130-
3
6
FUEL
INJECTION
Pin
1
Signal
1
Componentffunction
1
Signal
1
output
Ignition
coil
control,
cyl
.
2
Primary
signal,
ignition
coil
2
2
output
Ignition
coil
control,
cyl
.
4
Primary
signal,
ignitioncoil
4
3
output
Ignition
coil
control,
cyl
.
6
Primary
signal,
ignition
coil
6
4
ground
Ground
Ground
5
output
Fuel
injectorcontrol,
cyl
.
2
Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
2
6
output
Fuel
injectorcontrol,
cyl
.
1
Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
1
7
output
Mass
air
flow
meter
Mass
air
meter
signal
8
input
Mass
air
flow
meter
Mass
air
meter
signal
9
output
Instrument
cluster
Fuel
consumption
signal
10
output
Engine
coolant
temperature
(ECT)
sensor
ECT
signal
11
output
Fueltankpressure
sensor
Fueltankpressure
sensor
control
12
input
Throttleposition
sensor
(TPS)
Throttleposition
signal
13
-
14
input
Intake
air
temperature
(IAT)
sensor
Intake
air
temperature
signal
15
Traction
control
AST
module
16
input
Automatic
climate
control
Automatic
climate
control
17
18
input
Electronic
immobilizer
control
(EWS
II)
Electronic
immobilizer
control
(EWS
II)
module
19
Automatic
climate
control
Automatic
climate
control
20
-
Instrument
cluster
Instrument
cluster
21
output
Camshaft
actuator
(VANOS
solenoid)
control
Camshaft
actuator
(VANOS
solenoid),
switched
ground
22
output
Fuel
injectorcontrol,
cyl
.
3
Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
3
23
Fuel
injectorcontrol,
cyl
.
6
Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
6
24
Fuel
injectorcontrol,
cyl
.
4
Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
4
25
output
Oxygen
sensor
heater
control
Oxygen
sensor
heater
ground
26
input
Power
supply
(terminal
30)
Battery
voltage(B+)
at
all
times
27
output
Idle
speed
control
valve
Pulsed
ground-open
signal
(see
also
pin
53)
28
ground
Ground
Ground
29
output
Ignition
coil
control,
cyl
.
1
Primary
signal,
ignition
coíl
1
30
output
Ignition
coil
control,
cyl
.
3
Primary
signal,
ignition
coil
3
31
output
Ignition
coil
control,
cyl
.
5
Primary
signal,
ignition
coil
5
32
ground
Ground
Ground
33
output
Fuel
injector
control,
cyl
.
5
Pulsedground
(injection
pulsewidth
in
ms)
cyl
.
5
34
ground
Ground
Ground
35
output
Secondary
air
injection
Secondary
air
injection
pump
relay
control
36
output
Engine
speed
output
Engine
speed
signal
37
-
38
ground
Knock
sensor
Shielding
for
knock
sensors
39
output
Intake
air
temperature
sensor
(IAT
Sensor)
Voltagesupply
to
IAT
sensor
and
ECT
sensorEngine
coolant
temperature
(ECT)
sensor
40
output
Crankshaft
position
sensor
(Hall
effect)
Crankshaft
position
sensor
control
41
ground
Camshaft
position
(CMP)
sensor
Shielding
for
CMP
sensor
42
output
Throttle
position
sensor
(TPS)
TPS
ground
43
input
Camshaft
position/rpm
sensor
Camshaft
position/rpm
sensor
control
44
output
Throttle
position
sensor
(TPS)
Voltagesupply
to
TPS
(5
VDC)
45
Traction
control
AST
module
46
-
Instrument
cluster
Instrument
cluster
ECM
PIN
ASSIGNMENTS
Table
I.
ECM
Pin
Assignment-Siemens
DME
MS
41
.1
170-2
RADIATOR
AND
COOLING
SYSTEM
Cooling
Fans
TROUBLESHOOTING
Belt-driven
coolingfan
.
The
primary
cooling
fan
is
belt-
driven
.
It
is
mounted
to
the
frontof
the
coolant
pump
through
a
fan
clutch
.
The
fan
clutch
is
a
viscous
fluid
coupling
that
con-
trols
the
speed
of
thefan
based
on
engine
compartment
tem-
perature
.
Electric
cooling
fan
.
Models
with
M44
engine
and
stan-
dard
transmission
substitute
an
electric
fan
for
the
belt-driven
viscous
fan
.
This
is
attached
to
the
rear
of
the
radiator
and
controlledvia
the
DME
5
.2
engine
management
system
.
NOTE-
The
electric
cooling
fan
in
these
models
is
activated
by
the
engine
control
module
(ECM)
.
Auxiliary
coolingfan
.
In
al¡
models
a
two-speed
electric
auxiliary
cooling
fan
is
mounted
behind
the
front
grill
and
in
front
of
the
radiator
.
This
fan
is
primarily
used
for
the
A/C
sys-
tem,
but
also
operates
when
the
coolant
temperature
ex-
ceeds
a
predetermined
leve¡
.
Warnings
and
Cautions
The
following
warnings
and
Cautions
should
beobserved
when
working
on
the
cooling
system
.
WARNING
-
"
Atnormal
operating
temperature
the
cooling
sys-
tem
is
pressurized
.
Allow
the
system
to
cool
as
long
as
possible
before
opening-a
minimum
of
an
hour-then
release
the
cap
slowly
to
allow
sale
release
of
pressure
.
"
Releasing
the
cooling
system
pressure
lowers
the
coolants
boiling
point
and
the
coolant
may
boíl
suddenly
.
Use
heavy
gloves
and
wear
eye
and
laceprotection
to
guard
against
scalding
.
"
Use
extreme
care
when
draining
and
disposing
of
engine
coolant
.
Coolant
is
poisonous
and
lethal
to
humans
and
pets
.
Pets
are
attracted
to
coolant
because
of
its
sweet
smell
and
taste
.
Consult
a
veterinarian
immediately
if
coolant
is
ingested
byan
animal
.
CAUTION-
"
Avoidadding
cold
water
to
the
coolant
while
the
engine
is
hot
or
overheated
.
If
it
is
necessary
to
add
coolant
to
ahot
system,
do
so
only
with
the
engine
running
and
coolant
pump
tuming
.
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
TROUBLESHOOTING
Most
cooling
system
faults
can
be
grouped
into
one
of
three
categories
:
"
Cooling
system
leaks
"
Poor
coolant
circulation
"
Radiator
cooling
fan
faults
When
investigating
the
cause
of
overheating
or
coolant
loss,
begin
with
a
visual
inspection
.
Be
sure
to
check
the
con-
dition
and
tension
of
the
coolant
pump
drive
belt
.
Check
hoses
for
cracks
or
softness
.
Check
clamps
for
looseness
.
Check
the
coolant
leve¡
and
check
for
evidence
of
coolantleaks
from
the
engine
.
Check
that
the
radiator
fins
are
not
blocked
with
dirt
or
de-
bris
.
Clean
the
radiator
using
low-pressure
water
or
com-
pressed
air
.
Blow
outward,
fromthe
engine
side
out
.
Inspect
the
coolant
pump
by
first
removing
the
drive
belt
from
the
pump
.
Firmly
grasp
opposite
sídes
of
the
pulley
and
check
for
play
in
all
directions
.
Spin
the
pulley
and
check
that
the
shaft
runs
smoothly
.
NOTE-
The
coolant
provides
lubrication
for
the
pump
shaft,
soan
occasional
drop
of
coolant
leaking
from
the
pump
is
acceptable
.
If
coolant
drips
steadily
from
the
vent
hole,
the
pump
should
be
replaced
.
The
cooling
system
becomes
pressurized
at
normal
operat-
ing
temperature,
which
raises
the
boiling
point
of
the
coolant
.
Leaks
may
prevent
the
system
from
becoming
pressurized,
allowing
the
coolant
to
boil
at
a
lower
temperature
.
If
visual
ev-
idence
is
inconclusive,
a
cooling
system
pressure
test
can
help
to
pinpointhard-to-find
leaks
.
If
the
cooling
system
is
full
of
coolant
and
holds
pressure,
the
next
most
probable
cause
of
overheating
are
:
"
Faulty
radiator
fan
"
Loose
or
worn
drive
belt
"
Failed
thermostat
or
coolant
pump
"
Clogged/plugged
radiator
or
coolant
passages
.
NOTE
-
"
Some
early
style
coolant
pumps
were
fitted
wíth
fi-
berlplastic
type
impellers
.
Over
time,
this
impeller
can
wear
away
and
result
in
overheating
.
The
plastic
im-
peller
can
also
slip
or
free-wheel
on
the
pump
shaft
.
If
the
engine
overheats
and
no
other
faults
canbe
found,
theold
style
impeller
may
be
the
cause
of
the
problem
.
"
Only
pumps
with
the
updated
metal
impeller
should
be
used
for
replacement
.
170-
4
RADIATOR
AND
COOLING
SYSTEM
A
quick
testat
the
coolant
temperature
gauge
sender
can
The
auxiliary
cooling
fan
comes
on
when
coolant
tempera
determine
if
the
gauge
is
functioning
correctly
.
ture
exceeds
a
predetermined
leve¡
or
whenever
the
air
condi-
tioning
is
on
.
A
dual-range
temperature
switch
for
cooling
fan
lf
the
gauge
needie
remains
at
the
rest
position
with
theen-
control
is
mounted
on
the
right
side
of
the
radiator
.
See
Fig
.
3
.
gine
warm,
remove
the
harness
connector
from
the
sender
and
jumper
the
correct
terminals
in
the
connector
to
simulate
a
high
engine
temperature
.
See
Table
a
.
Turn
the
ignition
on
.
If
the
gauge
needle
moves
upward,
the
sender
is
faulty
.
If
the
gauge
does
not
respond,
the
wiring
to
the
gauge
is
broken
(open
circuit)
or
the
gauge
itselfis
faulty
.
WARNING
-
1996
and
laten
models
are
OBD
11
compliant
.
Dis-
connecting
electrical
connectors
wíth
the
ignition
turned
on
may
set
fault
codes
in
the
ECM
.
It
is
rec-
ommended
that
you
leave
the
diagnosis
of
faults
in
the
coolant
temperature
sensorsystem
to
the
BMW
dealer
service
department
which
has
specialized
OBD
11
scan
tool
equipment
.
If
the
gauge
needle
reads
too
high
when
the
engine
is
cold,
remove
the
harness
connector
from
the
sender
.
Turn
the
igni-
tion
on
.
lf
the
gauge
needle
position
does
not
change,
the
wir-
ing
or
the
gauge
is
shorted
to
ground
.
If
the
gauge
needle
drops,
the
sender
is
faulty
and
should
be
replaced
.
When
re-
placing
a
faulty
coolant
temperature
sender,
the
gasket
ring
on
the
sender
should
also
be
replaced
.
Tightening
Torque
"
Temperature
gauge
sender
to
engine
18
Nm
(13
ft-Ib)
Cooling
fan,
testing
NOTE-
OnM44
engines
with
manual
transmission,
the
primary
electric
cooling
fan
is
mounted
on
the
engine
side
of
the
radiator
and
is
controlled
by
the
engine
control
module
(ECM)
.
Troubleshooting
thiscircuit
should
be
left
to
an
authorized
BMW
dealer
with
the
proper
diagnostic
equipment
An
otherwise
sound
cooling
system
may
still
overheat,
par-
ticularly
with
prolonged
idling,
due
to
a
failure
of
the
coolíng
fan(s)
.
The
belt-driven
cooling
fan
is
controlled
by
a
temperature
dependent
viscous
clutch
.
A
failed
fan
clutch
may
affect
air
flow
through
the
radiator
resulting
in
overheating
orpossibly
overcooling
.
Speed
Low
sp
High
s
With
the
engine
off,
check
thefan
clutch
by
spinning
thefan
.
eed
The
fan
should
spin
on
the
clutch
with
some
resistance
.
peed
Check
for
signs
of
leaking
fluid
from
the
clutch
.
If
thefan
free-
wheels
with
no
resistance,
cannot
be
tu
rned
by
hand,
or
there
are
signs
of
oil
leakage,
the
clutch
should
be
replaced
.
TROUBLESHOOTING
Fig
.
3
.
Radiatorcooling
fan
temperature
switch
(arrow)
.
WARNING
-
"
Use
caution
when
testing
the
electric
cooling
fan(s)
and
coolant
temperature
switch
.
Keep
hands
and
wires
clear
of
thefan
blades
.
The
cool-
ing
fan(s)
can
run
any
time
the
ignition
is
ON
.
"
For
greatest
safety,
coolíng
fan
and
coolant
tem-perature
switch
tests
shouldbe
performed
on
acoldengine
with
the
air
conditioning
off
.
Table
b
.
Auxiliary
Cooling
Fan
Switching
Temperatures
Switching
temperature
196°F(91°C)
210°F(99°C)
0012506
If
a
faulty
thermostat,
trapped
air,
or
a
restriction
in
the
sys-
tem
is
not
allowing
the
coolant
to
circulate
through
the
radia-
tor,
the
temperature
switch
will
not
close
and
the
auxiliary
cooling
fan
will
not
run
.
Before
making
the
tests
described
be-
low,
make
sure
the
thermostat
is
operating
correctly
as
de-
scribed
earlier
.
The
normal
switching
temperatures
for
the
dual
-speed
switch
are
listed
in
Table
b
.
GENERAL
.
.
.......
.
......
.
...
.
.
.
.
.
...
180-1
Exhaust
system,
removing
and
installing
.
...
.180-3
EXHAUST
SYSTEM
REPLACEMENT
.
...
180-1
Exhaust
manifolds,
removing
and
installing
.
.
.180-5
GENERAL
The
exhaust
system
is
designed
to
be
maintenance
free,
al-
though
regular
inspection
is
warranted
due
to
the
harsh
oper-
atingconditions
.
Under
normal
conditions,
the
catalytic
converter
does
not
require
replacement
unless
it
is
damaged
.
On
1996
and
later
cars,
a
pre-
and
post-catalytic
converter
oxygen
sensor
is
used
at
each
catalytic
converter
.
Be
sure
to
take
care
when
removingthe
system
not
to
damage
the
sen-
EXHAUST
SYSTEMREPLACEMENT
sors
.
See
130
Fuel
Injection
for
information
on
testing
oxygen
sensors
.
NOTE-
OnM52
engines,
two
resonator
pípes
(short
and
long)
are
incorporated
into
the
rear
muffler
assembly
.
See
Fíg
.
1
.
An
exhaust
flap
is
integrated
into
the
outlet
side
of
the
short
pipe
.
The
flap
is
operated
by
a
vacuum
ac-
tuator
via
the
Siemens
MS
41
.1
engine
control
mod-
ule)
.
The
flap
is
closed
at
engine
speeds
below
2,500
rpm
.
This
allows
exhaust
gasses
to
flow
through
the
long
resonator
pipe
and
reduce
noise
.
Above
2,500rpm,
the
exhaust
flap
is
open
(no
vacuum
applied
to
the
actuator)
and
allows
exhaust
gasses
to
flow
through
the
short
pipe
for
maximum
performance
.
180
Exhaust
System
0013101
Fig
.
1
.
Rear
muffler
(active
silencer
usedon
M52
engines)
.
Vacuum
operated
flap
(A)
changesbetween
short
and
long
pipes,
de-
pending
on
engine
speed
.
EXHAUST
SYSTEM
180-1
WARNING
-
Exhaust
gases
are
colorless,
odorless,
and
very
toxic
.
Run
the
engine
only
ín
a
well-ventilated
area
.
Immediately
repair
any
leaks
in
the
exhaust
system
or
structural
damage
to
the
car
body
that
might
al-
lowexhaust
gases
to
enter
the
passenger
compart-
ment
.
Exhaustsystem
components
are
detailed
in
Fig
.
2
through
Fig
.
4
.
New
fasteners,
clamps,rubber
mounts,
and
gaskets
should
be
used
when
replacing
exhaust
components
.
A
liberal
appli-
cationof
penetrating
oil
to
the
exhaustsystem
nuts
and
bolts
in
advance
may
make
removal
easier
.
WARNING
-
"
The
exhaust
system
and
catalytic
converter
op-
erate
at
high
temperatures
.
Allow
components
to
cool
before
servicing
.
Wear
protectíve
clothíng
to
prevent
bums
.
Do
not
use
flammable
chemicals
near
a
hot
catalytic
converter
.
"
Old,
corroded
exhaust
system
components
crumble
easíly
and
often
have
exposed
sharp
edges
.
To
avoid
injury,
wear
eye
protection
and
heavy
gloves
when
working
with
old
exhaust
parts
.
EXHAUST
SYSTEM
REPLACEMENT
T
340-2
BRAKES
When
troubleshooting,
keep
in
mind
that
tire
inflation,
wear
and
temperature
can
affect
braking
and
suspension
.
See310
Front
Suspension
for
more
information
on
front
suspension
parts
inspection
.
Table
a
lists
symptoms
of
brake
problems,
their
probable
causes,
and
suggested
corrective
actions
.
Table
a
.
Brake
System
Troubleshooting
Symptom
1
Probable
cause
1
Repairs
Brake
squeal
a
.
Incorrectly
installed
brake
pads
or
a
.
Check
component
installation
.
parking
brake
shoes
b
.
Brakepad
carriers
dirty
or
corroded
b
.
Remove
brake
pads
and
clean
calipers
.
c
.
Brake
pad
anti-rattle
springs
faulty
or
c
.
Install/replace
anti-rattle
springs
.
missing
d
.
Brakepads
heat-glazed
or
oil-soaked
d
.
Replace
brake
pads
.
Clean
rotors
.
Replace
leaking
calipers
as
required
.
e
.
Wheel
bearings
worn
(noise
most
e
.
Replace
worn
bearings
.
See310
Front
Suspension
pronounced
when
turning)
or
330
Rear
Suspension
.
Pedal
goes
to
f
loor
when
braking
a
.
Brake
fluid
leve¡
low
due
to
system
a
.
Check
fluidlevel
and
inspect
hydraulic
system
for
leaks
signs
of
leakage
.
Fill
and
bleed
system
.
b
.
Master
cylinder
faulty
I
b
.
Replacemaster
cylinder
.
Low
pedal
after
system
bleeding
1
a
.
Master
cylinder
faulty
1
a
.
Replace
master
cylinder
.
Pedal
spongy
or
brakes
work
only
a
.
Air
in
brake
fluid
a
.
Bleedsystem
.
when
pedal
is
pumped
b
.
Master
cylinder
faulty
(interna¡
return
b
.
Replacemaster
cylinder
.
spring
weak)
c
.
Leaking
line
or
hose
unions
c
.
Repair
or
replace
lines
and
hoses
.
Bleed
system
.
Excessive
braking
effort
a
.
Brake
pads
wet
a
.
Use
light
pedal
pressure
to
dry
pads
while
driving
.
b
.
Brake
pads
heat-glazed
oroil-soaked
b
.
Replace
brake
pads
.
Clean
rotors
.
Replace
leaking
calipers
.
c
.
Vacuum
booster
or
vacuum
hose
con-
c
.
Inspect
vacuum
lines
.
Test
vacuum
booster
and
re
nections
to
booster
faulty
place
as
required
.
Test
vacuum
non-return
valve
for
one-way
air
flow
.
Brakes
pulsate,
chatter
or
grab
a
.
Warped
brake
rotors
a
.
Resurface
or
replace
rotors
.
b
.
Brake
padsworn
b
.
Replace
brake
pads
.
c
.
Brake
pads
heat-glazed
or
oil-soaked
c
.
Replace
brake
pads
.
Clean
rotors
.
Replace
leaking
calipers
.
Uneven
braking,
car
pulís
to
one
a
.
Incorrect
tire
pressures
or
worn
tires
a
.
Inspect
tire
condition
.
Check
and
correct
tire
pres-
side,
rear
brakes
lock
sures
.
b
.
Brake
pads
on
one
side
of
car
heat-
b
.
Replace
brake
pads
.
Clean
rotors
.
Replace
leaking
glazed
or
oil-soaked
calipers
.
c
.
Caliper
or
brake
pads
binding
c
.
Clean
and
recondition
brakes
.
d
.
Worn
suspension
components
d
.
Inspect
for
worn
or
damaged
suspension
compo-
nents
.
See
310
Front
Suspension
or
330
Rear
Sus-
pension
.
Brakes
drag,
bind
or
overheat
a
.
Brake
caliper
or
brake
pads
binding
a
.
Clean
or
replace
caliper
.(
b
.
Master
cylinder
faulty
b
.
Replacemaster
cylinder
.
WARNING
-
On
cars
with
All
Season
Traction
(AST),
special
BMW
service
equipment
is
required
to
properly
bleed
the
ABS/AST
system
.
For
safety
reasons,
the
brake
system
on
carswith
ABS/AST
must
not
be
bled
using
the
procedures
described
inthis
repair
group
.
BLEEDING
BRAKES
Brake
bleeding
is
usually
done
for
one
of
two
reasons
:
Ei-
ther
to
replace
oíd
brake
fluid
as
part
of
routine
maintenance
or
to
expel
trapped
air
in
the
system
that
resulted
from
open-
ingthe
brake
hydraulic
system
during
repairs
.
BLEEDING
BRAKES
Alwaysuse
new
brake
fluid
from
an
unopened
container
.It
is
important
to
bleed
the
entire
system
when
any
part
of
the
hydraulic
system
has
been
opened
.
On
cars
not
equipped
with
traction
control
(AST),
brake
system
bleeding
should
be
done
with
a
pressure
bleeder
.
On
cars
with
AST,
brake
bleed-
ing
should
be
done
by
an
authorized
BMW
dealer
.
WARNING
-
On
cars
with
All
Season
Traction
(AST),
special
BMW
service
equipment
is
requíred
to
properly
bleed
the
ABS/AST
system
.
For
safetyreasons,
the
brake
system
on
carswith
ABS/AST
must
not
be
bled
using
the
procedures
described
inthís
repair
group
.
Component
Model
Year
Location
Refer
to
Heater
Recirculation
Flap
Actuator
1992-1998
Below
left
dash
right
side
of
steering
column
HeaterBlowerMotor
Resistor
Pack
1992-1998
Behind
center
of
dashboard
Heater
Regulator
FlapActuator
1997-1998
Right
side
of
heater
box
HeaterValve
Assembly
1992-1998
Left
rear
engine
compartment
HeatingNentilation
Relay
Box
1992-1993
Below
left
side
of
dash
HeatingNentilation
Relay
1994-1998
Left
front
footwell
High
Speed
Cooling
Fan
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Homs,
Right/Left
1993-1998
Front
of
engine
compartment
Horn
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Horn
Relay
(Alpine)
1994-1998
Behind
glove
compartment
Fig
.
8
.
Board
Computer/Anti-Theft
Fig
.
9
.
Idle
Speed
Control
Valve
1992-1995
Top
rearof
enginebehind
intake
manifold
(M42
engine)
Fig
.
11
.
Idle
Speed
Control
Valve
1992-1995
Top
left
side
of
engine
(M50
engine)
Idle
Speed
Control
Valve
1993-1996
Below
intake
manifold
(M50/S50US
engine)
Idle
Speed
Control
Valve
1996-1998
On
throttle
housing
(M44
engine)
Fig
.
15
.
Idle
Speed
Control
Valve
1997-1998
Left
front
of
engine
below
intake
manifold
(M52/S52US
engine)
Ignition
Coils
1992-1998
Right
of
engineunder
plastic
cover
(four-cylinder)
Fig
.
7
.
Ignition
Cofs
1992-1998
Top
of
engine
undercover
(six-cylinder)
Fig
.
17
.
Ignition
Switch
1992-1998
Right
sídeofsteering
column
Intake
Air
Resonance
Changeover
1992-1998
Leftrear
of
engine
compartment
Valve(DISA)
Intake
Air
Temperature
Sensor
1992-1995
In
mass
air
flow
sensor
(M42
engine)
Intake
Air
TemperatureSensor
1996-1998
In
top
ofair
filter
housing
(M44
engine)
Fig
.
12
.
Intake
Air
Temperature
Sensor
1992-1998
I
Left
sídeof
engine
in
intake
manifold
(six-cylinder)
-
-
I
Fig
.
13
.
Fig
.
14
.
Kick-Down
Switch
(A/T)
1
1992-1998
1
Left
footwell
Mixing
Actuators
1
1992-1998
1
Heater
box
ELECTRICAL
COMPONENT
LOCATIONS
610-15
Table
a
.
E36
Component
Locations
Knock
Sensors
1
1992-1998
1
Left
side
of
engine
block
Left
Front
Power
Window
Motor
11992-1998
/
Left
front
door
Left
Front
Window
Monitoring
Switch
1
1997-1998
1
Left
front
door
trim
panel
Left
Front
Window
Retraction
Switch
1
1992
-
1993
1
Left
front
door
handle
lock
assembly
Left
Splice
Panel
1
1992-1998
1
Under
left
side
of
dash
at
kick-panel
1
Fig
.
5
.
Main
Fuse
and
Relay
Box
(Power
1992-1998
I
Left
sideof
engine
compartment
Fig
.
2
.
Distribution
Box)
1
I
Mass
Air
Flow
Sensor
1992-1998
I
Left
side
of
engine,
intake
air
duct
Fig
.
7
.1
I
Fig
.
15
.
Continued
COMPONENT
LOCATIONS
610-16
ELECTRICAL
COMPONENT
LOCATIONS
Component
Model
Year
Location
Refer
to
MixingSwitch
1992-1994
Center
console
Multi-Function
Clock
1992-1998
Center
console
Multi-information
Display
(MDI)
1992-1998
Center
console
Normal
Speed
Cooling
Fan
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Neutral
SafetySwitch
(Automatic
1992-1998
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
Transmission
Range
Switch)
Oil
Pressure
Switch
1992-1998
Left
front
of
engine
below
intake
manifold
at
oil
filter
housing
On-Board
Computer
1992-1998
Center
console
On-BoardComputerHorn
Relay
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
On-Board
Computer
Temperature
11992-1998
I
Right
front
of
engine
compartment
Sensor
Outside
Temperature
Sensor
1992-1997
Inright
front
brake
cooling
duct
Outside
Temperature
Sensor
1998
Right
rear
of
engine
compartment
behind
fresh
air
cowl
Oxygen
Sensor
HeaterRelay
1992-1998
Power
distribution
box
Fig
.
2
.
Oxygen
Sensor(s)
1992-1998
On
exhaust
pipe
ahead/behind
catalytic
converter
(M42/M44
engine)
Oxygen
Sensor
(x2)
1992-1995
On
exhaust
pipe
ahead
of
catalytic
converter
(M50/S50US
engine)
Oxygen
Sensors
(x4)
1996-1998
On
exhaust
manifold/exhaust
pípe
behind
catalytic
converter
(M52/S52US
engine)
Parking
Brake
Switch
1
1992-1998
I
On
rear
of
parking
brake
lever
Power
Distribution
Box
11992-1998
I
Rear
left
of
engine
compartment
I
Fig
.
2
.
Fig
.
7
.
Fig
.
10
.
Radio
Microswitch
1992
-
1996
Center
console
behind
radio
Radio
Receíver
1
1997-1998
1
Right
rear
luggage
compartment
Relay
And
Fuse
Box
(Power
1992-1998
I
Left
side
of
engine
compartment
I
Fig
.
2
.
Distribution
Box)
Fig
.
7
.
Fig
.
10
.
Rear
Window
Blower
1994-1998
Behind
rear
seat
(convertible)
Rear
Window
Blower
Microswitch
1994-1994
At
convertible
top
linkage
Rear
Window
Blower
Microswitch
1995-1998
Behind
rear
seat
(convertible)
Rear
Window
BlowerRelay
11994-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Fig
.
2
.
Fig
.
30
.
Fig
.
8
.
Rear
Window
DefoggerRelay
Reversing
(Back-up)
Light
Switch
SplicePanel,
Right
Rollover
Protection
Actuator
11994-1998
COMPONENT
LOCATIONS
Table
a
.
E36
Component
Locations
1992-1998
1992-1998
1992-1998
Power
distribution
box
Right
or
left
side
top
of
transmission
Behind
glove
compartment
Behind
rear
seat
(convertible)
Fig
.
9
.
Continued
620-2
INSTRUMENTS
Fig
.1.
Instrument
cluster
retaining
screws
(arrows)
.
INSTRUMENT
CLUSTER
0012562
Fig
.
3
.
Turnbulb
base
45°
in
direction
shown
(arrow)
.
l
v
w
r
v
9
10
11
12
13
14
15
16
)7
18
19
20
y
21
1
.
Temperature
warning
12
.
Brake
fluid
warning
oo13n6
2
.
Right
turn
signal
13
.
Brake
pad
wear
warning
3
.
Instrument
lighting
14
.ABS
warning
Fig
.
2
.
Instrument
cluster
connector
locking
lever
(arrow)
.
4
.
Oil
pressure
warning
15
.
Seat
belt
warning5
.
Highbeam
16
.ASTwarning
6
.
Battery
charging
lamp
17
.Check
control
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
7
.
Left
turn
signal
18
.Check
engine
"
Instrument
cluster
harness
connector
locking
levers
8
.
Low
fuel
warning
19
.
LCD
lighting
must
be
in
up
position
before
installing
connector
.
9
.
Airbag
warning
20
.
Rear
foglight
(not
used)
10
.
Catalytic
converter
warning
21
.
Front
foglights
"
Install
airbag
to
steering
wheel
as
described
in
721
11
.
Emergency
brake
Airbag
System
(SRS)
.
0012563
"
Reconnect
negative
(-)
cable
to
battery
last,
once
al¡
Fig
.
4
.
Bulb
designation
chart
.
harness
connectors
have
been
reconnected
.
"
Recode
cluster
as
described
in
Instrument
cluster,
CAUTION-
seif-testing
.
Note
wattage
of
bulb
.
Excessive
wattage
could
melt
cluster
housing
.
Replace
defective
bulbs
with
Instrument
cluster
bulbs,
replacing
reptacementbulbs
of
the
same
wattage
.
1
.
Remove
instrument
cluster
as
described
above
.
Odometer
coding
plug,
replacing
2
.
Remove
faulty
bulb
by
turning
bulb
base
45°
inits
mount
and
remove
from
housing
.
See
Fig
.
3
.
The
coding
plug
maintains
a
record
of
thevehicle
mileage
.
The
back
of
the
instrument
cluster
and
its
bulb
locations
are
1
.
Record
vehicle
mileage
.
shown
in
Fig
.
4
.
2
.
Remove
instrument
cluster
as
described
earlier
.