411-2
DOORS
4
.
Remove
retainer
clip
(early
models
only)
from
doorcheck
pin
onbody
pillar
.
Drive
out
door
check
pin
.
See
Fig
.
3
.
Door
Adjustment
"
Door
gap
to
fender/rear
door
.........
approx
.
5
mm
(0
.189
in)
"
Permíssible
deviation
from
parallel
.
.0
.5
mm
(0
.020
in)
0011651
Fig
.
3
.
Door
check
pin
being
removed
.
Note
retainer
clip
(A)
usedon
early
models
.
5
.
Remove
doorby
lifting
up
off
lowerhinge
halves
.
CAUTION-
Be
careful
not
to
damage
door
or
other
painted
body
surfaces
.
Make
sure
no
load
is
placedon
wiring
harness
.
6
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-
lowing
:
"
Align
doorso
that
panel
gaps
are
equal
on
either
side,
as
described
later
.
If
necessary,
adjust
door
hinges
as
described
later
.
"
Adjust
door
striker
so
that
trailing
edge
of
front
door
is
slightly
higher
(1
mm)
than
leading
edge
of
rear
door
.
See
515
Central
Locking
and
Anti-Theft
.
"
Repair
any
paint
damage
and
paínt
any
exposed
met-
al
.
CAUTION-
.
"In
2-door
models,
removing
and
installing
the
door
may
upset
the
adjustment
and
alignment
of
the
window
.
Window
adjustment,
as
described
in
512DoorWindows,
must
be
carried
out
ater
installation
to
prevent
damaging
the
glass
.
"
If
battery
power
is
lost
or
the
battery
has
been
disconnected,
the
windows
must
be
re-initialized
.
Both
one
touch
upldown
and
pinch-protection
will
be
inactive
until
windows
are
re-initialized
.
See
512
Door
Windows
.
DOOR
CHECK,
REPLACING
Door
check,replacing
WARNING
-
Some
1997
and
all
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
doors
on
cars
with
front
side-impact
airbags,
always
dis-
connect
the
negative
(-)
battery
terminal
.
See
721
Al
rbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
1
.
Closedoor
window
completely
.
2
.
If
working
on
front
door
with
side-impact
airbag,
discon-
nect
negative
(-)
battery
cable
.,
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
gíven
at
the
front
of
this
manual
on
page
viii
.
3
.
Remove
interior
door
panel
and
vapor
barrier
as
de-
scribed
later
.
4
.
Where
applicable,
remove
side-impact
airbag
from
door
.
See
721
Airbag
System
(SRS)
.
NOTE-
In
some
models
covered
inthis
manual,
ít
is
not
essen-
tial
to
remove
the
side-ímpact
airbag
to
access
internal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
5
.
Remove
retainer
clip
(early
models
only)
from
door
check
pin
on
body
pillar
.
Drive
out
door
check
pin
.
Refer
to
Fig
.
3
.
6
.
Remove
bolts
and
rubber
cover
fromdoor
check
lock-
plate
ondoor
.
7
.
Remove
door
check
from
inside
door
.
8
.
Installation
is
reverse
of
removal
.
"
Lubricate
door
check
before
installing
.
"
Use
new
mounting
bolts
when
reinstalling
the
side-im-
pact
airbag
to
thedoor(where
applicable)
.
"
If
battery
was
disconnected,
re-initialize
window
regu-
lator
motors
as
described
in
512
Door
Windows
.
GENERAL
......
.
........
.
.
.
.
.
.
.
...
.
.
.
512-1
WINDOW
SERVICE,
Front
door
window,
initializing
..
.
.........
.
512-1
2-DOOR
MODELS
.
...
.
......
.
........
.512-5
WINDOW
SERVICE,
Front
door
window,
removing
and
installing
(2-door
models)
.
.
...
.
...............
.
512-5
4-DOOR
MODELS
.
.
.
.
................
.
512-2
Front
door
window,
adjusting
Front
door
window,
removing
and
installing
(2-door
models)
.
.
.
.
.
.
.........
.
.
.
...
.512-7
(4-door
models)
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
.....
512-2
Rear
vent
window
or
vent
latch,
Front
door
window,
adjusting
replacing
(2-door
models)
....
.
.
.
.
.
.
.
...
512-11
(4-door
models)
.
.
.
.
.
...
.
...
.
.
.
.
.
.....
512-3
Rear
door
window,
removing
and
installing
WINDOW
REGULATOR
SERVICE
.
.
.
..
.512-12
(4-door
models)
.
.
.
.....
.
.
.
.
...
.
.
.....
512-4
Door
window
regulator
and
motor,
Rear
door
fixed
glass,
removing
and
installing
removing
and
installing
.
.
.
...
.
.
.
.
.
.
.
.
.
.
512-12
(4-door
models)
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
.....
512-4
GENERAL
Front
door
window,
initializing
This
heading
covers
door
glass,
window
regulator
and
pow-
er
window
motor
repair
information
.
Before
proceeding
with
window
repairs,
specifically
on
late
cars
fitted
with
front
side-
impact
airbags,
read
the
procedure
through
to
determine
the
scope
of
the
repair
.
The
bonded
windshield
and
rear
glass
are
replaced
using
special
adhesives
and
tools
.
It
is
recommended
that
bonded
glass
replacement
bedone
by
a
professional
glass
installer
.
WARNING
-
"
Always
wear
hand
and
eye
protection
when
workíng
with
broken
glass
.
"
ff
a
window
is
broken,
all
of
the
glass
bits
should
be
vacuumed
out
of
the
door
cavity
.
Use
a
blunt
screwdriver
to
clean
out
any
remaining
glass
pieces
from
the
window
guide
rails
.
CAUTION-
ff
battery
power
is
lost
or
the
battery
has
been
dis-
connected,
windows
mustbe
re-initialized
.
Both
one
touch
up/down
and
pinch-protection
will
be
in-
active
until
windows
are
re-initialized
.
Sea
below
.
512
Door
Windows
DOOR
WINDOWS
512-1
The
front
door
windows
incorporate
a
pinch-protection
fea-
ture
as
well
as
one-touch
up/down
(1994
and
later
models)
.
In
order
for
these
featuresto
work
correctly,
the
mechanical
stop
reference
point
must
be
re-initialized
after
repairs
are
carried
out
.
1
.
Closedoor
and
turn
ignition
keyon
.
Fully
open
front
window
.
2
.
Fully
close
front
window
.
4
.
Repeat
for
remaining
window
.
5
.
The
windows
should
now
be
initialized
and
the
anti-
pinch
and
one-touch
up/down
functions
should
be
en-
abled
.
GENERAL
512-2
DOOR
WINDOWS
WINDOW
SERVICE,
4-DOOR
MODELS
WARNING
-
When
servicing
the
door
wíndows,
theharness
con-
nector
to
the
window
regulator
shouldalways
be
disconnected
to
prevent
pinching
fingers
in
closing
window
.
NOTE-
If
the
battery
is
disconnected,
the
front
window
regula-
tor
motors
must
be
re-initialized
afterrepairs
are
car-ried
out
.
lf
the
window
motorsare
not
reinitialized,
the
programmed
one-touch
upldown
and
anti-pinchfunc-
tions
will
be
disabled
.
See
Front
door
window,
initial-
izing
.
Front
doorwindow,
removing
and
installing
0013061
(4-door
modeis)
Fig
.1.
Lift
off
window
sea¡
from
door
.
Note
metal
retainer
(arrow)
.
2-
door
car
shown
.
1
.
Lower
door
window
about
12
in
.
(300
mm)
.
2
.
Remove
front
door
panel
and
vapor
barrieras
de-
scribed
in
411
Doors
.
WARNING
-
"
Some
1997
and
all
1998
cars
are
fitted
wlth
side-
impact
airbags
in
the
front
doors
.
When
servicing
the
door
wíndows
on
cars
with
front
side-impact
airbags,
always
disconnect
the
negative
()
bat-
tery
cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
theairbag
sys-
tem
.
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
3
.
On
cars
with
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.
Then
remove
airbag
unit
fromdoor
.
See
721
Airbag
System
(SRS)
.
5
.
Carefully
remove
window
innersea¡
and
pry
off
metal
retainers
under
sealing
lip
to
prevent
scratchingglass
.
See
Fig
.
1
.
6
.
Remove
retaining
clips
from
window
slides
.
See
Fig
.
2
.
WINDOW
SERVICE,
4-DOOR
MODELS
Fig
.
2
.
Retaining
clipsfor
window
slides
(arrows)
.
0011696
7
.
While
supporting
window
glass,
pry
window
lifting
arms
out
of
left
and
right
slides
.
See
Fig
.
3
.
NOTE-
8
.
Pivot
window
up
at
rear
and
out
of
door
.
In
some
modeis
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
internal
9
.
Installation
is
reverse
of
removal,
notingthe
following
:
door
components
.
However,
the
procedure
is
recom-
"
Usenew
mounting
bolts
when
reinstalling
the
side-im-
mended
forsafety
reasons
.
pactairbag
to
the
door(where
applicable)
.
See
721
Airbag
System
(SRS)
.
4
.
Disconnect
harness
connector
from
window
motor
to
"
Adjust
window
as
described
later
.
prevent
accidental
operation
.
"
Re-initialize
window
regulator
motorsas
described
earlier
.
0011697
Fig
.
3
.
Window
lifting
arms
shown
removed
from
slides
(arrows)
.
Front
door
window,
adjusting
(4-door
models)
Whenever
the
front
window
or
window
regulator
is
re-
moved,
window
adjustment
should
be
checked
.
The
glass
should
contact
the
top
of
the
window
squarely
and
should
seat
against
the
window
sea¡
uniformly
.
NOTE
-
If
the
window
does
not
contact
the
window
seal
uni-formly,
wind
noise
or
water
infiltration
may
result
Be
sure
to
re-initialize
the
window
motors
as
described
ear-
lier
.
WARNING
-
Some
1997and
all
1998
cars
are
fitted
wíthside-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
door
windows
on
cars
with
front
side-impact
air-
bags,
always
disconnect
the
negative
()
battery
cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
CA
UTION-
"
In
models
with
side-impact
airbags,
adjusting
the
front
window
requires
that
the
battery
cable
bereconnected
with
the
side-impact
airbag
discon-
nected
.
This
will
set
a
fault
code
in
the
SRS
con-
trol
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memory
is
cleared
using
special
SRS
test
equipment
.
"
Prior
to
disconnectiog
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
1
.
Raise
door
window
to
top
of
its
travel
.
DOOR
WINDOWS
512-
3
3
.
Remove
front
door
panel
and
vapor
barrier
as
de-
scribed
in
411
Doors
.
4
.
Remove
airbag
unit
from
door
.
See
721Airbag
Sys-
tem
(SRS)
.
NOTE-
In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
interna¡
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
5
.
Loosen
regulator
stop
at
window
regulator
support
.
See
Fig
.
4
.
Fig
.
4
.
Wíndow
regulator
stop
(arrow)
.
0013075
6
.
If
glass
is
not
squarely
positioned
in
window
frame,
loosen
support
arm
bolt
and
reposition
arm
as
neces-
sary
.
Tighten
bolt
.
See
Fig
.
5
.
2
.
On
cars
with
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.
Fig
.
5
.
Adjust
window
to
its
frameby
loosening
bolt
(arrow)
and
re-
positioning
support
arm
up
or
down
.
WINDOW
SERVICE,
4-DOOR
MODELS
512-
4
DOOR
WINDOWS
7
.
Push
regulator
stop
tightly
against
window
regulator
4
.
Lower
door
window
about
12
in
.
(300
mm)
.
Remove
sector
and
tighten
nut
.
window
lifting
arm
retaining
clip
from
window
slide
.
Re-
o
Check
for
tight,
even
fit
at
top
of
window
frame
.
fer
to
Fig
.
2
.
"
If
necessary,temporarily
reconnect
negative
(-)
cable
to
battery
and
raise
window
so
it
is
pressing
uniformly
WARNING-
against
toprubber
sea¡
before
final
tightening
.
Once
the
window
is
lowered,
dísconnect
harness
connector
from
power
window
motor
to
prevent
ac-
8
.
Reinitialize
front
window
motorsas
described
earlier
.
cidental
operation
of
the
window
.
Tightening
Torques
"
Regulator
stop
to
window
regulator
....
9
Nm
(7
ft-Ib)
"
Window
regulator
bracket
to
door
.....
9
Nm
(7
ft-Ib)
Rear
door
window,
removing
and
installing
(4-door
models)
1
.
Remove
rear
door
panel
and
vapor
barrier
.
See
411
7
.
Remove
window
glass
from
above
.
Doors
.
2
.
Pul¡
out
rubber
guide
at
front
of
window
frame
.
Remove
three
screws
and
pul¡
off
exteriortrim
cover
.
See
Fig
.
6
.
UJ117U1
Fig
.
6
.
Trim
covermounting
screws
(arrows)
.
To
remove
cover,
slide
upand
off
door
.
3
.
Lift
up
andremovewindow
inner
sealing
strip
.
Remove
clipsat
edge
of
window
channel
.
Refer
to
Fig
.
1
.
WINDOW
SERVICE,
4-DOOR
MODELS
5
.
Pry
lifting
arm
out
of
slide
.
Refer
to
Fig
.
3
.
NOTE
-
Support
window
in
door
before
disconnecting
lifting
arm
from
window
slide
.
6
.
Remove
rubber
channelfromdoorframe
perimeter
.
8
.
Installation
is
reverse
of
removal
.
"
Rear
window
adjustment
is
similar
to
front
window
ad-
justment,given
earlier
.
"
Reinitialize
window
motorsas
described
earlier
.
Rear
door
fixed
glass,
removing
and
installing
(4-door
models)
1
.
Remove
window
from
rear
dooras
described
earlier
.
2
.
Remove
upper
and
lower
bolts
at
guide
rail
.
Lift
up
rub-
ber
sea¡
to
accessupper
bolt
.
See
Fig
.
7
.
Fig
.
7
.
Rear
guide
rail
mounting
bolts
(arrows)
.
3
.
Remove
guide
rail
screw
at
top
and
move
rail
aside
enough
to
slide
glass
forward
and
out
of
door
frame
.
See
Fig
.
8
.
4
.
Installation
is
reverse
of
removal
.
WINDOW
SERVICE,
2-DOOR
MODELS
WARNING
-
When
servicing
the
door
windows,
the
hamess
con-
nector
to
the
window
regulator
shouldalwaysbe
disconnectod
to
prevent
pinching
fingers
in
closing
window
.
2-door
models
are
equipped
with
the
"close
with
door
shut"
feature
.
In
this
rriode,
the
window
glass
moves
down
slightly
when
the
door
latch
is
activated,
then
goes
up
tightly
against
the
weather-strip
when
the
door
is
fully
closed
.
Front
door
window,
removing
and
installing
(2-door
models)
WARIWNG
-
Some
1997and
a111998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
front
windows
on
cars
with
front
side-impact
air-
bags,
always
disconnect
the
negative
(-)
battery
cable
.
See
721
Airbag
System(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
DOOR
WINDOWs
512-
5
CAUTION-
"In
models
with
side-impact
airbags,
removing
the
front
window
requires
fhat
the
battery
cable
be
reconnected
with
the
side-impact
airbag
dis-
connected
.
This
will
set
a
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
mem-
ory
is
cleared
using
special
SRS
test
equipment
.
"
Removing
the
front
window
will
upset
the
adjust-
ment
and
alignment
of
the
window
.
Window
ad-justment,
as
described
later,
must
be
carried
out
after
installation
to
prevent
damaging
the
glass
.
1.
On
carswith
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
Fig
.
8
.
Remove
guide
rail
screw
(A)
and
move
rail
aside
.
2
.
Remove
interior
door
panel
and
vapor
barrier
.
See
411
Doors
.
3
.
Where
applicable,
remove
side-impact
airbag
from
door
.
See
721
Airbag
System
(SRS)
.
NOTE-
In
some
models
covered
in
this
manual,
it
is
notessen-
tial
to
remove
the
side-impact
airbag
lo
access
intemal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
4
.
Pull
off
exterior
doormolding
.
See
510
Exterior
Trim,
Bumpers
.
5
.
Lower
door
window
completely
If
necessary,
tempo-
rarily
reconnect
battery
cable
.
6
.
Lift
up
and
remove
window
innersealing
lip
.
Remove
all
metal
retainers
under
sealing
lip
.
See
Fig
.
9
.
NOTE
-
The
front
window
regulator
motors
must
be
re-initial-
7
.
Raise
window
to
about10
in
.
(250
mm)
.
If
necessary,
ized
after
repairs
are
carried
out
.
If
the
window
motors
temporarily
reconnect
battery
cable
.
Remove
guide
arenot
reinitialized,
the
programmed
one-touch
bracket
mounting
nuts
and
remove
bracket
.
See
Fig
.
up/down
and
anti-pinch
functions
will
be
disabled
.
See
10,
Front
doorwindow,
initializing
.
8
.
Lower
window
about
4'/2
in
.
(110mm)
.
If
necessary,
tem-
porarily
reconnect
batterycable
.
Working
through
bore
hole
in
door
exterior,
remove
lower
guide
bracket
through-bolt
from
glass
.
See
Fig
.
11
.
9
.
Lower
window
about
2'/2
in
.
(65
mm)
.
If
necessary,
tem-
porarily
reconnect
battery
cable
.
Repeat
step
8
to
re-
move
upper
through-bolt
from
guide
bracket
.
10
.
Raise
window
to
about
7
1
/2in
.
(190
mm)
from
top
.
If
nec-
essary,
temporarily
reconnect
batterycable
.
Remove
window
rear
limit
stop
bracket
.
See
Fig
.
12
.
WINDOW
SERVICE,
2-DOOR
MODELS
512-
6
DOORWINDOWS
0013061
Fig
.
9
.
Lift
window
inner
sealing
lip
fromdoor
.
Note
metal
retainer
(arrow)
.
0013083
Fig
.
10
.
Window
rear
guíde
bracket
nuts
A
to
be
removed
.
Loosen
nuts
B
to
allow
bracket
room
to
swivel
out
of
the
way
.
WINDOW
SERVICE,
2-DOOR
MODELS
0013063
Fig
.
11
.
Using
4mm
Allen
socket,
reach
through
rear
bore
hole
(A)
in
door
to
remove
window
guide
bracket
boits
.
(Exterior
door
molding
hasbeen
removed
.)
0013065
Fig
.
12
.
Toremove
rear
window
limit
stop
bracket,
remove
bolt
A
and
loosen
clamping
bolt
B
.
11
.
Lower
window
about
4
1
/2
in
.
(110
mm)
.
If
necessary,
temporarily
reconnect
battery
cable
.
While
supporting
window,
remove
retaining
clips
from
window
slides
and
disconnect
lifting
arms
from
slides
.
See
Fig
.
13
.
Fig
.
13
.
Lifting
arm
retaining
clips
(arrows)
at
window
slides
.
12
.
Tip
window
so
rear
ofglass
is
up
out
of
door
.
While
sup-
porting
window,
remove
window
front
limit
stopbracket
.
See
Fig
.
14
.
0013067
Fig
.
14
.
With
window
glass
shown
partially
tipped
out
of
door,
remove
bolt
A
and
loosen
bolt
B
in
order
to
remove
front
window
limit
stop
bracket
.
13
.
Take
glass
fully
out
of
door
.
14
.
Installation
is
reverse
of
removal,notingthe
following
:
"
Guide
front
of
window
into
front
guide
rail
and
rest
it
therewhile
installing
front
window
limit
stop
bracket
.
"
When
installing
window
rear
guide
bracket,
tighten
countersunk
screws
in
glass
first
(throughoutside
of
door),
then
install
guide
rail
bracket
.
"
Insert
rubber
sea¡
at
top
of
door
correctly
See
Fig
.
15
.
"
Use
new
mounting
bolts
when
reinstalling
the
side-im-
pactairbag
to
the
door
(where
applicable)
.
Reset
SRS
warning
light
and
clear
SRS
fault
memory
using
spe-
cial
test
equipment
.
See
721
Airbag
System
(SRS)
.
"
Adjust
window
as
described
later
.
"
Re-inítialize
window
regulator
motors
as
described
earlier
.
DOOR
WINDOWS
512-
7
Fig
.
15
.
Correct
installation
of
door
toprubber
seal
.
Tightening
Torques
"
Rear
guide
bracket
to
window
.......
6
Nm
(53
in-lb)
"
Rear
guide
bracket
to
roller
guide
..
.
...
...............
9
Nm
(7
ft-Ib)
Front
door
window,
adjusting
(2-door
modeis)
The
"closewith
door
shut"
feature
of
2-door
cars,
as
well
as
the
frameless
window,
makeswindow
adjustment
critical
:
WARNING
-
"
Some
1997
and
afl
1998
2-door
cars
are
fitted
with
side-impact
airbags
in
the
front
doors
.
When
ser-
vicingthe
door
windows
on
cars
with
front
side-im-
pact
airbags,
always
disconnect
the
negative
(-)
battery
cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
sys-
tem
.
"
Adjusting
the
front
window
requires
that
the
bat-
tery
cable
be
reconnected
with
the
side-impact
airbag
disconnected
.
This
will
set
a
fault
code
in
the
SRS
control
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memory
is
cleared
using
special
SRS
test
equip-
ment
.
"
There
is
risk
of
window
glass
breakage
if
correct
adjustment
proceduresare
not
used
.
If
in
doubt,
this
procedureshouldbe
left
to
a
trained
BMW
technician
.
WINDOW
SERVICE,
2-DOOR
MODELS