610-14
ELECTRICAL
COMPONENT
LOCATIONS
Component
Model
Year
Location
Refer
to
G
102
1992-1998
Left
front
strut
tower
G
103
1992-1998
Right
front
strut
tower
G
110
1992-1998
Left
front
of
engine
G
111
1992-1998
Near
battery
G
117
1992-1998
Right
rearof
engine
G
119
1992-
1998
Right
front
of
engine
G
123
1992-1998
Right
side
of
safety
wall
G
200
1992-1998
Left
kick
panel
G
201
1992-1998
Right
side
ofI/P
G
202
1992-1998
Left
side
ofI/P
G
203
1992-1998
Right
kick
panel
G
230
1992-1998
Right
kick
panel
G
301
1992-1998
Below
rightfront
seat
G
302
1992-1998
Below
center
console
G
303
1992-1998
Below
right
rear
seat
G
310
1992-1998
Behind
right
rear
seat
G
312
1992-1998
Behind
left
rear
seat
G
313
1992-1998
Right
side
of
rear
shelf
G
314
1992-1998
Left
side
of
rear
shelf
G
400
1992-1998
Left
front
side
of
trunk
G
404
1992-1998
Left
rearside
of
trunk
Camshaft
Position
Sensor
1992-1998
Front
of
engine
Fig
.
7
.
Hard
Top,
Connector
1
1994-1998
In
convertible
top
compartment
left
side
Hard
Top,
Connector
II
1994-1998
In
convertible
top
compartment
left
side
Hazard
Flasher
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Headlight
High
Beam
Relay
1998
Left
hand
side
of
dash
behind
instrument
cluster
Headlight
High
Beam
Relay
1992-1997
Power
distribution
box
Headlight
Low
Beam
Relay
1992-1998
Power
distribution
box
Heat
ExchangerTemperature
1993-1998
Center
console
Sensors
(left
and
right)
HeaterBlower
Motor
1992-1998
Behind
fresh
air
cowl
HeaterBlower
Motor
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Heat
Rear
Recirculation
Flap
1997-1998
Right
sideof
heater
box
Actuator
COMPONENTLOCATIONS
Tablea
.
E36
Component
Locations
Continued
4
.
Installation
is
reverse
of
removal
.
Recheck
wiper
arm
tightening
torque
after
waiting
15minutes
.
Tightening
Torque
"
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-Ib)
WINDSHIELD
WIPER
ASSEMBLY
The
windshield
wiper
assembly
(linkage
and
motor)
is
re-
moved
asa
single
unit
.
Once
the
assembly
is
removed,
the
wiper
motor
and
other
linkage
parts
can
be
repairedor
re-
placed
.
Foran
illustration
of
wiper
assembly
components,
see
Fig
.
4
.
Hex
nut
I
J
Wiper
motor
Fig
.
4
.
Windshield
wiper
motor
assembly
and
related
parts
.
WIPERS
AND
WASHERS
611-
3
Windshield
wiperassembly,
removing
and
installing
(4-door
modeis)
1
.
Disconnect
negative
(-)
cable
from
battery
.
NOTE
-
Thewiperarms
should
be
in
the
parked
position
before
removing
the
wiper
assembly
.
To
avoid
damaging
the
wiper
arms
and
pivots,
do
not
manually
slide
or
force
the
wiper
arms
across
the
windshield
.
CAUTION
-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
0013030
WINDSHIELD
WIPER
ASSEMBLY
Fig
.
9
.
Wiper
shaft
nut
at
cowl
(arrow)
.
Fig
.
10
.
Wiper
assembly
support
bolts
(arrows)
.
0012533
0012535
Fig
.
11
.
Wiper
assembly
electrical
connector
(arrow)
.
0012536
13
.
Push
wiper
arm
shaft
down
into
cowl
area
and
maneu-
ver
wiper
assembly
out
of
cowl
.
WIPERS
AND
WASHERS
611-
5
14
.
Installation
is
reverse
of
removal,noting
the
following
:
"
Install
all
fasteners
finger-tight
first
.
"
Once
installed,
wiper
motor
should
first
be
run
to
parked
position
and
switched
off
.
"
Next,
instaf
wiper
arms
butnotblades
.
"
Close
hood
and
fit
wiper
blades
.
"
Check
all
electrical
harness
fittings
and
sealing
grom-
mets
for
correct
reinstallation
.
Replace
any
wire
ties
cut
off
during
removal
.
Tightening
Torques
"
Wiper
shaft
nut
at
cowl
.............
12
Nm
(9
ft-Ib)
"
Wiper
support
to
wiper
assembly
orto
body
..
..
..
.
...............
10
Nm
(89
in-lb)
"
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-lb)
Windshieldwiper
assembly,
removing
and
installing
(2-door
modeis)
NOTE-
The
wiper
arms
should
be
in
the
parked
position
before
removing
the
wiper
assembly
.
To
avoid
damaging
the
wiper
arms
and
pivots,
donotmanually
sidde
or
force
the
wiper
arm
across
the
windshield
.
1
.
Disconnect
negative
(-)cablefrom
battery
.
CAUTION-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
viii
.
"
Use
fendercover
to
protect
windshield
.
2
.
Remove
wiper
arms
as
described
earlier
.
3
.
Place
engine
hood
in
service
position
.
See410
Fend-
ers,
Engine
Hood
.
4
.
Remove
trim
retainers
at
left
and
right
side
and
remove
air
plenum
grill
.
See
Fig
.
12
.
5
.
Remove
screws
retaining
wiring
harness
protective
cover
.
See
Fig
.
13
.
6
.
On
passenger
side
of
air
plenum,push
aside
wiring
harness
and
remove
two
screws
retaining
plenum
housing
.
See
Fig
.
14
.
WINDSHIELD
WIPER
ASSEMBLY
611-
8
WIPERS
AND
WASHERS
Windshieldwiper
motor,
removing
and
in-
stalling
1
.
Disconnect
negative
(-)
cable
from
battery
.
8
.
Install
wiper
arm
crank
in
straight
line
with
linkage
.
See
Fig
.
20
.
CA
UTION-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
"
Use
tendercover
to
protect
windshield
.
2
.
Remove
wiper
assembly
as
described
earlier
.
3
.
Remove
nut
on
wiper
motor
linkage
crank
and
remove
linkage
crank
from
motor
.
See
Fig
.
19
.
0012539
Fig
.
19
.
Wiper
linkage
crank
nut
(arrow)
and
wiper
motor
mounting
bolts
(A)
.
4
.
Unscrew
three
motor
to
assembly
mounting
bolts
and
remove
motor
.
Refer
to
Fig
.
19
.
5
.
Insta¡¡
new
motor
to
wiper
assembly
.
Do
not
insta¡¡
crank
.
6
.
Connect
motor
to
electrical
harness
.
If
necessary,
re-
connect
battery
temporarily
.
WINDSHIELD
WIPER
ASSEMBLY
7
.
Operate
motor,
then
turn
off
switch
.
Motor
will
stop
in
"park"
position
.
NOTE
-
When
installing
wiper
crank
onto
wiper
motor,
bracecrank
with
a
drift
pin
through
the
hole
on
crank
into
hole
onwiper
assembly
.
Fig
.
20
.
Align
wipercrank
with
linkage,
as
illustrated
.
9
.
Remainder
of
installation
is
reverse
of
removal
.
0012538
Tightening
Torques
"
Wiper
motor
to
wiper
assembly
(use
new
bolts)
.
..
..
10
Nm
(89
in-lb)
"
Wiper
motor
crank
to
wipermotor
(M8
nut)
......
..
.
...
.
27
Nm
(20
ft-Ib)
612
Switches
and
Electrical
Accessories
GENERAL
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
...
.
......
.612-1
Headlight
switch,
replacing
..
.
...
.
.
.
.
.
.
.
.
.
612-5
Foglight
switch,
replacing
....
.
.
.
.
.
.
.
.
.
.
.
.
.
612-5
INTERIOR
SWITCHES
.
.
...
.
.
.
.
.
.
.
.....
612-1
Hazard
warning
switch,
replacing
.
.
.
.
.
.
.
.
.
.612-5
Turn
signal
switch
and
wiper
switch,
Powerwindow
switch,
replacing
.
.
.
...
.
.
.
.
.
612-5
replacing
.
.
.
.
.
.
.
...
.
.
.
.....
.
....
.
.
.
.
612-1
Outside
mirrorswitch,
replacing
.
.
.
.
.....
.
.
.612-6
Ignition
Switch
Assembly
.
.
.
.
.
.
.
.
....
.
...
612-3
Ignition
electrical
switch,
replacing
.
...
.
....
612-3
INTERIOR
LIGHTS
.
.
................
.
..
612-6
Ignition
lock
cylinder,
replacing
.
.
.
.
.....
.
..
612-4
Dome
light,
rear
map
lights,
trunk
light,
Headlight
and
Foglight
Switch
Assembly
.
.
.
.
612-5
replacing
bulbs
.
......
.
.
.
.
.
.
.
.
.
.....
.
.612-7
GENERAL
Turn
signal
switch
and
wiper
switch,
replacing
Thissection
covers
replacement
of
interior
switches
and
accessories
.
The
procedures
for
removing
the
turn
signal
stalk
switch
and
the
wiper
system
stalk
switchare
similar
.
When
working
on
electrical
switches,
always
disconnect
the
negative
(-)
cable
from
the
battery
and
insulate
the
cable
end
to
prevent
accidental
re-connection
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
WARNING
-
The
cars
covered
by
this
manual
are
equipped
with
a
Supplemental
Restraint
System
(SRS)
that
auto-'
matically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
per-
formed
byan
authorized
BMW
dealer
.
Making
re-
pairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
personal
injury
.
See
721
Airbag
System
(SRS)
3
.
With
front
wheels
pointed
straight
ahead,
remove
steer-
"
Testing
and
replacement
information
for
the
oil
ores-
¡ng
wheel
.
See
320
Steering
and
Wheel
Alignment
.
sure
switch
is
covered
in
119
Lubrication
System
.
NOTE-
"
Wirfng
diagramscan
be
found
in
Electrical
Wiring
Diagrams
.
"
Fuse,
relay
and
electrical
component
locations
can
be
found
in
610
Electrical
Component
Locations
.
"
Replacement
information
for
thetransmission
gear
position/neutral
safety
switch
is
covered
in
250
Gear-
shift
Unkage
.
INTERIOR
SWITCHES
NOTE
-
To
preventmarring
interior
trim,
wrap
the
tips
of
screw-
drivers
and
pliers
with
tape
beforeprying
out
switches
or
electrical
accessories
.
SWITCHES
AND
ELECTRICAL
ACCESSORIES
612-1
1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.
2
.
Remove
airbag
unit
from
steering
wheel
.
See
721
Air-
bag
System
(SRS)
.
Store
airbag
unit
in
a
safe
placew¡th
pad
facing
up
.
NOTE
-
To
helo
with
reassembly,
mark
steering
wheel
and
col-
umn
before
disassembly
.
4
.
Remove
trim
panel
from
lower
left
side
of
instrument
panel
.
See513
Interior
Trim
.
INTERIOR
SWITCHES
Ignition
Switch
ASsembly
3
.
Remove
screw
retaining
lower
steering
column
cover
and
remove
cover
.
Refer
to
Fig
.
1
.
,
The
components
of
the
ignition
switch
assembly
are
shown
in
Fig
.
5
.
The
ignitionelectrical
switch
and
the
ignition
lock
cyl-
inder
can
be
removed
with
the
ignition
switch
assembly
at-
tached
to
the
steering
column
.
ignition
electrical
switch,
replacing
1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.
CAUTION
-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
2
.
Remove
trim
panel
from
lower
left
side
of
instrument
panel
.
See
513
Interior
Trim
.
F~
"
Fig
.
5
.
Ignition
switch
assembly
.
SWITCHES
AND
ELECTRICAL
ACCESSORIES
612-3
4
.
Clean
away
colored
sealer
from
ignition
switch
set
screws
and
remove
slotted
set
screwson
both
sides
of
switch
.
See
Fig
.
6
.
5
.
Release
tabs
andremove
switch
after
separating
elec-
trical
harness
connector
.
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
3
EWS
II
ring
antenna
(Jan
.
1995
and
later
models)
"
Before
mating
ignition
electrical
switch
toignitionlock,
check
that
switch
isin
correct
position
relativetoigni-
tion
lock
.
"
Seal
set
screws
using
paint
or
lacquer
.
0012241
INTERIOR
SWITCHES
INSTRUMENT
CLUSTER
....
.
.
.
.
.
...
.
..
620-1
Instrument
cluster,
seif-testing
.
.
.......
.
..
620-1
Instrument
cluster,
removing
and
installing
...
620-1
Instrument
cluster
bulbs,
replacing
.
.
.
.
.
.
...
620-2
GENERAL
This
repair
group
covers
removal
and
installation
of
the
in-
strument
cluster
and
the
Multi-information
Display
(MID)
mod-
ule
.
Bulb
replacement
information
for
these
units
is
also
included
here
.
NOTE
-
A
quick
check
of
the
temperature
gauge
and
its
electri-
cal
circuitis
given
in
170
Radiator
and
Cooling
Sys-
tem
.
Use
this
procedure
to
diagnosea
faulty
temperature
gauge
INSTRUMENT
CLUSTER
When
servicing
the
instrument
cluster,
always
disconnect
the
negative
(-)
cable
from
the
battery
and
insulate
the
cable
end
to
prevent
accidental
re-connection
.
Instrument
cluster,
seif-testing
Severa¡
different
versions
of
the
basic
instrument
cluster
havebeen
fitted
in
E36
cars
.
It
is
possibleto
perform
an
instru-
ment
cluster
test
and
display
system
test
information
.
Some
of
the
information
displayed
by
the
instrument
cluster
during
seif-testing
is
used
for
interna¡
BMW
organizationpur-
poses,
suchasmatching
the
correct
instrument
cluster
com-
ponents
during
parts
replacement
.
Other
functions
test
the
various
instrument
modules
.
Self-test
is
also
used
to
recode
the
instrument
cluster
after
removal
.
In
later
production
vehicles
(1996
and
later)
the
test
results
canbe
downioaded,
via
the
diagnostic
plug,
byan
authorized
BMW
dealertechnician
.
1
.
Turn
ignition
to
"radio"position
.
2
.
Press
and
hold
reset
button
on
trip-odometer
untiltrip-
odometer
display
shows
numerical
codes
.
620
Instruments
4
.
Turn
off
ignition
.
Instrument
cluster,
removing
and
installing
INSTRUMENTS
620-1
GENERAL
.....
.
.
.
.
.
.
.
.
.
.........
.
....
620-1
Odometer
coding
plug,
replacing
.....
.
.
.
.
.
.
620-2
Vehicle
speed
sender,
replacing
...
.
.
.
.
.
.
.
.
620-3
MULTI-INFORMATION
DISPLAY
(MID)
.
.
.
620-4
Multi-Information
Display,
removing
and
installing
..
.
....
.
.........
620-4
3
.
With
each
subsequent
press
of
the
button,
a
different
function
is
tested
.
Some
functions
will
activate
need1e
gauges
.
1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
vi¡¡
.
2
.
Remove
airbag
unit
from
steering
wheel
.
See
721
Air-
bag
System
(SRS)
.
Store
unit
in
a
safe
place
.
WARNING
-
The
airbag
is
an
explosive
devfce
and
should
be
treated
with
extreme
caution
.
Improper
handling
of
the
airbag
could
cause
serious
injury
or
death
.
Store
the
airbag
with
the
horn
pad
facing
up
.
If
stored
facing
down,
accidental
deployment
couldpropel
it
vfolently
into
the
air,
causing
injury
.
3
.
With
front
wheels
pointed
straight
ahead,
remove
steer-
ing
wheel
.
See
320
Steering
and
Wheel
Alignment
.
4
.
Remove
instrument
cluster
retaining
screws
.
See
Fig
.
1
.
5
.
Place
a
towel
over
steering
column
.
Carefully
tilt
top
of
cluster
out
of
dash
panel
.
Unlock
and
disconnect
har-
ness
connectors
from
back
of
cluster
.
See
Fig
.
2
.
INSTRUMENT
CLUSTER
620-2
INSTRUMENTS
Fig
.1.
Instrument
cluster
retaining
screws
(arrows)
.
INSTRUMENT
CLUSTER
0012562
Fig
.
3
.
Turnbulb
base
45°
in
direction
shown
(arrow)
.
l
v
w
r
v
9
10
11
12
13
14
15
16
)7
18
19
20
y
21
1
.
Temperature
warning
12
.
Brake
fluid
warning
oo13n6
2
.
Right
turn
signal
13
.
Brake
pad
wear
warning
3
.
Instrument
lighting
14
.ABS
warning
Fig
.
2
.
Instrument
cluster
connector
locking
lever
(arrow)
.
4
.
Oil
pressure
warning
15
.
Seat
belt
warning5
.
Highbeam
16
.ASTwarning
6
.
Battery
charging
lamp
17
.Check
control
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
7
.
Left
turn
signal
18
.Check
engine
"
Instrument
cluster
harness
connector
locking
levers
8
.
Low
fuel
warning
19
.
LCD
lighting
must
be
in
up
position
before
installing
connector
.
9
.
Airbag
warning
20
.
Rear
foglight
(not
used)
10
.
Catalytic
converter
warning
21
.
Front
foglights
"
Install
airbag
to
steering
wheel
as
described
in
721
11
.
Emergency
brake
Airbag
System
(SRS)
.
0012563
"
Reconnect
negative
(-)
cable
to
battery
last,
once
al¡
Fig
.
4
.
Bulb
designation
chart
.
harness
connectors
have
been
reconnected
.
"
Recode
cluster
as
described
in
Instrument
cluster,
CAUTION-
seif-testing
.
Note
wattage
of
bulb
.
Excessive
wattage
could
melt
cluster
housing
.
Replace
defective
bulbs
with
Instrument
cluster
bulbs,
replacing
reptacementbulbs
of
the
same
wattage
.
1
.
Remove
instrument
cluster
as
described
above
.
Odometer
coding
plug,
replacing
2
.
Remove
faulty
bulb
by
turning
bulb
base
45°
inits
mount
and
remove
from
housing
.
See
Fig
.
3
.
The
coding
plug
maintains
a
record
of
thevehicle
mileage
.
The
back
of
the
instrument
cluster
and
its
bulb
locations
are
1
.
Record
vehicle
mileage
.
shown
in
Fig
.
4
.
2
.
Remove
instrument
cluster
as
described
earlier
.