1992 VOLKSWAGEN CARAVELLE heater

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CONTENTS
DASHBOARD AND

CONTROLS

Layout
4
i\='-:ng
lamps 6

CONTROLS
AND

EQUIPMENT

•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11

..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19

Seats
20 _:ariing/sleeping surface 26

__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40

.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52

3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55

Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS

The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and

ecologically
79
Trailer towing 81

GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99

Air
cleaner 100 Power assisted steering 100

Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117

DO-IT-YOURSELF

First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122

Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION

Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140

TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147

Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154

SPECIAL
INFORMATION

Adjusting the brake pressure regulator 155

ALPHABETICAL
INDEX

Alphabetical index 156

CHECKS
WHEN
FILLING

THE TANK
Overview 160
3
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DASHBOARD AND CONTROLS

Page

| Remote controlled outside mirror
13

2
Switch for electric windows 12

3
Switches 50
-
Air
vents

55,
58

5
_urn signal and headlight dip lever

Cruise
control system 52

53

z
Emergency
light
system switch 51

Combi
instrument:
Warning lamps Instruments 47
40
I
Ignition
lock 36
9
Windscreen
wiper/washer lever

with
switch for
multi
function indicator 54
42
1 10
Switches

50

Air
vents
55,
58
I 12
Space
for auxiliary heater controls
63

'
3
Radio"

'-
Glove
box
74
' 5
Bonnet
release handle
94
0
Lola
starting aid (Diesel engines) 17

Fuse
box behind shelf
—
18 Horn ( only functions
with
ignition switched on

19
Controls
and switches for heating/ventilation
... air conditioner V-
20
Gear
lever (manual gearbox)

Selector
lever (automatic gearbox) 31
21
Switch
for recirculating air

s:

22
Ashtray
73
23
Cigarette lighter/electric socket

Notes

• Some of the items listed are only
fitted
on certain mi optional extras.
• On righthand drive vehicles the arrangement of the sv the location of some items can vary. The symbols on tr are the same as for lefthand drive vehicles.
11
Vehicles
with
a factory
fitted
radio have a radio instruction iea
When
service installing a radio pay
attention
to the ins
page
129 in the "Do-it-yourself" section.
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CONTROLS AND
EQUIPMENT

Luggage
compartment/load
surface

To
enlarge
luggage
space
Lower
backrest and seat as described on
page 23.

Notes
on loading
In the interests of good handling ensure
that

the load (persons and luggage) is distributed evenly. Heavy items should always be car­ried as near to the rear axle as possible or
better still, between the
axles.

The permissible axle and gross
weights must not be exceeded under any circumstances.
Attention
• It should be noted
that
when
transporting heavy items the handling
will
change due to the
displacement of the centre of
gravity. Driving style and speed must be altered to suit.
• The load must be stowed so

that
no items of luggage can fly
forward if brakes are applied suddenly. - If necessary use the lashing
eyes.
• One should ensure
that
the heater el­
ements in the rear window on the Variant
are not damaged by articles rubbing against
them.
• The stale air
escapes
through ventilation openings at the rear. The function of these openings must not be impaired.
Attention
• When vehicle is on the move no persons may be in the luggage
compartment. This includes

children.
Every passenger must
be belted in properly - see page
15.

• Never drive
with
the tailgate or
wing doors not properly closed otherwise exhaust gas can be
drawn
into
the vehicle
interior.
On
vehicles
with
lashing eyes the load
should always be secured to the
eyes.

Each
eye has a tensile strength of 500 kg.
28
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CONTROLS AND
EQUIPMENT

Miles
(km) - Distance covered
_ne remarks made under "Driving time" also apply in principle to "Distance cov­
ered".
The maximum distance indicated is
9999 km or 6214 miles.
MPH
(km/h)
- Average speed
The remarks made under "Average fuel consumption" also apply here in principle.

cfer-
°C _ Engine oil temperature
Oil temperatures (within a range of + 50 de­
grees C and + 160 degrees C) are shown.
When no oil temperature indication is
shown,
the engine is still not warm, and it
should not therefore be worked hard. The engine speed should be reduced if the oil
temperature rises to + 145 degrees C. of* -• -

«>*
'i* - Ambient temperature
The measuring range is from - 40 degrees
C to + 50 degrees C..
When the vehicle is stationary or only moving very slowly, the indicated tempera­
ture could be slightly higher than the actual ambient temperature due to heat radiation
from the engine or use of the auxiliary heater.
Attention If the ambient temperature read­
ing is used as an ice warning, re­
member that ice can form on the road at temperatures above 0 C.
Note Both temperatures are momentary values.
They are not stored in the memory.
44
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CONTROLS
AND
EQUIPMENT

3
-
Emergency lights .
nen the emergency lights are on, a warn-
'z lamp in the switch flashes as well.
Ine system also works when the ignition is
;
.-.itched off.

4
-
Knurled wheel for seat
^Jf
heating*

~~e cushion and backrest of the
front
seats
:
=
n
be heated electrically when the ignition
s
on.

_~e
heating is switched on and regulated .vth the knurled wheel.

•
switch heating off,
turn
knurled wheel to

:_e
left
to the detent position.
5
-
Heated rear window
QpJ

The
heating works only when ignition is on.

When
heater is on a lamp in the switch lights up.

As soon
as
window
is
clear,

switch element
off. The
reduced
current consumption helps
to re­

duce
the
fuel
consumption
- see
also
page
80.

On
vehicles
with
electrically adjustable ex­
terior mirrors the mirrors are heated as long

as
the rear window heating is switched on.
6
-
Fog lights •/
|Q

Rear fog light

First
detent - fog lights

Second
-
front
and rear fog
detent lights, or rear fog
light
only

At the second position a warning lamp in the switch comes on.

The fog lights
work
with
the side lights (ignition on), low or high beams.

The rear fog light
works only
with
the fog lights or
with
the low or high beams.

Due
to the amount of
dazzle
it
causes
the

rear
fog
light
should only be switched on
when the visibility is very poor (in Germany
for example, below 50 metres).

Note
The
electrical system of the factory
fitted

tow bar* is wired-up so
that
when towing

a
trailer
fitted
with
rear fog lights, the rear
fog
light
on the towing vehicle are automati­
cally
switched off.
51
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CONTROLS AND EQUIPMENT

Additional
heater*

With the additional heater the rear seating
area
can also be comfortably heated.
Its blower can be switched on
with
a three

stage
rotary switch in the dash panel
(left
hand illustration).
Temperature regulation is carried out to­ gether
with
the temperature regulation of
the normal heater - see page 55 .
On
vehicles
with
an airconditionertempera-
ture regulation forthe additional heater is by way of a rotary control on the
right
adjacent
to the blower switch (centre illustration).

Clockwise
- increased heat output

Anti-clockwise
- decreased heat output
On
vehicles
with
seating arrangement the
outlet is located under the centre row of
seats.
This outlet can be closed by pushing it in.

On
the Delivery van, Multivan and Camper
the outlet is located behind the
front
pass­
enger's
seat.
62
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CONTROLS AND EQUIPMENT

Auxiliary
heater*
To
switch heater on
•
Press
rocker switch D on rent.
• Select desired heat
with
knee -
The
green heater in-operatior. =~~" _
comes
on.
Regulating
heat

The
heat is infinitely adjustable
with
:~e knob A.
After heater has been switched on it takes

a
little
time before heat can be
felt.

When
the set temperature is reached, the green in-operation lamp becomes darker.

The
temperature is then held fairly constant by the heater thermostatically.
w-^
=
jxiliary heater works independently of
me .ehicle heating. It is supplied
with
fuel
I: rr the vehicle tank.
He suxiliary heater can be used continu­

es
. when on the move or stationary.
|r~? current is supplied from a 2nd battery.

r~T
air flows from the outlets behind the p*.er's seat.
k- the summer the heater blower can be

(sed
to circulate the air in the vehicle with-
it.: heat.
5v. itching on and off and regulating the aux-
tey heater are done from the control panel
r the dash panel.
-
a
timer* is
fitted
(see page 65) the control

panel
is located on the roof cross member I the passenger compartment.
A
BCD

[J70~-T971

Control
elements

A
- Regulating heat output
B
- Overheating indicator (red)

C
- Heater in-operation lamp (green)
D
-
Rocker
switch for switching heater on
and
off and operating blower without heat.
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CONTROLS
AND EQUIPMENT
To
switch
heater
off
• Move rocker switch D to centre position.
The
heater in-operation lamp C then goes out, but the biower continues to run for a
short time.

Note

The
warning lamp B flashes if the heater

overheats.
If this happens, check whether
the air intake or the warm air outlet are
blocked.
Switching
blower
on
without
heat

Press
rocker switch D on the
left.
The green
in-operation lamp C comes on.

Switching
off
• Move switch D to centre position. The in-operation lamp goes out.
Stipulation is
that
the heater is not being
controlled at the same time by the timer
(see
next page).

Attention

The
heater
must
be
switched
off in enclosed spaces and
when
fil­

ling
the
tank.

Notes

• Every time the heater is switched off the blower continues to run for a while to cool
the heater down quicker. When filling tank it is not necessary to wait to end of run-on.
• When driving cross-country or through mud or deep snow the heater exhaust pipe

can
become blocked. Before switching the heater on intheseconditions, check thatthe
pipe is clear. • The
following
official
regulation

is
applicable
in
Germany:

The
heat exchanger of the heater may be
used
for 10 years. After this period the heat

exchanger
must be replaced by a Genuine heat exchanger in a Volkswagen Dealer­

ship.
To enable this period of time to be monitored the year when the heater is taken
into use is marked on the maker's plate on
the heater (under vehicle floor).

The
Volkswagen dealer enters the date of
replacement on the plate on the heater.
64
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