EAR (HATCHBACK) EAR (HATCHBACK)
22-30 (2.2-3.1, 16-22)
22-30 (?.2-3.1, 16-22)
S SEAT
-3.1, 16-22)
6.6-12 N.m
(So-120 cm-kg, 78-104 in-lb)
N.m (m-kg, ft-II
3)
,206
Rear seat
1. Rear seat cushion
2. Seat back Rear seat back striker
3. Trunk end trim
Removal I Installation . . . . . . . . . . . . . . . . . . page S-98
4. Trunk side cover
Removal I Installation . . . . . . . . . . . . . . . . . . page S-98
5. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . . . page S-98
6. Scuff plate
Removal / Installation . . . . . . . . . . . . . . . . . . page S-98
7. Quarter trim
Removal / Installation . . . . . . . . . . . . . . . . . . page S-98
8. Seat back striker
s-112
BODY ELECTRICAL SYSTEM
INDEX .......................................... T- 2
RELAY ....................................... T- 2
INSTRUMENT CLUSTER AND
SWITCHES ................................ T- 3
EXTERIOR LIGHTS.. ..................... T- 4
INTERIOR LAMPS.. ...................... T- 5
CRUISE CONTROL SYSTEM.. ........ T- 6
AUDIO ....................................... T- 7
OTHER ...................................... T- 8
OUTLINE ...................................... T- 9
HOW TO USE THIS SECTION.. ...... T- 9
ELECTRICAL TROUBLESHOOTING
TOOLS .....................................
ELECTRICAL SYMBOLS - ............... T- 1x
TROUBLESHOOTING GUIDE.. .........
T- 11
FUSE AND JOINT BOX ..................
T- 12
STRUCTURAL VIEW.. ...................
T- 12
FUSES ....................................... T- 13
CIRCUIT BREAKER.. ....................
T- 14
JOINT BOX ................................. T- 15
RELAY .......................................... T- 16
STRUCTURAL VIEW.. ...................
T- 16
.-
FLASHER UNIT ........................... T- 17
DOOR LOCK TIMER UNIT ............
T- 17
HORN RELAY ............................. T- 18
HEADLIGHT RELAY.. ................... T- 18
TNS RELAY ................................ T- 18
DRL RELAY (CANADA). ................ T- 18
SWITCHES .................................... T- 19
STRUCTURAL VIEW.. ................... T- 19
SWITCH ..................................... T- 20
COMBINATION SWITCH ...............
T- 23
EXTERIOR LIGHTING SYSTEM ....... T- 29
STRUCTURAL VIEW.. ...................
T- 29
AIMING ...................................... T- 30
TROUBLESHOOTING.. .................
T- 30
HEADLIGHT AND FRONT
COMBINATION LIGHT.. ..............
T- 41
REAR COMBINATION LIGHT.. ....... T- 43
HIGH-MOUNT STOPLIGHT.. .......... T- 45
DRL RESISTOR ........................... T- 46
STOPLIGHT SWITCH.. .................. T- 47
BACK-UP LIGHT SWITCH ............. T- 47
LICENSE PLATE LIGHT.. ..............
T- 47
REAR SIDE MARKER LIGHT ......... T- 48
INTERIOR LAMP SYSTEM ..............
T- 49
STRUCTURAL VIEW.. ...................
T- 49
TROUBLESHOOTING ...................
T- 50 SPOT LAMP
(IN OVERHEAD CONSOLE) ......... T- 52
INTERIOR LAMP
(WITHOUT SUNROOF). ............... T- 52
INTERIOR LAMP (WITH SUNROOF) T- 53
INTERIOR AND SPOT LAMP
(WITHOUT SUNROOF). ............... T- 53
CARGO COMPARTMENT LAMP.. .. T- 54
TRUNK COMPARTMENT LAMP.. ... T- 54
COURTESY LAMP ....................... T- 54
CENTRAL PROCESSING UNIT (CPU) T- 55
SYSTEM DIAGRAM ...................... T- 55
CPU .......................................... T- 56
WARNING SYSTEM.. ...................... T- 58
WARNING BUZZER AND TIMER .... T- 58
WARNING AND INDICATOR LAMP T- 60
INSTRUMENT CLUSTER.. ............... T- 63
PREPARATION ............................ T- 63
STRUCTURAL VIEW ..................... T- 63
TROUBLESHOOTING ................... T- 64
INSTRUMENT CLUSTER
AND SPEEDOMETER CABLE.. .... T- 89
WATER THERMOSENSOR ............ T- 72
FUEL GAUGE SENDER UNIT.. ...... T- 73
REAR WINDOW DEFROSTER.. ........ T- 74
STRUCTURAL VIEW.. ................... T- 74
TROUBLESHOOTING ................... T- 75
FILAMENT .................................. T- 77
REAR WINDOW DEFROSTER
SWITCH .................................... T- 77
CRUISE CONTROL SYSTEM.. ......... T- 78
STRUCTURAL VIEW.. ................... T- 78
TROUBLESHOOTING GUIDE.. ....... T- 79
SELF-DIAGNOSTIC INSPECTION .... T- 80
TROUBLESHOOTING ................... T- 83
CRUISE CONTROL UNIT .............. T- 85
HORN ........................................... T- 88
HORN AND HORN RELAY.. .......... T- 88
AUDIO .......................................... T- 89
STRUCTURAL VIEW.. ................... T- 89
OUTLINE OF AUDIO.. .................. T- 90
SYSTEM ..................................... T- 91
TROUBLESHOOTING ................... T- 92
CAUSES OF NOISE ..................... T- 96
AUDIO COMPONENT.. ................. T- 98
DOOR SPEAKER .........................
REARSPEAKER .......................... ;-
- !3;
ANTENNA FEEDER ..................... T- 99
23UOTX-001
INDEX T
INTERIOR LAMPS
23UOTX-OC
1. Spot lamp (in overhead console)
Removal / Inspection /
Installation ,,,,,.,,,.,..,.,................. page T-52
2. Interior and spot lamp (Without sunroof)
Removal / Inspection I
Installation .,,........,.....,.,............. page T-53
3. Interior lamp (Without sunroof)
Removal / Inspection /
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52
4. Interior lamp (With sunroof)
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-53 5. IG key illumination
Troubleshooting .,.,..........,........... page T-50
6. Cargo compartment lamp
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-54
7. Trunk compartment lamp
Removal I Inspection I
Installation ..,.,...,...........*............ page T-54
8. Door switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-51
9. Courtesy lamp
Removal I Inspection I
Installation . . ,.., . . . ., ,, . . ,...... . . . . . . . . . . . page T-54
T-5
FUSE AND JOINT BOX
FUSES
Specifications
Main fuse block
Fuse Color
FUEL INJ 30A Pink
HEAD 30A Pink
MAIN 80A Black
BTN 60A Green
AD FAN 30A Pink
ST SIG 10A Red
ELEC FAN 30A Pink Protected circuit
EGI system
Headlight
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner
Door lock, Charging system
Additional cooling fan
Fuel pump
Cooling fan
Fuse box
23UOTX-001
Specifications
Fuse
REAR WIPER 10A
HAZARD 15A
ROOM IOA
ENGINE 15A
RADIO 15A
DOOR LOCK 30A
BELT 30A
POWER WINDOW 30A Color
Red
Blue
Red
Blue
Blue
Green
Green
Green Protected circuit
Rear wiper and washer
Hazard warning
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp
Alternator
Audio
Power door lock
Passive shoulder belt
Power window
1
T-13
INTERIOR LAMP SYSTEM T
INTERIOR LAMP SYSTEM
STRUCTURAL VIEW
ZYUU I x-02
1. Spot lamp (in overhead console) 5. IG key illumination
Removal I Inspection / Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-50
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52 6. Cargo compartment lamp
2. Interior and spot lamp (Without sunroof) Removal I Inspection /
Removal / Inspection I Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-54
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-53 7. Trunk compartment lamp
3. Interior lamp (Without sunroof) Removal I Inspection /
Removal / Inspection / Installation . ..*......................*...... page T-54
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52 8. Door switch
4. Interior lamp (With sunroof) Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-51
Removal I Inspection / 9. Courtesy lamp
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-53 Removal I Inspection /
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-54
Specifications
Item
Interior and spot lamp
interior lamp
Spot lamp (in overhead console)
Cargo compartment lamp
Trunk compartment lamp
Courtesy lamp Interior
spot Number 1
2
1
2
1
1
2 Specification (W) (Bulb trade number) 10
6
10
8 (67)
5 (168)
5 (168)
5 (168)
23UOTX-028
T-49
T INTERIOR LAMP SYSTEM
13UOTX-077 d-------BULB
LENS
T-54
13UOTX-07
23UOTX-0
CARGO COMPARTMENT LAMP
Removal / Inspection / Installation
1. Remove the lens.
2. Remove the bulb.
3. Inspect all parts and repair or replace as necessary.
4. Install in the reverse order of removal.
TRUNK COMPARTMENT LAMP
Removal / Inspection / Installation
1. Remove the lens.
2. Remove the bulb.
3. Inspect all parts and repair or replace as necessary.
4. Install in the reverse order of removal.
COURTESY LAMP
Removal / Inspection / Installation
1. Remove the lens
2. Remove the bulb.
3. Inspect all parts and repair or replace as necessary.
4. Install in the reverse order of removal.
TD TECHNICAL DATA
Coil Spring Specifications (See page R-5 for coil spring applications)
*’ Main identification mark color: Indicated on second coil from bottom. l * Auxiliary identification mark color: Indicated on third coil from bottom.
T. BODY ELECTRICAL SYSTEM
Item
Headlight
Frnnt tl wn sinnnl/Pnrkinn linht
Specification (W) (Bulb Trade number)
65145 (9004)
2718 II I 571
I
“‘VW, I u”“y’ 1. I” \’ ‘V’,
uinh mount stoplight 18.4 (1141)
turn single light 27 (1156)
Y-,-~p light 27 (1156)
Rear side marker light (Sedan) 3.8 (194)
License plate light 7.5 (89) [PROTEGE], 5 (168) [3HBl
Interior 10
Interior and spot lamp
spot 6
Interior lamp 10
‘i--” Spot lamp (in overhead console)
8 (67)
Cargo room lamp 5 (168)
Trunk room lamp 5 (168)
I I
ntminr Iamnc
I
Curtesy lamp
High beam
Turn light
Brake
Hold
) Charge 5 (168)
3.4
3.4
3
3 (158)
i
Oil pressure
Washer
Seat belt
Malfunction
Fuel
illumination 3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3.4 Indicator and
warning lamps
Check 3 (158)
Dif. lock
I 3 (158) .-
,
-.-’
I
I
TD-20
01 LAMP.., ., ,..... . . . . . . 9.. a.. . . . 9.e.. . . . . . . . . . . . . . . T-5233
ARTER .,,.,..,..,..,,....,..,......,........................ G-25
RTER INTERLOCK SWITCH .,............... G-31
ERING GEAR AND LINKAGE . . . . . . . . . . N-13,30
ERING KNUCKLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5
TEERING WHEEL AND COLUMN . . . . . . . ,.. N-8,26
WITCH . . . . . . . . . . . . ..I..................... T-47
THERMOSTAT . . . . . ,.,..,......,.. . . . . . . . . . . . . . . . . . . . ..a..... . E-9
THROTTLE BODY . . . . . . . . . . . . . . . . . ..s............. . . . . . F-l 12
THROTTLE SENSOR .., . . . . . . . . . s............. . . . . . . . . F-l 69
TNS RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-18
TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-97
TRUNK COMPARTMENT LAMP . . . . . . . . . . ..a..... T-54
TRUNK LID ,,.,...........,................................... S-33
TRUNK LID LOCK AND OPENER a.............. S-35
VACUUM CHAMBER (VICS) . . . . . . . . . . . . . . ..s..... F-l 19
AND INDICATOR LAMP . ..a........ T-60
BUZZER
AND TIMER . . . . . . . . . . . . . . . . . T-58
MP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-l 1
THERMOSENSOR s..........,.. F-l 68, T-72
THERMOSWITCH ..,,....................... E-l 6
ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-7
HEEL CYLINDER ,.............,..,.................... P-30
HEEL HUB .r,....,......................................... M-5
HEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-3
INDSHIELD WIPER AND WASHER . . . . . . . . . . S-67
WASHER MOTOR ,.......,..,...................... S-71
WINDSHIELD WIPER
AND WASHER SWITCH s............,......... S-71
WIPER MOTOR ,....,,............................... S-70
INDSHIELD .,.......,.....,..,....,,....................... S-58