1994 BMW 325i Convertible

Taillight
assembly,

removing
and
installing

1
.
Open
trunk
lid
.
Remove
cover
from
rear
of
taillight
.
Re-

fer
to
Fig
.
11
.

2
.
Depress
locking
tabs
on
electrical
harness
convector

and
disconnect
from
rear
of
taillight
lens
assembly
.
Re-

move
four
taillight
assembly
retaining
nuts
.
See
Fig
.
13
.

0012574

Fig
.
13
.
Taillight
mounting
nuts
(arrows)
and
harness
connector
(A)
.

3
.
Installation
is
reverse
of
removal
.

Center
Brake
Light

On
convertible
models,
it
is
necessary
to
open
trunk
lid
and

remove
inner
tailgatetrim
adjacent
to
license
plate
light
as-

sembly
.
Then
remove
the
electrical
connectors
and
four
cen-

ter
brake
light
retaining
nuts
.
Push
center
brake
light
out
.

Replace
bulbs
if
necessary
.

On
4-door
and
coupe
models,
open
trunk
lid
.
Working
di-

rectly
under
center
brake
light,
turn
bulb
socket
counterclock-

wise
1
/4turn
andremove
from
center
brake
light
assembly
.

Replace
bulb
if
necessary
.
See
Fig
.
14
.

EXTERIOR
LIGHTING



630-
5

0012575

Fig
.
14
.
Turncenter
brake
light
socket
counterclockwise
and
remove
bulb
.

Center
brake
light
housing,
replacing

(4-door
andcoupe
models)

1
.
Remove
rear
window
parcel
shelf
.
See513
Interior
Trim
.

2
.
Depress
tabs
on
center
brake
light
electrical
connector

and
disconnect
.

3
.
Remove
retaining
screws
and
remove
socket
.

4
.
Replace
bulb
.

REAR
LIGHTING

GENERAL

E36
cars
are
equipped
with
integrated
automatic
heating

and
air
conditioning
systems
.
Many
of
the
procedures
given
in

this
repair
group
require
that
the
A/C
refrigerant
charge
be

evacuated
using
specialized
equipment
.
See
A/C
System
Warningsand
Cautions
later
in
this
repair
group
.

HEATER
AND
CONTROLS

Blower
motor,
removing
and
installing

NOTE-

On
6-cylinder
cars,
the
plastic
top
enginecover
and
fuel
rail
covermustbe
removed
.
The
fuel
injectorhamess
re-
taining
screws
must
be
removed
and
the
harness
set
aside
.
The
engine
control
module
(ECM)
cover
must
be
removed,
the
control
unit
connectors
unplugged
and
the
harness
pulled
out
of
the
way
.
See
130
Fuel
Injection
.

1
.
Disconnect
negative
(-)
cable
from
battery
.

2
.
Open
hood
.
Unclip
engine
bulkhead
plenum
grille
at

base
of
windshíeld
and
remove
grille
.
See
Fig
.
1
.

HEATING
AND
AIR
CONDITIONING



640-1

640
Heating
and
Air
Conditioning

GENERAL
.
...
.
....
.
.
.
.
.
.
.
.
.
.......
.
.
.
640-1



Heater
andA/C
air
distribution
motor,

replacing(rotary-knob)
.
.
...
.
.
.
.......
.
640-10

HEATER
AND
CONTROLS
.
.....
.
.
.
.
.
.
.640-1



Rear
Window
Defogger
.
.
.



.
.
.
.
.
.
.
...
.
.
.
640-10
Blower
motor,
removing
and
installing
.
.
.
.
.
.
640-1



Rear
Window
Blower
(convertible
models)
.
.640-10

Blowermotor
resistor
pack,
replacing



.
.
.
.
.
.
640-3



AIR
CONDITIONING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-11
Heater
valve,
replacing
...........
.
.
.
.
.
.
.
640-3

Heater
box,
removing
and
installing
.
.
.
.
.
.
.
.
640-4



A/CSystem
Warnings
and
Cautions
.
.
.
.
.
.
:640-11

Heater
core,
replacing
.....
.
.
:
....
.
.
.
.
.
.
.
640-6



A/C
compressor,
replacing
.
.
::.
:
:
.
.
.
.
.
.
.
.640-12

Heater
core
temperature
sensor,
replacing
.
.
640-7



A/C
Compressor
Clutch
.
.
.
.
.
.
.
:
.
.
.
.
.
.
.
.
.
640-13

Heater
andA/C
Control
Head
.
.
....
.
.....
.
640-7



A/C
condenser,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-14

Heater
andA/C
control
head,
removing



A/C
receiver/drier,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
640-15
and
installing
(rotary-knob)
.
.
....
.
......
640-7



A/C
expansion
valve,

Heater
andA/C
control
head,
removing



removing
and
installing
...
.
.....
.
.
.
.
.
.
.
640-16
and
installing
(digital-display)
.
.....
.
.....
640-8



A/C
evaporator,
removing
and
installing
.
.
..
640-17

Heater
andA/C
control
module,removing



A/C
evaporator
temperature
sensor,

and
installing
(rotary-knob)
.
.
...
.
.
.
.
.
.
.
.
640-8



replacing
.
.
.
.
.
.
..............
.
.
.
.
.
..
640-17

Heater
andA/C
control
module,removing



A/C
microfilter,
replacing
......
.
....
.
.
.
..
640-18

and
installing
(digital-display)
.
...
.
.
.
.
.
...
640-8

Sensor
fan
for
interior
temperature,



TABLES

replacing
.
.
.
....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-9



a
.
Blower
Motor
Test
Values
.........
...
.
.
......
640-3

Heater
andA/C
AirDistribution
Motors
.
.
.
.
.
.
640-9



b
.
Heater
Core
Temperature
Sensor
Test
Values
...
.640-7

c
.
Evaporative
Temperature
Sensor
Test
Values
...
640-17

d
.
A/C
System
Fluid
Capacities
(total)
..
..........
640-18

0012527

Fig
.
1
.
Detach
grille
retaining
clips
(arrows)
and
pull
grille
upward
and
out
of
rubbergasket
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
viii
.

HEATER
AND
CONTROLS

640-10



HEATING
AND
AIR
CONDITIONING

i

El
Radio

Antenna

Rear



.
,



si,-
Left
side



I
d

1
.
Rear
vents
2
.
Fresh
air
3
.
Face-level
vents
4
.
Recirculation
5
.
Footwell
vents
0013017

Fig
.
28
.
Location
oflate
production
air
distribution
motors
in
heater
box(shown
in
rear,
side
and
top
views)
.

Heater
andA/C
air
distribution
motor,

replacing
(rotary-knob)

1
.
Toaccess
left
side
motors
(dash
vent
mixing
or
recircu-

lation
flap),
remove
lower
dash
panel
and
knee
bolster

on
driver
side
.
See
513
Interior
Trim
.

2
.
To
access
right
side
motor
(fresh
air
flap),
remove
glove

compartment
.
See513
Interior
Trim
.

3
.
Each
motor
can
be
removed
after
its
electrical
wiring

harness
connector
has
been
removed
.
Squeeze
plastic

clip
to
release
motor
.
See
Fig
.
29
.

Fig
.
29
.
A/
C
air
distribution
motor
plastic
retaíning
clip
(arrow)
.
Re-
lease
clip
and
tilt
motor
out
of
housing
.

Rear
Window
Defogger

0011877

The
rear
window
defogger
switch
is
integrated
with
the
heating
andA/C
control
head
.

HEATER
AND
CONTROLS

Fig
.
30
.
Wiring
diagram
of
rear
window
defogger
and
radio
antenna
.

Rear
Window
Blower
(Convertible
Models)

A
blower
fan,
fitted
into
the
rear
seatback,
defogs
therear

window
.
It
will
only
operate
with
the
engine
nunning
and
the

top
raised
.
A
microswitch
behindthe
rear
seats
provides
the

signal
that
thetop
is
raised
.

To
access
the
blower
fan
motor,
it
is
necessary
to
remove

four
screwsfrom
the
center
seat
back
.
Remove
the
wiring
har-

ness
connector
and
motor
mounting
boits,
then
remove
motor

by
pulling
it
down
and
forward
.
See
Fig
.
31
.

ri

Suppressor
filter

1
0013005

Fig
.
31
.
Rear
window
blower
in
center
of
rear
seat
back
(arrow)
.

The
electric
rear
window
defogger
is
integrated
with
the
ra-

dio
antenna
.
See
Fig
.
30
.



y



/f



0013014

Rear
speaker,
removing
and
installing



Door
panel
speaker,

removing
and
installing

NOTE
-

Rear
speakers
in
convertible
models
are
installed
un-
der
the
rear
side
panels
.
For
rearside
panelremoval
procedure,
see
411Doors
.

1
.
Working
at
rear
parcel
shelf,
pry
speakercoverby
inner

edge
and
remove
.
See
Fig
.
12
.

0011632

Fig
.
12
.
Pry
up
inner
edge
of
speaker
cover
off
rear
parcel
shelf
.

2
.
Remove
mountingscrews
and
depress
speaker
retain-

ing
clip
.
See
Fig
.
13
.
Lower
speaker
into
trunk
.

Fig
.
13
.
Remove
screws
(A)
and
depress
clip
(B)
.

4
.
Installation
is
reverse
of
removal
.

0011633

3
.
Disconnect
speaker
connector
andremove
speaker

from
box
.

RAM
650-5

1.
On
carswith
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnecttog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.

2
.
Remove
inner
door
panel
.
See
411
Doors
.

WARNING
-

Some
1997
and
all
1998
model
year
cars
are
equipped
with
front
side-impact
airbags
in
the
front
doors
.
When
servicing
the
doors
with
front
side-im-
pact
airbags,
alwaysdisconnect
the
negative
()
battery
terminal
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
theairbag
sys-
tem
.

3
.
On
back
of
door
panel,
remove
nut
on
top
of
speaker
retaining
bracket
and
remove
bracket
from
behind

speaker
.
See
Fig
.
14
.

Fig
.
14
.
Speaker
retaining
nut
(arrow)
.

4
.
Disconnect
speaker
connector
from
harness
connector
and
remove
loudspeaker
forwardthrough
door
panel
.

5
.
Installation
is
reverse
of
removal
.
Install
side-impact

airbag
using
new
screws
.
See
721
Airbag
System

(SRS)
.

RADIO
AND
SPEAKER
SERVICE

GENERAL
.
.
.....
.
.
.
.
.
.
.
.
.
............
720-1



REAR
SEATBELT
ASSEMBLY
...
.
....
.
.
720-4

Rear
seat
belt,
removing
and
installing
FRONT
SEATBELT
ASSEMBLY
.
.
.
.
.
.
.
.
720-2



(fixed
seat
back
models)
..
.
......
.
....
.
.720-4
Automatic
Front
Seat
Belt
Lock
Tensioners
.
.
720-2



Rear
seat
belt,
removing
and
installing

Mechanical
spring
tensioner,
disarming
.
...
.
720-2



(fold-downseat
back
models)
.
...
.
...
.
.
.
.
720-5

Front
seat
belt
reel,
removing
and
installing
.
.
720-3



Center
rear
lap-belt,
removing
and
installing
.
.720-5

GENERAL

All
E36
models
are
equipped
with
3-point
shoulder
belts
at



tract
and
tension
the
seat
belt
by
55
mm
(approximately
2
four
seating
positions
.
On
4-doormodels,
there
is
an
addition-



inches)
in
the
event
of
an
accident
.
a
l
lap
belt
in
thecenter
of
the
rear
seat
.

The
seat
beltreel
should
lock
when
driving
quickly
through
Automatic
seat
belt
tensioners
are
integrated
into
the
front



curves,
during
severe
braking
or
in
case
of
a
collision
.
The
au-
seat
belt
locks
.
Through
the
1996
model
year
cars,
a
mechan-



tomatic
reel
does
not
require
any
servicing
and
should
never
¡cal
spring
tensioner
is
used
.
See
Fig
.
1.
On
1997
and
later



be
opened
.
Belts
that
do
not
retract
and/or
lockproperly
cars,
a
pyrotechnic
(explosive
charge)
tensioner
is
used
.
Au-



should
be
replaced
promptly
.
tomatic
seat
belt
tensioners
aredesigned
to
automatically
re-

1
.
Seat
belt
lock
boft
2
.
Seat
belt
lockwith
mechanical
spring
tensioner
3
.
Seat
belt
anchor
bar
(two-door
models)
4
.
Seat
belt
anchor
bolt
5
.
Seat
belt
reelbolt
6
.
Seat
belt
reel
7
.
B-pillar
guide
nut
8
.
B-pillar
sliding
guide
9
.
Convertible
seat
beltreel
10
.Convertible
B-pillar
guide

Fig
.
1
.



Front
seat
belt
components
.

720
Seat
Belts

SEAT
BELTS



720-1

GENERAL

Fig
.
8
.



Airbag
crash
sensor
mountingscrews
(arrows)
on
early
cars
.
Note
Torx
screws
with
anti-tamper
pin
in
screw-head
.

ZAE
control
module,
replacing

NOTE-

Some
versions
of
early
ZAE
control
modules
are
no
longer
available
from
BMW
.
When
replacing
control
modules
on
cars
built
between
September
1993
and
June
1994,
consulta
BMW
parts
department
for
the
lat-
est
information
on
retrofitting
the
later
module
.
3
.
Remove
orange
SRS
connector
from
its
holder
and
carefully
separate
connector
.
Refer
to
Fig
.
7
.
1
.
Disconnect
negative
(-)
cable
from
battery
and
cover

negative
terminalwith
insulating
material
.



4
.
Working
behind
steering
wheel,
completely
loosen
Torx

screws
(T30)
while
holdingairbag
in
place
.
See
Fig
.
9
.
2
.
Lift
rearseat
cushion
.
Unplug
harness
connectors
and



Support
airbag
unit
toprevent
it
from
falling
out
.
remove
ZAE
airbag
control
module,
which
is
bolted
to

top
of
driveshaft
tunnel
.

3
.
Installation
is
reverse
of
removal
.

Front
side-impact
airbag
crash
sensor,

removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover

negative
terminal
with
insulating
material
.

2
.
Remove
front
seat
.
See520
Seats
.

3
.
Convertible
:
remove
rear
seat

4
.
Remove
plastic
door
sill
trim
.

5
.
Fold
up
carpet
in
back
of
front
seat
.

6
.
Pull
off
connector
from
crash
sensor,
which
is
located

under
rugnext
to
door
si¡¡
.

7
.
Remove
sensorby
removing
screws
.
Note
direction
ar-

row
before
removing
sensor
.

8
.
Installation
is
reverse
of
removal,noting
direction
arrow

on
sensor
.

AIRBAGS

AIRBAG
SYSTEM
(SRS)



721-
5

Driver
side
airbag,

removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
negative
terminal
with
insulating
material
.

WARNING
-

On
cars
with
ZAE
system
:
If
theairbag
system
has
detected
a
fault
(SRS
indicator
illuminated),
a
wait-
ing
period
ofat
least
ten
minutes
must
be
observed
before
removing
the
airbag
from
the
steering
wheel
.
This
will
allow
the
system
capacitor
to
discharge,
re-
ducing
the
possibility
of
a
trigger
pulsebeinggener-
ated
to
the
airbag
.

CAUTION-

Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.

2
.
Remove
lower
steering
column
trim
mounting
screw

andremove
lower
trim
.
Refer
to
Fig
.
6
.

Fig
.
9
.



Driver
sideairbag
unit
mounting
screws
(arrows)
.

0011893

AIRBAGS

GENERAL

This
section
contains
wiring
diagrams
for
1992
through

1998
BMW
3
Series
models
.

WARNING
-

On
cars
equipped
with
airbags,
special
precautions
apply
to
any
electrical
testing
or
repair
.
The
airbag
unit
is
an
explosive
device
and
must
be
handled
with
exterme
care
.
Before
starting
any
work
onan
airbag
equipped
car,
refer
to
the
warnings
and
cau-
tions
in
720
Seatbelts
and
721
Airbag
Systems
(SRS)
.

NOTE-

The
"



gear
position/neutral
safetyswitch
is
also
some-
timesreferred
to
as
the
automatic
transmission
range
switch
.

"
The
EWS
11
system
is
also
sometimes
referred
to
as
the
Driveaway
Protection
System
or
the
electronic
im-
mobilization
system
.

ELECTRICAL
WIRING
DIAGRAMS



ELE-1

Electrical
Wiring
Diagrams

GENERAL
.
.
.
.
.
.
.
.
.
................
.
.
.
ELE-1



Horns



.....
.
.....
.
.
.
....
.
.
.
.
.
...
.
.
ELE-153

Instrument
Panel
.
.
.
.
.
.
..............
ELE-165

ELECTRICAL
WIRING
DIAGRAMS
...
.
.
.
ELE-2



Interior
Lights/Illumination
.............
ELE-211

ABS



..............
.
.
.
.....
.
.....
ELE-117



Lumbar
Control
.
....................
ELE-247

ABS/AST
.............
.
.
.
...
.
.
.
.....
ELE-120



On-Board
Computer
..................
ELE-173

Airbag
(Supplemental
Restraint
System)
..
ELE-140



Park
Ventilation
.
.
.
...........
.
...
.
..
ELE-139

Air
Conditioning
and
Heating
.
.
.
.
.
.
.....
ELE-129



Power
Distribution
......
.
...
.
.
.
.
.
.
.
...
.
ELE-2

Anti-Theft
(Alpine)
..........
.
.
.
...
.
...
ELE-144



Power
Door
Locks
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-226

Anti-Theft
(EWS
II)
.
........
.
.
.
...
.
...
ELE-150



Power
Mirrors
...
.
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-241

Body
Computer
Module
.....
.
.....
.
...
ELE-176



Power
Seats
......
.
......
.
.
.
...
.
.
.
..
ELE-243

Charging
System



.
.
................
.
.
.
ELE-67



Power
Sunroof
.
.
.
.
.
.
.
...............
ELE-248

Convertible
Top
.
.
.
.
................
.
.
ELE-253



Power
Windows
.
.
.
.
.
.
.....
.
.........
ELE-231

Cruise
Control
..
.
.
.
...........
.
....
.
.
ELE-112



Radio/Cassette/CD/Speakers
..........
ELE-255

Data
Link
Connector
................
.
.
.
ELE-86



Rear
Window
Defogger
...............
ELE-160

Engine
Cooling
.......
.
.......
.
....
.
.
.
ELE-94



Shift
Interlock
.
.
.
.
.
.
.
.
...............
ELE-110

Engine
Management
...
.
.......
.
....
.
.
.
ELE-70



Starting
....
.
.
.
.
.
...
.
................
ELE-63

Exterior
Lights
........
.
.
.
.
.
.
.
.
.
......
ELE-194



Transmission
Electronics
.
..............
ELE-96
Ground
Distribution
....
.
.
.
.
.
.
.
.
.
.......
ELE-35



Warning
System
:
Chimes
.............
ELE-178

Headlights/Foglights
...
.
.
.
.
.
.
.
.
.
......
ELE-180



Wiper/Washer
.
.....
.
...............
ELE-155

Heated
Seats
........
.
.
.
.
.
.
.
.
.
......
ELE-245

ELECTRICAL
COMPONENT
LOCATIONS

Relayand
fuse
positions,
ground
locations
...........
.
.
.
.
.
.
.
.
.
................
seeRepair
Group
610

CAUTION-

Always
switchthe
ignition
off
and
disconnect
the
negative
(-)
battery
cablebefore
removing
any
electrical
components
.

"
Prior
to
disconnecting
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors
and
ignition
test
equipment
leads
only
while
ignition
is
switched
off
.

-Always
switch
a
test
meter
to
the
appropiate
func-
tion
and
range
before
making
test
connections
.

"
All-Season
Traction
(AST)
is
also
referred
to
as
ASC
or
ASC+T
.

GENERAL

ELE

Power
E

1994-95
Exc

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MODULERELAY



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DISTRIBUTION
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1994
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(19)

BODY
ELECTRONICS



UNLO
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BODY
EI
LCTRDNCS
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TERMINAL15



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IDIAGRAM50F5(



MODUL
.(ZKEIV)



MODULE(ZKEIV)
83172



-