1992 MAZDA PROTEGE torque

81 INSTALLATION
INSTALLATION
PROCEDURE
Tighten all bolts and nuts to the specified torques.
Step 1
Join the engine and transmission,
Torque Specifications
MTX
BP SOHC
19-25 (1.9-2.8, 14-19)
W
y
37-52 (3.8-5.3, 27-38)
37-52 (3.8-5.3, 27-38)
84-89 (6.5-9.1, 47-66)
ATX
BP SOHC
19-2ii (1.9-2.8, 14-19)
An
I
y 37-52 /
b ‘i
--< ($8-5.3, 27-36)
34-49
(3.5-S
37-52 (3.8-5.3, 27-38)
Bl--94
S--i0 (5.6-8.2, 41-59)
N.m (m-kg, R-lb)
23UOBl-0%

INSTALLATION Bl
Step 2
Warning
l Be sure the vehicle is securely supported on safety stands.
Taraue Soecifications
'S-80 (5.6-6.2, 41-59) 74-103 (7.5-10.5, 54-76)
h // 67-93 43-61
(6.8-9.5, 49-69) (4.4-6.2, 32- .45)
64-89 (6.5-9.1, 47-66)'
'
/cR-x&l /84-89 (6.5-9.1, 47-66)
>\----37-L5i (3.8-5.3.
27-38)
N.m (m-kg, ft-II
0311081-i
Ii------ //Ill 1 Engine mount member
1. Install the engine mount member.
Tightening torque:
64-69 N#m (6.5-9.1 m-kg, 47-66 f&lb)
Bl-95

INSTALLATION
03UOBl-17
No.2 ENGINE /I Ill
03UOBl-171
DYNAMIC DAMPER
03UOBl-17;
03UOBl-178
ATX
1 03UOBl.179
91-96
Engine and transaxle assembly
1. Suspend the engine and transaxle assembly.
Caution
l Do not damage any components in the engine com-
partment.
2. Align the No.1 and No.2 engine mount bolts with the en-
gine mount member mounting holes.
Engine mount
1. Install the No.1 engine mount nut and tighten.
Tightening torque:
37-52 N-m (3.8-5.3 m-kg, 27-38 f&lb)
2. Install the No.2 engine mount nut and tighten.
Tightening torque:
37-52 N-m (3.8-5.3 m-kg, 27-38 ft-lb)
3. Install the engine mount rubber with new washer and tight-
en nut @.
Tightening torque:
74-103 N.m (7.5-10.5 m-kg, 54-76 ft-lb)
4. Install the bolt @, while aligning the engine location and
tighten nut (I!$.
Tightening torque:
67-93 N-m (6.8-9.5 m-kg, 49-69 ft-lb)
5. Install the dynamic damper.
Tightening torque:
55-80 N.m (5.6-8.2 m-kg, 41-59 ft-lb)
6. Install the No.4 engine mount rubber and bracket and loose-
ly tighten nuts @.
7. Align the bracket bolt holes with the body side holes, and
install the bolt @and tighten in the sequence shown in the
figure.
Tightening torque:
43-61 N-m (4.4-6.2 m-kg, 32-45 f&lb)
8. Tighten the nuts @.
Tightening torque: 67-93 N.m (6.6-9.5 m-kg, 49-69 ft-lb)

Step 3
Torque Specifications
INSTALLATION
ATX
Bl
6.9-11 N-m
(70-110 cm-kg, 61-95 in-lb)
GAs~~~~~~~~c~~~,~
(3.2-4.7, 23-34) 16-23 6.9-9.6 N.m
11.6-2.3. 12-17) (70-100 cm-kg, (4.3-5.6, 31-42) -43)
NEW \.~ 61-67 in-lb)
N.m (m-ka. R-lb
Driveshaft
1. Apply grease to the end of the driveshaft.
Caution
l When installing the driveshaft, be careful not to
damage the oil seal.
l After installation, pull the front hub outward to con-
firm that the driveshaft is securely held by the clip.
2. Install the driveshaft and a new clip.
3. Install the lower arm ball-joint to the knuckle; then tighten
the locknut.
Tightening torque:
43-59 N,rn (4.4-6.0 m-kg, 32-43 f&lb)
Bl-97

Bl INSTALLATION
Tie-rod end
1. Install the tie-rod end to the knuckle.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
2. Install the new split pin.
03UOBl.183
,I / 03UOBl-18
Stabilizer
1. Install and adjust the stabilizer.
Dimension @: 17-19mm (0.67-0.75 in)
Extension bar (MTX)
1. Install the extension bar to the transaxle.
Tightening torque:
31-46 N-m (3.2-4.7 m-kg, 23-34 ft-lb)
Shift control rod (MTX)
1. Install the shift control rod to the transaxle.
Tightening torque:
16-23 N.m (I .6-2.3 m-kg, 12-l 7 ft-lb)
Clutch release cylinder (MTX)
1. Install the clutch release cylinder.
Tightening torque:
16-23 N#m (I .6-2.3 m-kg, 12-17 ft-lb)
2. Set the pipe bracket in position.
Tightening torque
@: 6.9-9.8 N.m (70-100 cm-kg, 61-87 in-lb)
@: 16-23 N.m (I .6-2.3 m-kg, 12-17 ft-lb)
Shift control cable (ATX)
1. Install the shift control cable to the transaxle.
Tightening torque:
6.9-l I N-m (70-l IO cm-kg, 61-95 in-lb)
81-98

INSTALLkTlON Bl
03UOBl-188
03UOBl-18
Step 4
1. Connect the hoses shown in the figure.
Caution Speedometer cable
1. Install the speedometer cable.
Tightening torque:
7.8-l 1 Nom (80-l 10 cm-kg, 69-95 in-lb)
Exhaust pipe
1. Install the exhaust pipe and a gasket; then loosely tighten
the locknuts.
2. Loosely tighten the bracket bolts.
3. Tighten the locknuts.
Tightening torque:
31-46 N-m (3.2-4.7 m-kg, 23-34 ft-lb)
4. Tighten the bracket bolts.
Tightening torque:
37-52 Nmrn (3.8-5.3 m-kg, 27-38 ft-lb)
l Position the hose clamp in the original location on the hose, and squeeze the clamp lightly
with large pliers to ensure a good-fit.
BP SOHC
03UOBl-1s
Bl-9

Bl INSTALLATION
Step 5
1. Connect the harness connectors shown in the figure.
GROUND ALTERNATOR
OIL PRESSURE SWITCH
I- THFOTTLE SENSOR
NEUTRAL SWITCH (MTX)
IGNITION COIL
$A_c_K;u_p LIGHT SWITCH
____------- ;
Step 6
Torque Specifications
7.8-11 N.m (80-110 cm-kg, 89-95 in-lb)
19-25 (1.9-2.6, 14-19)
2.9-5.9 N.m
(30-60 cm-kg, 26-52 in-lb)
7.8-11 N.m
(80-l 10 cm-kg,
6.4-9.3 N.m 37-52
(3.8-5.3, 27-38)
24-35
(2.4-3.6, 17-26)
7.8-11 N.m 160-110 cmika, 69-95 in-lb) ‘-- -- -..’ ‘-=’ -’ / 166-96 r?m.ka.
66-82 in-lb) 69-95 in-lb)
N.m (m-kg, ft-lb -- OBUOBl-1E
Bl-100

INSTALLATION Bl
I I
03UOBl-193
03UOBl-19
1
PULLEY
P/S AND A/C
OWOBl-19
03UOBl-15
A/C compressor
1. Install the A/C compressor.
Tightening torque:
24-35 N-m (2.4-3.6 m-kg, 17-26 ft-lb)
P/S oil pump and bracket
1. Install the P/S oil pump and bracket.
Tightening torque:
37-52 N-m (3.6-5.3 m-kg, 27-36 ft-lb)
Drive belt
1. Install the P/S and/or A/C drive belt.
2. Adjust the drive belt deflections. (Refer to page Bl-6.)
Radiator and cooling fan assembly
1. Install the radiator and cooling fan assembly.
Tightening torque:
7.6-11 N#m (60-110 cm-kg, 69-95 in-lb)
2. Tighten the A/C pipe bracket to the radiator.
Tightening torque:
6.4-9.3 N*rn (65-95 cm-kg, 56-62 in-lb)
3. Connect the upper and lower radiator hoses.
Caution
l Position the hose clamp in the original location on
the hose, and squeeze the clamp lightly with large
pliers to ensure a good fit.
4. Connect the coolant reservoir hose.
5. Connect the cooling fan connector.
6. Connect the oil cooler hose. (ATX)
Bl-=lOl