611
Wipers
and
Washers
GENERAL
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.....
.
......
.
611-1
Windshield
wiper
motor,
removing
and
installing
.
...............
.611-8
WIPER
BLADES
.
.
.
.....
.
.
.
.
.
.
...
....
.611-1
Wiper
Blade
Cleaning
Problems
.
.
.
.
.
.
.....
611-1
Wiper
blades,replacing
...
.
.
.
.
.
.
.
.
.
.....
611-1
Wiper
blade
inserts,
replacing
.
.
.
.
.
.
.
.
.....
611-2
Wiper
arms,
removing
and
installing
.
.
.
.....
611-2
WINDSHIELD
WIPER
ASSEMBLY
.
.
.....
611-3
Windshield
wiper
assembly,
removing
and
installing
(4-door
models)
.
.
.
.
.
.
.....
611-3
Windshield
wiper
assembly,
removing
and
installing
(2-door
models)
.
.
.
.
.
.
.....
611-5
GENERAL
This
repair
group
covers
windshield
wiper
and
washer
sys-
tem
repair
information
.
Please
note
that
some
procedures
are
different
for
2-
and
4-door
models
.
The
windshield
wiper/washer
stalk
switch
assembly
is
cov-
ered
in
612
Switches
and
Electrical
Accessories
.
Electrical
NOTE-
wiring
diagrams
and
relays
for
the
wiper/washer
system
are
BMwhas
available
a
special
toollgauge
(BMWspecial
covered
in
Electrical
Wiring
Diagrams
.
tool
no
.
00
9210)
to
align
the
angle
of
the
wiper
arm
to
the
windshield
glass
.
WIPERBLADES
CA
UTION-
Never
turn
on
the
wiper
blades
while
the
hood
is
open
.
Damage
to
the
wiper
system
and
hood
may
occur
.
Toensure
safetyduring
wiper
biade
system
procedures,
remove
the
windshieldwiper
fuse
.
See
610
Electrical
Component
Locations
.
Wiper
Blade
Cleaning
Problems
Common
cleaning
problems
with
thewipers
includestreak-
ing
or
sheeting,
waterdrops
after
wiping,
and
blade
chatter
.
Streaking
is
usually
caused
when
wiper
blades
are
coated
with
road
film
or
car
wash
wax
.
Clean
the
blades
using
soapy
water
.
If
cleaning
does
not
cure
the
problem,
the
blades
should
be
replaced
.
BMW
recommends
replacing
the
wiper
blades
twice
a
year,
before
and
after
the
cold
season
.
WIPERS
AND
WASHERS
611-1
WINDSHIELD
CLEANING
SYSTEM
......
611-9
Windshield
spray
nozzle,
removing
and
installing
.......
.
........
.611-9
Washer
fluid
reservoir,
replacing
.........
.611-9
Windshield
washer
fluid
pump,
replacing
..
.
......
.
........
.611-9
Washer
fluid
level
sensor,
replacing
(models
with
check
control)
.
.
.
.
........
611-10
Wiper
blade
chatter
may
be
caused
by
dirty
or
worn
blades,
or
by
wiper
arms
that
areout
of
alignment
.
Clean
the
blades
and
windshield
as
described
above
.
Adjust
the
wiper
arm
so
that
there
is
even
pressure
along
the
blade,
and
so
that
the
blade
at
rest
is
perpendicular
to
the
windshield
.
If
problems
persist,
theblades
and
wiper
arms
should
be
replaced
.
The
wiper
blades
can
be
renewed
in
one
of
two
ways
:
either
by
replacing
the
complete
blade
or
by
replacing
just
therubber
insert
.
Insert
replacement
is
the
mosteconomicalmethod,
al-
though
overtime
the
wiperblade
itselfwill
become
worn
.
One
ruleof
thumb
wouldbe
to
replace
just
the
inserts
every
second
time
.
Wiper
blades,
replacing
1
.
Pivot
wiper
arm
off
windshield
.
2
.
Position
wiperblade
approximately
perpendicular
to
wiper
arm
.
3
.
Remove
wiperblade
from
wiper
arm
by
depressing
re-
taining
tab
and
sliding
blade
out
of
arm
.
See
Fig
.
1
.
Drops
that
remain
behind
after
wiping
are
usually
caused
by
NOTE-
oil,
road
film,
or
diesel
exhaust
residue
onthe
glass
.
Use
an
Some
wiperblade
versions
may
havetwo
retaining
alcohol
or
ammonia
solution
or
a
non-abrasive
cleaner
(such
tabs
.
a
s
Bon-Ami
to
clean
the
windshield
.
GENERAL
Fig
.
9
.
Wiper
shaft
nut
at
cowl
(arrow)
.
Fig
.
10
.
Wiper
assembly
support
bolts
(arrows)
.
0012533
0012535
Fig
.
11
.
Wiper
assembly
electrical
connector
(arrow)
.
0012536
13
.
Push
wiper
arm
shaft
down
into
cowl
area
and
maneu-
ver
wiper
assembly
out
of
cowl
.
WIPERS
AND
WASHERS
611-
5
14
.
Installation
is
reverse
of
removal,noting
the
following
:
"
Install
all
fasteners
finger-tight
first
.
"
Once
installed,
wiper
motor
should
first
be
run
to
parked
position
and
switched
off
.
"
Next,
instaf
wiper
arms
butnotblades
.
"
Close
hood
and
fit
wiper
blades
.
"
Check
all
electrical
harness
fittings
and
sealing
grom-
mets
for
correct
reinstallation
.
Replace
any
wire
ties
cut
off
during
removal
.
Tightening
Torques
"
Wiper
shaft
nut
at
cowl
.............
12
Nm
(9
ft-Ib)
"
Wiper
support
to
wiper
assembly
orto
body
..
..
..
.
...............
10
Nm
(89
in-lb)
"
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-lb)
Windshieldwiper
assembly,
removing
and
installing
(2-door
modeis)
NOTE-
The
wiper
arms
should
be
in
the
parked
position
before
removing
the
wiper
assembly
.
To
avoid
damaging
the
wiper
arms
and
pivots,
donotmanually
sidde
or
force
the
wiper
arm
across
the
windshield
.
1
.
Disconnect
negative
(-)cablefrom
battery
.
CAUTION-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
viii
.
"
Use
fendercover
to
protect
windshield
.
2
.
Remove
wiper
arms
as
described
earlier
.
3
.
Place
engine
hood
in
service
position
.
See410
Fend-
ers,
Engine
Hood
.
4
.
Remove
trim
retainers
at
left
and
right
side
and
remove
air
plenum
grill
.
See
Fig
.
12
.
5
.
Remove
screws
retaining
wiring
harness
protective
cover
.
See
Fig
.
13
.
6
.
On
passenger
side
of
air
plenum,push
aside
wiring
harness
and
remove
two
screws
retaining
plenum
housing
.
See
Fig
.
14
.
WINDSHIELD
WIPER
ASSEMBLY
0012531Fig
.
16
.
Engine
control
unit
(ECM)
compartment
cover
screws
(ar-
rows)
.
WIPERS
AND
WASHERS
611-
7
Fig
.
18
.
Wiper
assembly
electrical
plug
(arrow)
.
uu1zbs6
13
.
Cover
inside
edges
of
cowi
panelsheet
metal
with
thick
tape
to
prevent
damaging
it
during
wiper
assembly
re-
moval
.
14
.
Wrap
protective
tape
around
wiper
shaft
on
driver
side
to
prevent
damaging
sheet
metal
during
removal
.
15
.
Push
wiper
arm
shaft
down
into
cowiarea
and
maneu-
ver
wiper
assembly
outof
cowi
.
16
.
Installation
is
reverse
of
removal,
keeping
in
mind
:
"
Install
all
fasteners
finger
tight
first
.
"
Torque
topfasteners
in
sequence
indicated
in
Fig
.
17
.
Then
tighten
wiper
assembly
support
bolts
inside
air
plenum
.
"
Wire
tie
wiper
harness
lo
wiper
assembly
support
in-
side
plenum
.
"
Once
installed
;
wiper
motor
should
first
be
run
to
parked
position
and
switched
off
.
"
Next,
insta¡¡
wiper
arms
butnot
blades
.
"
Close
hood
and
fit
wiper
blades
:
"
Check
all
electrical
harness
fittings
and
sealing
grom-
mets
for
correct
reinstallation
.
Replace
al]
wire
ties
cut
during
removal
.
CAUTION-
The
gaskets
and
sealing
grommets
at
the
ECM
compartment
cover
(passenger
sideof
bulkhead)
must
be
installed
correctly
to
keep
moisture
out
of
critica¡
electrical
componente
.
Fig
.
17
.
Wiper
assembly
mounting
fasteners
(arrows)
.
Tightening
Torques
"
Wiper
shaft
nut
at
cowi
..
.
.
..
.......
12
Nm
(9
ft-Ib)
11
.
Remove
wiper
assembly
support
.
Refer
to
Fig
.
10
.
"
Wiper
support
to
wiper
assembly
or
to
body
.........
...
..........
10
Nm
(89
in-lb)
12
.
Separate
harness
at
bulkhead
connector
.
See
Fig
.
18
.
-
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-Ib)
WINDSHIELD
WIPER
ASSEMBLY
611-
8
WIPERS
AND
WASHERS
Windshieldwiper
motor,
removing
and
in-
stalling
1
.
Disconnect
negative
(-)
cable
from
battery
.
8
.
Install
wiper
arm
crank
in
straight
line
with
linkage
.
See
Fig
.
20
.
CA
UTION-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
"
Use
tendercover
to
protect
windshield
.
2
.
Remove
wiper
assembly
as
described
earlier
.
3
.
Remove
nut
on
wiper
motor
linkage
crank
and
remove
linkage
crank
from
motor
.
See
Fig
.
19
.
0012539
Fig
.
19
.
Wiper
linkage
crank
nut
(arrow)
and
wiper
motor
mounting
bolts
(A)
.
4
.
Unscrew
three
motor
to
assembly
mounting
bolts
and
remove
motor
.
Refer
to
Fig
.
19
.
5
.
Insta¡¡
new
motor
to
wiper
assembly
.
Do
not
insta¡¡
crank
.
6
.
Connect
motor
to
electrical
harness
.
If
necessary,
re-
connect
battery
temporarily
.
WINDSHIELD
WIPER
ASSEMBLY
7
.
Operate
motor,
then
turn
off
switch
.
Motor
will
stop
in
"park"
position
.
NOTE
-
When
installing
wiper
crank
onto
wiper
motor,
bracecrank
with
a
drift
pin
through
the
hole
on
crank
into
hole
onwiper
assembly
.
Fig
.
20
.
Align
wipercrank
with
linkage,
as
illustrated
.
9
.
Remainder
of
installation
is
reverse
of
removal
.
0012538
Tightening
Torques
"
Wiper
motor
to
wiper
assembly
(use
new
bolts)
.
..
..
10
Nm
(89
in-lb)
"
Wiper
motor
crank
to
wipermotor
(M8
nut)
......
..
.
...
.
27
Nm
(20
ft-Ib)
612
Switches
and
Electrical
Accessories
GENERAL
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
...
.
......
.612-1
Headlight
switch,
replacing
..
.
...
.
.
.
.
.
.
.
.
.
612-5
Foglight
switch,
replacing
....
.
.
.
.
.
.
.
.
.
.
.
.
.
612-5
INTERIOR
SWITCHES
.
.
...
.
.
.
.
.
.
.
.....
612-1
Hazard
warning
switch,
replacing
.
.
.
.
.
.
.
.
.
.612-5
Turn
signal
switch
and
wiper
switch,
Powerwindow
switch,
replacing
.
.
.
...
.
.
.
.
.
612-5
replacing
.
.
.
.
.
.
.
...
.
.
.
.....
.
....
.
.
.
.
612-1
Outside
mirrorswitch,
replacing
.
.
.
.
.....
.
.
.612-6
Ignition
Switch
Assembly
.
.
.
.
.
.
.
.
....
.
...
612-3
Ignition
electrical
switch,
replacing
.
...
.
....
612-3
INTERIOR
LIGHTS
.
.
................
.
..
612-6
Ignition
lock
cylinder,
replacing
.
.
.
.
.....
.
..
612-4
Dome
light,
rear
map
lights,
trunk
light,
Headlight
and
Foglight
Switch
Assembly
.
.
.
.
612-5
replacing
bulbs
.
......
.
.
.
.
.
.
.
.
.
.....
.
.612-7
GENERAL
Turn
signal
switch
and
wiper
switch,
replacing
Thissection
covers
replacement
of
interior
switches
and
accessories
.
The
procedures
for
removing
the
turn
signal
stalk
switch
and
the
wiper
system
stalk
switchare
similar
.
When
working
on
electrical
switches,
always
disconnect
the
negative
(-)
cable
from
the
battery
and
insulate
the
cable
end
to
prevent
accidental
re-connection
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
WARNING
-
The
cars
covered
by
this
manual
are
equipped
with
a
Supplemental
Restraint
System
(SRS)
that
auto-'
matically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
per-
formed
byan
authorized
BMW
dealer
.
Making
re-
pairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
personal
injury
.
See
721
Airbag
System
(SRS)
3
.
With
front
wheels
pointed
straight
ahead,
remove
steer-
"
Testing
and
replacement
information
for
the
oil
ores-
¡ng
wheel
.
See
320
Steering
and
Wheel
Alignment
.
sure
switch
is
covered
in
119
Lubrication
System
.
NOTE-
"
Wirfng
diagramscan
be
found
in
Electrical
Wiring
Diagrams
.
"
Fuse,
relay
and
electrical
component
locations
can
be
found
in
610
Electrical
Component
Locations
.
"
Replacement
information
for
thetransmission
gear
position/neutral
safety
switch
is
covered
in
250
Gear-
shift
Unkage
.
INTERIOR
SWITCHES
NOTE
-
To
preventmarring
interior
trim,
wrap
the
tips
of
screw-
drivers
and
pliers
with
tape
beforeprying
out
switches
or
electrical
accessories
.
SWITCHES
AND
ELECTRICAL
ACCESSORIES
612-1
1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.
2
.
Remove
airbag
unit
from
steering
wheel
.
See
721
Air-
bag
System
(SRS)
.
Store
airbag
unit
in
a
safe
placew¡th
pad
facing
up
.
NOTE
-
To
helo
with
reassembly,
mark
steering
wheel
and
col-
umn
before
disassembly
.
4
.
Remove
trim
panel
from
lower
left
side
of
instrument
panel
.
See513
Interior
Trim
.
INTERIOR
SWITCHES
GENERAL
This
section
contains
wiring
diagrams
for
1992
through
1998
BMW
3
Series
models
.
WARNING
-
On
cars
equipped
with
airbags,
special
precautions
apply
to
any
electrical
testing
or
repair
.
The
airbag
unit
is
an
explosive
device
and
must
be
handled
with
exterme
care
.
Before
starting
any
work
onan
airbag
equipped
car,
refer
to
the
warnings
and
cau-
tions
in
720
Seatbelts
and
721
Airbag
Systems
(SRS)
.
NOTE-
The
"
gear
position/neutral
safetyswitch
is
also
some-
timesreferred
to
as
the
automatic
transmission
range
switch
.
"
The
EWS
11
system
is
also
sometimes
referred
to
as
the
Driveaway
Protection
System
or
the
electronic
im-
mobilization
system
.
ELECTRICAL
WIRING
DIAGRAMS
ELE-1
Electrical
Wiring
Diagrams
GENERAL
.
.
.
.
.
.
.
.
.
................
.
.
.
ELE-1
Horns
.....
.
.....
.
.
.
....
.
.
.
.
.
...
.
.
ELE-153
Instrument
Panel
.
.
.
.
.
.
..............
ELE-165
ELECTRICAL
WIRING
DIAGRAMS
...
.
.
.
ELE-2
Interior
Lights/Illumination
.............
ELE-211
ABS
..............
.
.
.
.....
.
.....
ELE-117
Lumbar
Control
.
....................
ELE-247
ABS/AST
.............
.
.
.
...
.
.
.
.....
ELE-120
On-Board
Computer
..................
ELE-173
Airbag
(Supplemental
Restraint
System)
..
ELE-140
Park
Ventilation
.
.
.
...........
.
...
.
..
ELE-139
Air
Conditioning
and
Heating
.
.
.
.
.
.
.....
ELE-129
Power
Distribution
......
.
...
.
.
.
.
.
.
.
...
.
ELE-2
Anti-Theft
(Alpine)
..........
.
.
.
...
.
...
ELE-144
Power
Door
Locks
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-226
Anti-Theft
(EWS
II)
.
........
.
.
.
...
.
...
ELE-150
Power
Mirrors
...
.
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-241
Body
Computer
Module
.....
.
.....
.
...
ELE-176
Power
Seats
......
.
......
.
.
.
...
.
.
.
..
ELE-243
Charging
System
.
.
................
.
.
.
ELE-67
Power
Sunroof
.
.
.
.
.
.
.
...............
ELE-248
Convertible
Top
.
.
.
.
................
.
.
ELE-253
Power
Windows
.
.
.
.
.
.
.....
.
.........
ELE-231
Cruise
Control
..
.
.
.
...........
.
....
.
.
ELE-112
Radio/Cassette/CD/Speakers
..........
ELE-255
Data
Link
Connector
................
.
.
.
ELE-86
Rear
Window
Defogger
...............
ELE-160
Engine
Cooling
.......
.
.......
.
....
.
.
.
ELE-94
Shift
Interlock
.
.
.
.
.
.
.
.
...............
ELE-110
Engine
Management
...
.
.......
.
....
.
.
.
ELE-70
Starting
....
.
.
.
.
.
...
.
................
ELE-63
Exterior
Lights
........
.
.
.
.
.
.
.
.
.
......
ELE-194
Transmission
Electronics
.
..............
ELE-96
Ground
Distribution
....
.
.
.
.
.
.
.
.
.
.......
ELE-35
Warning
System
:
Chimes
.............
ELE-178
Headlights/Foglights
...
.
.
.
.
.
.
.
.
.
......
ELE-180
Wiper/Washer
.
.....
.
...............
ELE-155
Heated
Seats
........
.
.
.
.
.
.
.
.
.
......
ELE-245
ELECTRICAL
COMPONENT
LOCATIONS
Relayand
fuse
positions,
ground
locations
...........
.
.
.
.
.
.
.
.
.
................
seeRepair
Group
610
CAUTION-
Always
switchthe
ignition
off
and
disconnect
the
negative
(-)
battery
cablebefore
removing
any
electrical
components
.
"
Prior
to
disconnecting
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors
and
ignition
test
equipment
leads
only
while
ignition
is
switched
off
.
-Always
switch
a
test
meter
to
the
appropiate
func-
tion
and
range
before
making
test
connections
.
"
All-Season
Traction
(AST)
is
also
referred
to
as
ASC
or
ASC+T
.
GENERAL
EKE
Power
1992-
VIO
FROMIGNITION
U
VIO
FROM
IGNITI
ON
SWITCH
SWITCH
2S
(DIAGRAM3OF7)
31
(DIAGRAM3OF7)
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4
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CHECKCONTROL
WIPER
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MOTOR
INSTRUMENT
BRAKELIGHT
CRUISE
CONTROL
CRUISE
CONTROL
COMPRESSOR
NORMALCOMPUTER
MODULE
RELAYRELAY
CLUSTER
SWITCH
MODULE
SWITCH
CONTROL
SPEEDRELAYRELAY
GRN
0
FROM
IGNITION
GRN
P
FROM
IGNITION
~I
I
VSWITCH
SWITCH
(DIAGRAM
30F7)
,~
(DIAGRAM
3OF7)
-------_-_____________________________________________~FRONT
POWER
TO
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DISTRIBUTIONBOX
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CONNECTOR
MIRRORCONTROL
LIGHT
LOWBEAM
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PROGRAM
INSTRUMENT
SWITCHSWITCH
LIGHTRELAY
TRANSMISSION
SWITCH
CLUSTER
WIOEGSONLY
RANGESWITCH
FROM
___________-----1FRONTPOWER
FUSEF24
CI
DISTRIBUTION
BC
3
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INTEGRATED
COMBINATION
INSTRUMENT
REAR
JETHEATER
MULTI-
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DAYTIMERUNNING
LIGHT
ASSSLIP
ABSRELAY
CLIMATE
SWITCH
CLUSTER
DEFOGGER
THERMOSWITCH
FUNCTION
RELAY
LIGHTSCODING
SWITCH
CONTROL
REGULATION
RELAY
CLOCK
DIODE
MODULE
CONTROL
MODULE
64776
CALWIRING
DIAGF
Power
Di
:
1992-93
RED
FROMFRONTPOWER
DISTRIBUTION
BOX
(DIAGRAM
1
620F7)
1
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BOX
i
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1592
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RIGHT
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DEFOGGERDOOR
DOOR
DOORDOOR
LOCK
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CONTROL
RELAY
CONTROL
II
I
IIIIIII
RELAY
LOCK
LOCKLOCKLOCK
MOTOR
MODULEMODULE
MODULE
I
_
II
-
II
_
II
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II
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I
SWITCHSWITCH
MOTORMOTOR
UNLOADER
RADIO
RADIO
CD
HIF'
RELAY
CHANGER
AMPLIFIER
r________________________________________________-FRONT
POWER
I
FROM
I
DISTRIBUTION
BOXR
FUSE
I
FUSE
FUSE
FUSE
(DIAGRAMSOF7)
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F31
F32
F33
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30A
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.
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FRONT
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3
3
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19
15
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18
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KIM
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MULTI-
INSTRUMENT
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~I
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CONTROL
RECIRCULATION
MODULE
FUNCTION
CLUSTER
LIGHT
CHARGING
LEFTPAPK
FRONT
DOME/
LEFT
POW
PANEL
CONTROLMODULE
CLOCK
SWITCH
SOCKET
LIGHTRELAV
MAP
LIGHT
WINDON
ASSEMBLY
MODULE
G203
1
FROMFRONTPOWER
RED
RED/WHT
DISTRIBUTION
BOX
(DIAGRAM
1
82OF7)
RED/WIT
3
TFUSEF33
FRONT
ODAORAM
R
______
__________________-
I
POWER
¢
1
2
2
416
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FUSE
FUSE
FUSE
FUSE
FUSEFUSE
(DISTRIBUTION
F34
136
F37
F38
BOX
I
I
II
III
I
z'235
A-____
t0A
-
30=~
IIIII11I
10
1z
14Es
TRUNK
RIGHTREAR
LEFTREAR
TELEPHONE
COMPARTMENT
INTERIOR
INTERIOR
TRANSCEIVER
LIGHT
LIGHTLIGHT
P
W1
C
RASH
CONTROL
MODULE
CANADAUSA
fl
6
2
2
8
11
8
0
I
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CRASH
HAZARD
CENTRAL
WIPER
WIPER/
LIGHT
RIGHTPARK/
ABSPUMP
CONTROLFLASHER
LOCKING
RELAY
WASHER
SWITCH
LICENSEPLATE
MOTORRELAV
MODULE
RELAY
MODULE
MODULE
(USA)
LIGHTRELAV
(CANADA)
64784