Interior
trim
.
0012660
Fig
.
20
.
PA
heater
core
upand
towardback
of
car
.
Lower
mounting
bolts
for
steering
column
brace
and
glove
compartment
sup-
port
frame
may
have
to
be
removed
(arrows)
.
11
.
Installation
is
reverse
of
removal
.
Fill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
"
Coolant
flange
to
heater
core
.
..
....
3
Nm
(27
in-lb)
Heater
andA/C
Control
Head
Heatercore
temperature
sensor,
replacing
The
automatic
heating
and
air
conditioning
systemuses
severa¡
sensors
to
control
interior
air
temperature
.
Use
the
fol-
lowing
procedure
and
the
data
in
Table
b
to
pinpoint
problems
with
theheater
core
sensors
.
2
.
Remove
Multi-Information
Display
(MID)
module
.
See
6201nstruments
.
HEATING
AND
AIR
CONDITIONING
640-7
0012648
Fig
.
21
.
Remove
heatercore
temperaturesensors
in
direction
shown
(arrow)
.
Table
b
.
Heater
CoreTemperatureSensor
Test
Values
Test
temperature
Resistance
4°F
(-20°C)
84
.39
-
109
.61
k
ohms
14
°
F
(-10°C)
48
.58
-
62
.09
k
ohms
32°F
(0°C)
28
.89
-
36
.40
k
ohms
68°F
(20°C)
11
.13
-
13
.83
k
ohms
140°F
(60°C)
2
.19
-
2
.78
k
ohms
212°F
(100°C)
0
.58
-
0
.77
k
ohms
Two
types
of
heater
and
aír
conditioning
control
heads
viere
installed
in
E36
cars
.
Early
models
have
control
heads
with
four
rotary
knobs
and
a
separate
control
module
.
A
flexible
shaft,
clipped
to
the
right
sideof
the
control
head,
controls
the
heater
flaps
.
Later
model
E36
cars,
starting
in
approximately
mid-1995,
have
digital
display
control
heads
with
buttons
.
The
A/C
con-
trol
module
is
integrated
with
the
digital
control
head
.
Heater
and
A/C
control
head,
removing
and
installing
(rotary-knob)
3
.
Pul¡
temperature
sensors
from
heater
box
and
discon-
1
.
Remove
Multi-Information
Display
(MID)
module
from
nect
harness
connectors
.
See
Fig
.
21
.
center
of
dash
.
See
620
Instruments
.
4
.
Installation
is
reverse
of
removal
.
2
.
Pul¡
off
outer
rotary
knobs
from
A/C
control
head
.
Re-
move
two
screwsonknob
bezels
.
Remove
control
pan-
el
face
plate
by
prying
it
off
control
head
gently
.
See
Fig
.
22
.
3
.
Carefully
push
control
head
back
into
dash
and
down-
ward
through
MID
opening
.
See
Fig
.
23
.
HEATER
AND
CONTROLS
640-8
HEATING
AND
AIR
CONDITIONING
0012649
Fig
.
22
.
A/
C
control
head
faceplate
screwson
rotary
knob
version
(ar-
rows)
.
Once
screws
are
removed,
faceplate
must
be
un-
clipped
from
control
head
.
Fig
.
23
.
Push
control
panel
out
ofcenter
console
.
4
.
Remove
harness
connectors
.
Unfasten
heater
duct
control
flex-shaft
on
right
side
of
control
head
by
squeezing
retaining
tab
.
PA
shaftout
of
coupling
in
control
head
and
remove
head
.
5
.
Installation
is
reverseof
removal
.
HEATER
AND
CONTROLS
0012650
Heater
and
A/C
control
head,
removing
and
installing(digital-display)
1
.
Remove
Multi-Information
Display
(MID)
module
from
center
of
dash
.
See
620
Instruments
.
2
.
Reach
into
dash
through
MID
opening
and
push
A/C
control
head
outwards
.
3
.
Disconnect
harness
connector
and
remove
control
head
.
4
.
Installation
is
reverse
of
removal
Heater
andA/C
control
module,
removing
and
installing
(rotary-knob)
1
.
Remove
Multi-Information
Display
(MID)
module
from
center
of
dash
.
See
620
Instruments
.
2
.
Remove
center
console
.
See
513
Interior
Trim
.
3
.
Disconnect
wiring
harness
connectors
to
A/C
control
module
in
center
console
and
removemodule
.
See
Fig
.
24
.
0013007
Fig
.
24
.
A/
C
control
module
(A)
in
center
console
.
Arrows
point
to
electrical
harness
connectors
at
A/Cmodule
.
Heater
and
A/C
control
module,
removing
and
installing(digital-display)
TheA/C
control
module
for
cars
with
the
digital
display
is
mounted
on
the
back
of
the
control
head
.
See
Fig
.
25
.
1
.
Remove
control
head
as
described
earlier
and
place
onan
anti-static
mat
.
Sensor
fan
Fig
.
25
.
Digital
display
A/C
control
head
components
.
2
.
Unscrew
left
and
right
screws
retaining
control
head
to
control
module
.
Press
retaining
clips
and
release
front
plate
from
control
head
.
Remove
A/C
control
module
from
control
head
housing
.
Sensor
fan
for
interior
temperature,
repiacing
A
small
electricfan,installed
in
the
A/C
control
head,
draws
cabin
air
past
the
climate
control
temperature
sensor
.
1.
Remove
A/C
control
head
as
described
earlier
.
2
.
Rotary-knob
control
head
:
Disconnect
electrical
con-
nector
from
top
of
control
head
housing
.
Pry
open
plas-
tic
housing
and
remove
sensor
fan
.
See
Fig
.
26
.
0013181
Fig
.
26
.
Sensor
fan
(A)
and
harness
(B)
in
back
of
A/C
control
head
(rotary-knob
control
head
shown)
.
3
.
Digital
display
models
:
Disconnect
electrical
harness
connector
from
control
head
housing
.
Remove
screws
holding
sensor
fan
to
bottom
of
control
moduleand
re-
move
.
Refer
to
Fig
.
25
.
4
.
Installation
is
reverse
of
removal
.
HEATING
AND
AIR
CONDITIONING
640-
9
Heater
and
A/C
Air
Distribution
Motors
The
recirculation,
fresh
air
and
othervent-duct
flaps
are
controlled
electrically
via
a
series
of
air
distribution
actuating
motors
.
Cars
with
the
rotary-knob
control
head
use
three
elec-
tromechanical
motors,
each
held
in
place
via
a
small
plastic
clip
.
See
Fig
.
27
.
Rightside
of
heater
box
l
Fig
.
27
.
Location
of
early
production
air
distribution
motors
(arrows)
.
Later
systems
(with
the
digital
display
control
head)
use
five
distribution
motors,
four
of
which
are
digítally
controlled
.
See
Fig
.
28
.
HEATER
AND
CONTROLS
640-10
HEATING
AND
AIR
CONDITIONING
i
El
Radio
Antenna
Rear
.
,
si,-
Left
side
I
d
1
.
Rear
vents
2
.
Fresh
air
3
.
Face-level
vents
4
.
Recirculation
5
.
Footwell
vents
0013017
Fig
.
28
.
Location
oflate
production
air
distribution
motors
in
heater
box(shown
in
rear,
side
and
top
views)
.
Heater
andA/C
air
distribution
motor,
replacing
(rotary-knob)
1
.
Toaccess
left
side
motors
(dash
vent
mixing
or
recircu-
lation
flap),
remove
lower
dash
panel
and
knee
bolster
on
driver
side
.
See
513
Interior
Trim
.
2
.
To
access
right
side
motor
(fresh
air
flap),
remove
glove
compartment
.
See513
Interior
Trim
.
3
.
Each
motor
can
be
removed
after
its
electrical
wiring
harness
connector
has
been
removed
.
Squeeze
plastic
clip
to
release
motor
.
See
Fig
.
29
.
Fig
.
29
.
A/
C
air
distribution
motor
plastic
retaíning
clip
(arrow)
.
Re-
lease
clip
and
tilt
motor
out
of
housing
.
Rear
Window
Defogger
0011877
The
rear
window
defogger
switch
is
integrated
with
the
heating
andA/C
control
head
.
HEATER
AND
CONTROLS
Fig
.
30
.
Wiring
diagram
of
rear
window
defogger
and
radio
antenna
.
Rear
Window
Blower
(Convertible
Models)
A
blower
fan,
fitted
into
the
rear
seatback,
defogs
therear
window
.
It
will
only
operate
with
the
engine
nunning
and
the
top
raised
.
A
microswitch
behindthe
rear
seats
provides
the
signal
that
thetop
is
raised
.
To
access
the
blower
fan
motor,
it
is
necessary
to
remove
four
screwsfrom
the
center
seat
back
.
Remove
the
wiring
har-
ness
connector
and
motor
mounting
boits,
then
remove
motor
by
pulling
it
down
and
forward
.
See
Fig
.
31
.
ri
Suppressor
filter
1
0013005
Fig
.
31
.
Rear
window
blower
in
center
of
rear
seat
back
(arrow)
.
The
electric
rear
window
defogger
is
integrated
with
the
ra-
dio
antenna
.
See
Fig
.
30
.
y
/f
0013014
CAUTION
-
Always
replace
O-rings
when
reconnecting
refrig-
erant
fines
.
9
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
A/C
evaporator,
removing
and
installing
1
.
Followingmanufacturer's
instructions,
connectanap-proved
refrigerant
recovery/recycling/recharging
unit
to
A/C
system
and
discharge
system
.
2
.
Remove
complete
heater
boxas
described
earlier
.
3
.
Remove
expansion
valve
as
described
earlier
.
4
.
Unfasten
evaporator
sensor
electrical
harness
connec-
tor
and
puli
out
sensor
from
ieft
side
of
heater
box
.
See
Fig
.
50
.
Fig
.
49
.
Pull
out
evaporator
sensor
from
housing
in
direction
of
arrow
.
5
.
Remove
rear
heater
box
cover
.
6
.
Remove
clips
retaining
lower
evaporator
housingcover
.
Tilt
outheater
core,
then
pull
evaporator
out
of
housing
.
7
.
Installation
is
reverse
of
removal
.
CAUTION
-
Always
reptace
O-rings
when
reconnecting
refrtg-
erant
fines
.
8
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
HEATING
AND
AIR
CONDITIONING
640-17
8
.
Installation
is
reverse
of
removal
.
A/C
evaporator
temperature
sensor,
replacing
ou12b46
The
evaporator
temperature
sensor
is
mounted
in
the
left
(driver)
side
of
theheater
box
behind
thecenter
console
.
1
.
Remove
lower
dash
panel
and
knee
boister
on
driver
side
.
See
513
Interior
Trim
.
2
.
Remove
left
footwell
ventilation
duct
byremoving
re-
taining
rivet
in
bottom
of
duct
.
Pull
it
down
and
away
from
heater
box
.
See
Fig
.
50
.
Fig
.
50
.
Left
footwellventilatíon
duct
(arrow)
.
0o1300ba
3
.
Disconnect
sensor
electrical
connector
from
heater
box
.
Pull
sensor
straight
out
of
heater
box
.
Refer
to
Fig
.
49
.
4
.
Installation
is
reverse
of
removal
.
Table
c
.
lists
evapo-
rator
temperature
sensor
test
values
.
Tablec
.
Evaporator
Temperature
Sensor
Test
Values
Test
temp
.
Resistance
23°F
(-5°C)
11
.4
-11
.9
k
ohms
32°F
(0°C)
8
.8
-
9
.2
k
ohms
41
°F
(5°C)
6
.8
-
7
.2
k
ohms
50°F
(10°C)
5
.3-5
.6
k
ohms
59
°
F
(15°C)
4
.2
-4
.5
k
ohms
68°F
(20°C)
3
.3
-
3
.6
k
ohms
77°F
(25°C)
2
.6-2
.9
k
ohms
86°F
(30°C)
2
.1
-
2
.3
k
ohms
95°F
(35°C)
1
.7
-1
.9
k
ohms
AIR
CONDITIONING
640-18
HEATING
AND
AIR
CONDITIONING
A/C
microfilter,
replacing
1
.
Remove
glove
compartment
.
See
513
Interior
Trim
.
2
.
Remove
right
footwell
ventilation
duct
.
See
Fig
.
51
.
0012664
Fig
.
51
.
Unfasten
retaining
rivets
from
right
ventilation
duct
(arrows)
.
3
.
Remove
right
side
control
module
carrier
screws
and
tilt
carrier
down
.
See
Fig
.
52
.
Fig
.
52
.
Control
module
carrier
retaining
screws
(arrows)
.
0012666
4
.
Rotate
A/C
microfilter
housing
release
knob
about45°
counterclockwise
and
remove
filter
housing
cover
.
See
Fig
.
53
.
5
.
Remove
microfilter
while
moving
module
harnesses
out
of
the
way
.
6
.
Installation
is
reverse
of
removal
.
AIR
CONDITIONING
Fig
.
53
.
A/
C
microfilter
cover
release
knob
(arrow)
on
passenger
side
ofheater
box
.
Table
d
.
A/CSystem
Fluid
Capacities
(total)
Fluid
I
Quantity
R-12
refrigerant
1200g
t
25
g
(2
.65
Ibsa
0
.05lbs
.)
R-134a
refrigerant
1000
g
±
25
g
(2
.20
Ibs
.t
0
.05lbs
.)
PAG
oil
SP-10
1200
ml
f
20
ml(R12
system)
(6
.8
oz
.
±
0
.7
oz
.)
Nippondeso120mi
Refrigerant
oil
(R1
34a
system)
I
Seiko
Seiki
150m1
EKE
Power
1992-
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FROMIGNITION
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COMPRESSOR
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Power
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1994-95
Except
318ti
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______________________________________________
-_-
FRONTPOWER
ELECTRICAL
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DIAGRAMS
ELE-11
3
FUSE
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DISTRIBUTION
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ON-BOARD
CHECKCONTROL
WIPER
WIPERMOTOR
INSTRUMENT
BRAKELIGHT
CRUISE
CONTROL
CRUISECONTROL
TRANSMITTER
COMPRESSOR
NORMAL
HIGH
COMPUTERMODULE
RELAY
RELAY
CLUSTER
SWITCH
MODULE
SWITCH
MODULE
CONTROL
SPEEDSPEED
(EWSIN
RELAYRELAYRELAY
(1995)
,FRONT
(POWER
DISTRIBUTION
FUSE
FUSE
FUSE
(BOX
FUSE
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F24
F25
F26
F27
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5A
10A
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AUXILIARY
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JETMIRROR
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CONNECTORCONNECTOR
RIG
H7
PARK
HIGH
BEAM
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HEATER
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LEFT
PARK
LIGHT
LOWBEAM
LIGHT/LICENSE
LIGHT
AUTOMAT
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PROGRAM
THROTTLE
SWITCH
LIGHT
SWITCH
LIGHT
PLATE
LIGHT
RELAY
HROTTLE
STARTER
(
(1995)
TRANSMISSIONSWITCH
FLAP
IMMOBILIZATION
994)
RELAY
RELAYRELAY
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RANGESWITCH
HEATER
RELAY
WIOEGSONLV
--
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(CANADA)
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LATE
(1894)
(1994)
(1
994
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PRODUCTION)
SERVOTRONIC
CONTROLMODULE
(1995)
FROM
FRONTPOWER
I
FU
SEF24
I
DISTRIBUTIONBOX
I
(DIAGRAM
30F5)
FUSE
FUSE
FUSE
II
F23
F22
F21
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5A
5A
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61
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23
INTEGRATED
COMBINATION
INSTRUMENT
PEAR
MULTI-
UNLOADER
SLIP
CONTROL
LIGHT
ASC
ABSSLIP
ASS
RELAY
CLIMATE
SWITCH
CLUSTER
DEFOGGER
FUNCTION
RELAY
MODULE
(AB
S)
SWITCH
SWITCH
CONTROL
REGULATION
RELAY
CLOCK
(1995)
MODULE
CONTROL
MODULE
INSTRUMENT
CLUSTER