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Service & Appearance Care
You should not use penetrating oils because they could wash out the factory
installed lubricant and cause the lock to bind. De-icers which contain alcohol
could also wash away the lubricant,
so be sure to lubricate the lock after
using a de-icer of this type.
Tailgate Handle
The tailgate handle pivot points on your vehicle should be lub\
ricated to keep
it working smoothly.
Your maintenance schedule will tell you how often to lubricate the handle.
See “Recommended Fluids and Lubricants” in the Index for the proper
lubricant to use.
Electrical System
Battery
Every new GM vehicle has a Delco Freedom@ battery. You never have to
add water to one of these. When it’s time for a new battery, we recomme\
nd
a Delco Freedom@ battery. Get one that has the catalog number \
shown on
the original battery’s label.
Vehicle Storage
If you’re not going to drive your vehicle for 25 days or more, take off the
black, negative
(-) cable from the battery. This will help keep your battery
from running down.
I - Batteries have acid that can burn you and gas that can explod\
e. You I
1 can be badly hurt if you aren’t careful. See “Jump Starting” in the
Index for tips on working around a battery without getting hur\
t.
Contact your dealer to learn how to prepare your vehicle for longer periods.
Bulb Replacement
Before you replace any bulbs, be sure that all the lights are off and the
engine isn’t running.
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Fuse Block
K2644
The fuse block is in the instrument panel on the driver’s side.
You can remove fuses with a fuse extractor,
if you have one. To remove
fuses
if you don’t have one, hold the end of the fuse between your thumb
and index finger and pull straight out.
Be sure
to use the correct fuse. If you ever have a problem on the road and
don’t have a spare fuse, you can “borrow’’ one of the correct value. Just pick
some feature
of your vehicle that you can get along without-like the radio or
cigarette lighter-and use its fuse,
if it is of the value you need. Replace it
as soon as you can. See “Fuses and Circuit Breakers” in the Index for more
information.
Exhaust System
To help prevent damage to your exhaust system, do not continue to drive
your vehicle
if you notice:
Engine misfiring
Loss of performance
Other unusual operating conditions
Have your engine and exhaust system serviced regularly.
Three- Way Cataiytic Converter
Your vehicle’s three-way catalytic converter is designed to reduce the
pollutants in your vehicle’s exhaust. Use only unleaded fuel in your vehicle.
If
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you use leaded fuel, you could damage your three-way catalytic converter,
and other engine components.
Computer Command Control System (All TBI equipped
vehicles and diesel engine vehicles below
8,500 lbs. GVWR)
Gasoline Engines
This system has an oxygen (OS) sensor that helps keep your engine’s air-fuel
mixture at a proper level. Use only unleaded fuel in your veh\
icle.
If you use
leaded fuel, you could damage your oxygen
(OS) sensor and three-way
catalytic converter.
Diesel Vehicles Below 8,500 LBS. GVWR
This system monitors engine speed and throttle position. It adj\
usts exhaust gas recirculation to limit emissions.
The Malfunction Indicator Lamp
(SERVICE ENGINE SOON) on your
instrument panel lets you know when your emission control syste\
m needs
service. The light will come on briefly when you start your e\
ngine to let you
know that the system is working. If
it does not come on when you start your
engine, or
if it comes on and stays on while you’re driving your system may \
need service. Your vehicle should still be driveable, but you should have your
system serviced right away.
Secondary Air Injection (AIR) System
You may have this system. It lets you know if your engine control module,
wiring harness or solenoid need service.
If the Malfunction Indicator Lamp
(Service Engine Soon) comes on, you need service.
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Service & Appearance Care
Vehicle identification Number (VIN)
KO641
This is the legal identifier for your vehicle. It appears on a plate in the front
corner of the instrument panel, on the driver’s side. You c\
an see it if you
look through the windshield from outside your vehicle. The VIN also \
appears
on the Vehicle Certification and Service Parts labels and the \
certificates of
title and registration.
Engine Identification
The eighth character in your VIN is the engine code for your \
GM engine.
This code will help you identify your engine, specifications, a\
nd replacement parts in this section.
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Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time of printing, and are subject \
to change. If a
part listed in this manual is not the same as the part used \
in your vehicle
when it was built, or
if you have any questions, please contact your GM truck
dealer.
Engine Identification
Liter Produced Fuel VIN
Displacement Type
U.S. TBI N
V8 7.4 H.D.
us. Diesel F V8 6.5
H.D. U.S. Diesel J V8 6.2
L. D. us. Diesel C V8 6.2
US., Can.
TBI K V8
5.7
L. D. US., Can.
TBI H
V8 5.0
U.S. TBI 2 V6
4.3
Emissions
BY
System
Engine Code
*
*
*
*Light Duty Emissions with 8500 GVWR and below or:
Heavy Duty Emissions with 8501 GVWR and above.
TO035
Wheel Nut Torque
MODEL I DESCRIPTION I TORQUE I
C 1500 5 bolts (14mm) 120 ft. Ibs. (160 Nmm)
K 1500 & C-K 2500 6 bolts f14mm) 120 ft. Ibs. (1 60 N.m)
C-K
2500 (w/C6P) 8 bolts (14mm) 120 ft. Ibs. (160 Nmm)
C-K 3500 Single Rear Wheels 8 bolts (14mm) 120
ft. Ibs.
(1 60 N-m)
C3500 Dual Rear Wheels
8 bolts (14mm) 140 ft. Ibs. (190
N-m)
C3500 HD -Front
5 bolts (5/8 in.) 175 ft. Ibs. (240 Nsm)
TO040
--Rear
10 bolts (5/8 in.)
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Service & Appearance Care
Cooling Systen
VIN
ENGINE
K 5.7L
H 5.0L
Z 4.3L
CODE
~13500
H.D.
6.2L C
6.2L
J
6.5L F
7.4L
N
w/3500
H.D.
Capacity
QUA
Without NC
10.9 Quarts (10.3 Liters)
17.5 Quarts (16.5 Liters)
17.5 Quarts (1 6.5 Liters)
26.5 Quarts (25 Liters)
25 Quarts (23.5 Liters)
25 Quarts (23.5 Liters)
26.5 Quarts (25 Liters) 23 Quarts (22 Liters)
26.5 Quarts (25 Liters)
ITITY*
With NC
10.9 Quarts (10.3 Liters)
18 Quarts (17 Liters)
18 Quarts (17 Liters)
27 Quarts (25.5 Liters)
25 Quarts (23.5 Liters)
25 Quarts 123.5 Liters)
26.5 Quarts (25 Liters)
25 Quarts (23.5 Liters)
28.5 Quarts (27 Liters)
*All quantities are approximate.
*After refill, the level
MUST be checked as outlined under “Engine Cooling
System” in Section
5.
TO036
Crankcase Capacity
ENGINE
5.0L
With Filter
Without Filter VIN CODE
7 Quarts (6.5 Liters) - ct 6.2L
5 Quarts (4.8 Liters) 4 Quarts (3.8 Liters) H
6.2L Jt - 7 Quarts (6.5 Liters)
6.5L
*All quantities are approximate. 7
Quarts (6.5 Liters)
- Ft
*After refill, the level MUST be checked as outlined under “Engine Oil
4.3L
5 Quarts (4.8 Liters)
4 Quarts (3.8 Liters) K 5.7L**
4.5 Quarts (4.3 Liters)
4 Quarts (3.8 Liters) Z
7.4L** 7
Quarts (6.6 Liters)
6 Quarts (5.7 Liters) N
And Filter Recommendations” in Section 5.
**Add one additional quart for C3500 HD Models.
toil filter should be changed at
EVERY oil change.
TO1 79
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I I Power Rating I 1
Lamp or Bulb
Malfunction Indicator (“Service Engine
Quantity
at 12.8V, Watts Trade No.
Soon”)
“Diesel only
**Crew Cab Only tCanadian Vehicles only t0390
1 .7
74
Service Fuel Filter Lamp*
1 .7
74
Low Coolant Lamp*
1 .7 74 Glow Plugs Lamp*
1 .7
74
Upshift Indicator
1 .7
74
Service Replacement Part and Filter Recommendations
Engine
(VIN)
4.3 (Z)
5.0 (H)
5.7 (K)
6.2 (C)
6.2
(J)*
6.5 (F)*
7.4
(N)
-
Oil
Filter
PF51
PF35t
PF35t
PF35
PF35
PF35
PF35
-
Air
Cleaner
A1 78CW A348C
A348C
A644C A644C
A917C
A348C
PCV
Valve
CV789C
cv774c
cv774c
-
-
-
cv774c I I
tFour Wheel Drive Vehicles use a PF51
*Heavy
Duty Emission Engine
1,
Spark** Plugs
CR43TS
.CR43TS
.CR43TS
-
-
.CR43TS
oil filter
’*Use AC copper-cored resistor type spark plugs.
Fuel
Filter
GF481
GF481
GF481
TP 1
006
TP 1 006
TP1006
GF481
-I
RC36
RC36
RC32
RC32
RC32
RC36
t0039
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Scheduled Maintenance Services
’
-1 I
This section covers the maintenance required for your General M\
otors vehicle.
Your vehicle needs these services to retain it’s safety, dependabi\
lity, and
emission control performance.
A Word About Maintenance
........................................................................\
......... 7-3
Your Vehicle and the Environment
...................................................................... 7-3
Recording Maintenance Services
........................................................................\
. 7-3
Scheduled Maintenance Services
........................................................................\
7-4
Selecting Your Vehicle’s Maintenance Services
.......................................... 7-4
Gasoline Engines with Light Duty Emissions- Maintenance Schedule
I ........................................................................\
.... 7-6
Gasoline Engines with Light Duty Emissions-
Maintenance Schedule
II ........................................................................\
... 7-8
Gasoline Engines with Heavy Duty Emissions- Maintenance Schedule
I ........................................................................\
.. 7-1 0
Gasoline Engines with Heavy Duty Emissions- Maintenance Schedule
II ........................................................................\
. 7-1 2
6.2L and 6.5L Diesel Engines- Maintenance Schedule
I ........................................................................\
.. 7-1 4
6.2L and 6.5L Diesel Engines- Maintenance Schedule
II ........................................................................\
. 7-1 6
7-1
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