
Service & Appearance Care
Engine Block Heater:
An engine block heater can be a big help if you have to park outside in very
cold weather,
0°F (-18°C) or colder. If your vehicle has this option, see
“Engine Block Heater” in the Index.
What to Do with Used Oil:
I CAUTION I
Used engine oil contains things that have caused skin cancer
laboratory animals. Don’t let used oil stay on your skin fo\
r very
I
Clean your skin and nails with soap and water, or a good han\
d
cleaner. Wash or properly throw away clothing or rags containin\
g
used engine oil.
Used-oil can be a real threat
to the environment. If you change your own oil,
be sure to drain all free-flowing oil from the filter before disp\
osal. Don’t ever
dispose of oil by putting it in the trash, pouring it on the ground, into sewers,
or into streams or bodies of water. Instead, recycle it by taking it to a place
that collects used
oil. If you have a problem properly disposing of your used
oil, ask your dealer, a service station or a local recycling \
center for help.
Engine Oil (Diesel Engines)
It’s a good idea to check your engine oil level every time you get fuel. In
order
to get an accurate reading, the oil must be warm and the vehicle\
must
be on level ground.
c
-
K2394
Turn off the engine and give the oil a few minutes to drain back into the oil
pan. If you don’t the
oil dipstick might not show the actual level.
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Service & Appearance Cam
heavy-duty applications at temperatures above freezing, 32°F (O’C), SAE
30 grade oil is recommended.
These numbers on an oil container show its viscosity, or thickness.
Do not use other viscosity oils such as
SAE IOW-40 or SAE 2OW-50.
This doughnut-shaped logo (symbol) is used on most oil contai\
ners to help
you select the correct oil.
You should
look for this on the oil container, and use only those oils that
display the logo.
GM Goodwrench@ oil (in Canada, GM Engine Oil) meets all the \
requirements
for your vehicle.
Engine Oil Additives:
Don’t add anything to your oil. Your GM dealer is ready to advise if you think
something should be added.
When to Change Engine Oil:
See if any one of these is true for you:
Most trips are less than 4 miles (6 km).
It’s below freezing outside and most trips are less than 10 miles (16
The engine is at low speed most of the time (as in door to door
You tow a trailer often.
Most trips are through dusty places. km).
delivery, or in stop-and-go traffic).
The vehicle is frequently operated off-road .
If any one of these is true for your vehicle, then you need to change your
oil and filter every 2,500 miles (4000 km) or 3 months-whichever comes
first.
If none of these is true, change the oil and filter every 5,000 miles (8000
km) or 12 months-whichever comes first.
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Automatic Transmission Fluid
When to Check and Change:
A good time to check your automatic transmission fluid level is when the
engine oil is changed. Refer
to the Maintenance Schedule to determine when
to change your fluid. See "Scheduled Maintenance Services" in the \
Index.
How to Check:
Because this operation can be a little difficult, you may choose to have this
done at a General Motors dealership Service Department.
If you
do it yourself, be sure to follow all the instructions here, or you could
get a false reading on the dipstick.
I Too much or too little fluid can damage your transmission. Too much can
nean that some of the fluid could come out and fall on hot engine parts,
itarting
a fire. Be sure to get an accurate reading if you check your
ransmission ftuid.
Wait at least
30 minutes before checking the transmission fluid level if you
have been driving:
When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic-especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid must be at normal operating temperature,
which is 180°F
to 200°F (82°C to 93°C).
To check the transmission fluid hot: Get the vehicle warmed up by driving
about
15 miles (24 km) when outside temperatures are above 50°F (1 0°C). If
it's colder than
50°F (lO°C), drive the vehicle in D (3rd gear) until the engine
temperature gage moves and then remains steady for ten minutes. Then
follow the hot check procedures.
To check transmission fluid cold: A cold check is made after the vehicle
has been sitting for eight hours or more with the engine
off and is used only
as a reference. Let the engine run at idle for five minutes
if outside
temperatures are 50°F (10°C) or more.
If it's colder than 50°F (lO"C), you
may have
to idle the engine longer. A hot check must follow when fluid is
added during a cold check.
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*
Senrice & Appearance Care
Manual Transmission Huld
When to Check:
the fluid in your manual transmission doesn't require changing.
How to 'Check:
Because this operation can be a :little difficult, you may cho\
ose to have this
done at your dealership Service Department.
t A good time to have it checked is when .the engine oil is changed. However,
If you do it yourself, be sure to follow' all the instructions here, or you could
get a false reading..
. . .. . . ... -
Too much or too little fluid can damage your transmission. Too much can
mean that some of the fluid could come out and fall on hot engine parts,
starting a fire. Be sure
to get an accurate reading if you check your
transmission fluid.
Check the fluid level only when your engine is
off, the vehicle is parked on a
level place and the transmission is cool enough for you to re\
st your fingers
on the transmission case.
Then, follow these steps:.
~ ~~ ~
1. Remove the filler plug.
K2471
2. Check that the lubricant level is up to the bottom of the filler- plug hole.
3. If the fluid level is good, install the plug and be sure it is fully seated. If
the fluid level is low, add more fluid as described in the next steps.
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Service & Appearance Cam
Tire lnspecfion and Rotation
To make your tires last longer, have them inspected and rotated at the
mileages recommended in the Maintenance Schedule. See “Scheduled
Maintenance Services” in the Index.
Q
-
-
K2655
Use this rotation pattern.
If your vehicle has front tires with different load ratings or tread designs (such
as all season
vs. onloff road) than the rear tires, don’t rotate your tires \
front
to rear.
After the tires have been rotated, adjust the front and rear \
inflation pressure
as shown on the CertificationRire label. Make certain that all wheel nuts are
properly tightened. See “Wheel Nut Torque”
in the Index.
A Rust or dirt on a wheel, or on the parts to which -it is fastened, can
make the wheel nuts become loose after a time. The wh.eel could
come
off and cause an accident. When you change- a- :wheel, remove
’ any -rust or dirt from places where the wheel attaches to the vehicle:
,: In an emergency, you can use a cloth or paper towel to do this; but
3 be sure to use a scraper or wire brush later, if you need- to, to get
-T all the rust or dirf off. See “Changing a Flat Tire” in the Index.
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Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time of printing, and are subject \
to change. If a
part listed in this manual is not the same as the part used \
in your vehicle
when it was built, or
if you have any questions, please contact your GM truck
dealer.
Engine Identification
Liter Produced Fuel VIN
Displacement Type
U.S. TBI N
V8 7.4 H.D.
us. Diesel F V8 6.5
H.D. U.S. Diesel J V8 6.2
L. D. us. Diesel C V8 6.2
US., Can.
TBI K V8
5.7
L. D. US., Can.
TBI H
V8 5.0
U.S. TBI 2 V6
4.3
Emissions
BY
System
Engine Code
*
*
*
*Light Duty Emissions with 8500 GVWR and below or:
Heavy Duty Emissions with 8501 GVWR and above.
TO035
Wheel Nut Torque
MODEL I DESCRIPTION I TORQUE I
C 1500 5 bolts (14mm) 120 ft. Ibs. (160 Nmm)
K 1500 & C-K 2500 6 bolts f14mm) 120 ft. Ibs. (1 60 N.m)
C-K
2500 (w/C6P) 8 bolts (14mm) 120 ft. Ibs. (160 Nmm)
C-K 3500 Single Rear Wheels 8 bolts (14mm) 120
ft. Ibs.
(1 60 N-m)
C3500 Dual Rear Wheels
8 bolts (14mm) 140 ft. Ibs. (190
N-m)
C3500 HD -Front
5 bolts (5/8 in.) 175 ft. Ibs. (240 Nsm)
TO040
--Rear
10 bolts (5/8 in.)
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Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be \
replaced and
all necessary repairs done before you or anyone else drives the ve\
hicle.
1.
ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SGKE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY. To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30 or 10W-30), see “Engine Oil” in the Index.
2. CHASSIS LUBRICATION -Lubricate the front suspension, king pin
bushings, steering linkage, transmission, and transfer case shift\
linkage,
parking brake cable guides, propshaft splines (2 wheel drive), brake
pedal springs, and clutch pedal springs at the intervals specified.
If you have a 3500 HD, lubricate the king pins and king pin bushings
every 1,500 miles
(2500 km) for Maintenance Schedule 1, or every 3,000
(5000 km) for Maintenance Schedule 2.
Ball joints and king pin bushings should not be lubricated unless their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or they could be damaged.
Also, be sure to check
all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION -Lubricate the clutch fork
ball stud through the fitting on the clutch housing. Lubricant must be
added “sparingly” to the fitting, as only.
0066 Ib. (.003 kg) is required to
lubricate the ball stud surface.
Do not add lubricant more often than the
intervals in the Maintenance Charts.
Too much lubricant will damage
the clutch assembly.
4. ENGINE IDLE SPEED ADJUSTMENT (DIESEL ENGINES)* -Adjust to
the specifications shown on the underhood label. You must use
calibrated test equipment.
5. COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See “Engine Coolant’’ in the Index for the proper coolant and
mixture to use in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps (except constant tension \
clamps).
Remove debris and clean the outside
of the radiator and air conditioning
condenser. Wash the radiator neck.
To ensure proper operation, pressure
test the radiator and cap.
* An Emission Control Service
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When contacting GMC Truck, please remember that your concern wi\
ll likely be resolved in the dealership, using the dealership’s facilit\
ies, equipment and personnel. That is why we suggest you follow Step One first
if you have a
concern.
Customer Assistance for the Hearing or
Speech Impaired (TDD)
To assist owners who have hearing difficulties, GMC Truck has inst\
alled
special TDD (Telecommunications Devices for the Deaf) equipment\
at its
Customer Assistance Center. Any hearing or speech impaired custo\
mer who
has access to a TDD or conventional teletypewriter (TTY) can \
communicate
with GMC Truck by dialing:
In the United States
..................................................................... 1 -800-GMC-TKTD
In Canada
........................................................................\
................. 1-800-263-3830.
GM Participation in Better Business
Bureau Mediation/Arbitration Program*
*This program may not be available in all states, depending on\
state law.
Canadian owners refer to your Warranty and Owner Assistance Inf\
ormation
booklet.
General Motors reserves the right to change eligibility limitati\
ons and/or to
discontinue its participation in this program.
Our experience has shown that the Customer Satisfaction Procedur\
e
described earlier in this section has been very successful in \
achieving
customer satisfaction. However,
if you have not been substantially satisfied,
GMC Truck wants you to be aware of GM’s voluntary participa\
tion in a
no-charge mediationlarbitration program called BBB AUTO LINE. This program
is administered by the Council of Better Business Bureaus through local
Better Business Bureaus. The program can resolve individual disp\
utes
involving vehicle repairs and the interpretation of your New Vehicle Limited
Warranty.
We prefer that you not resort to BBB AUTO LINE until after a fi\
nal .decision
is made under the Customer Satisfaction Procedure. However, you \
may file a
claim at any time by contacting your local Better Business Bur\
eau (BBB) at
the following toll-free number: 1-800-955-5100. For further infor\
mation about
filing a claim, you may also write to: BBB AUTO
LINE, Council of Better
Business Bureaus, 4200 Wilson Boulevard, Suite 800, Arlington, V\
irginia
22203.
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