1992 MAZDA PROTEGE roof

MOLDING, PROTECTOR, GARNISH S
ADHESIVE
-------
03UOSX-06
--.-
03UOSX-OE
ADHESIVE
Installation Note
Roof molding
1. Remove the adhesive remaining on the body.
Note
l Remove as much adhesive as possible without
damaging the painted surface.
l If the adhesive is difficult to remove, soften it with
a hot air blower.
2. Remove any grease or dirt from the molding and molding
adhesion surface of the body.
3. Apply primer to the molding as shown.
4. Apply the adhesive (polyurethane) to the molding as shown.
Caution
l Do not apply too much adhesive because it will ooze
out when installed.
5. Peel away the molding adhesive tape protector.
6. Install the’front molding clip to the body stud.
7. Align the molding on the body and attach it securely.
8. Install the rear molding clip to the body stud.
I
03UOSX-065
S-47

WINDSHIELD S
1. Sun visor and adaptor 7. Glass stopper
2. Inside rearview mirror, overhead console 8. A-pillar garnish (Hatchback)
(With sliding sunroof) Removal / Installation . . . . . . . . . . . . . . . . . . page S-42
3. A-pillar trim 9. Upper windshield molding
Removal / Installation ..,.,..... pages S-97, 98 Removal / Installation . . . . . . . . . . . . . . . . . . page S-42
4. Upper garnish 10. Windshield
5. Wiper arm and blade Removal Note .,.....*.........*........... page S-59
Removal / Installation . . . . . . . . . . . . page S-72 Installation Note ..,......*................ page S-60
6. Cowl arille 11. Spacer
Removal I Installation . . . . . . . . . . . . page S-53 12. Protector
1 HEADLINER
Gsi?i==
SiX.A-A
03uosx-08
PROTECTIVE TAPE -I
9 03UOSX-088
Removal Note
Windshield
1, Use protective tape or cloth along the front edge of the head-
liner to protect it from damage.
2. Apply protective tape along the edge of the body.
3. Using an awl, make a hole through the sealant from the in-
side of the vehicle.
4. Pass piano wire through the hole.
5. Wind each end of the wire around a bar.
6. Working with another person, saw through the sealant
around the edge of the glass. Then remove the glass.
Caution
l Use a long sawing action to spread the work over
the whole length of wire to prevent if from breaking.
l Be careful that the wire does not rub on the body
or dash panel.
Note
l If the glass is not to be reused, a tool like that shown
in the figure may be used.
Insert the blade in the sealant, and pull on the bars.
s-59

S SLIDING SUNROOF
SLIDING SUNROOF
TROUBLESHOOTING GUIDE
Circuit diagram
6LIDING SUNROOF M
MAIN
.Ol SLIDING SUNROOF M-02 SLIDING SUNROOF M-03 SLIDING SUNROOF M-04 SLIDING SUNROOF
(IN) SWITCH MOTOR RELAY
. ..&’
S-80
o3uosx-I 42

SLIDING SUNROOF
Sliding sunroof does not operate
NG
Check SUNROOF 15A fuse = Repair harness and replace fuse OK
Turn ignition switch ON t
Check for battery voltage at terminal-wire (G/O) of sun-
roof switch connector NG-
_ Repair harness (Fuse box - Sunroof switch)
I OK
Check for battery voltage at terminal-wire (G) of sunroof
relay connector NG
- Repair harness (Sunroof switch-Sunroof relay) OK
Disconnect sunroof relay; check for continuity terminal-
wire (B) to ground NG
Repair harness (Sunroof relay - Motor body ground)
1 OK
Check sunroof relay (Refer to page S-82)
I Replace sunroof relay (Refer to page S-82)
1 OK
Disconnect motor connector; check for continuity be-
tween terminal-wires (L, Y, Y/R, Y/G) of sunroof relay
and motor connectors
I NG
- Repair harness (Sunroof relay - Motor) OK
Check motor assembly (Refer
I NG - Replace motor assembly (Refer to page S-81)
1 OK
Disconnect sunroof switch connectors; check for con-
tinuity between terminal-wires (L, L/W, L/G, L/Y, B) of
sunroof switch and motor connectors Repair harness (Sunroof switch - Motor)
23UOSX-033
MOTOR ASSEMBLY
Inspection
Motor
1. Disconnect the motor connector.
2. Verify that the motor operates when battery voltage is con-
nected to terminal (i) and a ground is connected to termi-
nal (j).
3. Reverse the above connections and verify reverse opera-
tion of the motor.
I I
23UOSX-034
S-81

S SLIDING SUNROOF
I c a
I
jh f db jht; a
23UOSX-035
a
a ACE
ftE-3
b ii ItI i:
(FRONT VIEW)
03uosx-14
Limit switch
Using the sunroof emergency handle (hex-head wrench) set
the roof panel in the positions shown, and check for continui-
ty between terminals of the motor assembly connector.
O----O: Indicates continuity
SUNROOF RELAY
Inspection
1. Disconnect the sunroof relay connector.
2. Check for continuity between terminals.
O---O: Indicates continuity
3. Check for continuity between terminals (c) and (i) when bat-
tery voltage is connected to terminal (f) and a ground is con-
nected to terminal (j).
SUNROOF SWITCH (OVERHEAD CONSOLE)
Inspection
1. Disconnect the sunroof switch connector.
2. Check for continuity between terminals.
m: Indicates continuity

SLIDING SUNROOF
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to Removal Note.
3. Install in the reverse order of removal, referring to Installation Note.
Note
l Remove the headliner for removal of the sunroof harness, sunroof relay, drive unit assembly,
and sunroof frame and
packing. (Refer to page S-89.)
SUNROOF (STEEL)
031JOSX.1,
1. Decoration cover (Moonroof) 7. Set plate 14. Motor assembly
Removal Note . . page S-84 Installation Installation
2. Lower panel cover (Moonroof) Note . . . . . . . . . . . . . . . page S-86 Note . . . . . . . . . . . . . . . page S-86
Removal Note . . page S-84 8. Guide rail cover Inspection
3. Sliding roof trim (Sunroof) Installation 15. Rear guide assembly
Removal Note . . page S-84 Note . . . . . . . . . . .
page S-86 Removal Note page S-86
4. Sliding panel assembly 9. Sunshade (Moonroof) Installation
Removal Note . page S-84 Removal Note . . page S-84 Note . . . . . . . . . . . . . page S-86
Adjustment 10. Deflector 16. Sliding roof harness
Note . . . . . . . . . . . . . page S-87 Removal Note . . page S-85 17. Sliding roof relay
a. Sliding panel 11. Lower panel Inspection.. . . . . . . page S-82
b. Glass (Moonroof) Removal Note ,. page S-85 18. Drive unit assembly
c. Weatherstrip 12. Front guide 19. Sliding roof frame
5. Rearview mirror 13. Drip rail assembly 20. Guide rail assembly
6. Overhead console 21. Packing
Inspection . . . . . . . . . page S-82
S-83

SLIDING SUNROOF
_________- -- J
03uosx-149
03uosx-150
-___-
SLIDING ROOF
/ EMERGENCY HANDLE
Removal Note
Decoration cover, Lower panel cover
1. Slide the sunshade all the way to the rear.
2. Fully close the sliding panel.
3. Remove the decoration covers and lower panel cover in
the order shown.
Sliding roof trim
1. Open the slide panel approx. 10 cm (4 in).
2. Remove the sliding roof trim.
(1) Pull down the front.
(2) Pull the trim forward.
(3) Remove the trim, lifting it up, and out of the vehicle.
Sliding panel assembly
1. Close the sliding panel fully, and remove the installation nuts
from the sliding panel and the lower panel.
2. Remove the sliding panel by pushing it upward from inside
the vehicle.
Sunshade
1. Fully close the sunshade.
2. Turn the sliding roof emergency handle and move the sun-
shade
5-10mm (0.19-0.39 in) to the rear.

SLIDING SUNROOF
‘SET PLATE
I
GUIDE RAIL
DEFLECTOR LINK \
v 03uosx-15 03UOSX-156
7
3. Release the sunshade stop at the rear of the cable holder,
and move the sunshade forward.
4. Turn the handle to fully open the lower panel. (Leave the
sunshade fully closed.)
5. Remove the set plate and guide rail cover.
6. Pull out the sunshade.
Deflector
1. Hold the deflector down slightly. Pry up the connector at
the rear of the deflector link, and remove the deflector link.
2. Remove the screws and remove the deflector.
Caution
l Do not damage the deflector link or connector.
Lower panel
1. Fully close the lower panel.
2. Remove the lower panel and rear guide screw and nuts.
3. Remove the installation screw from the drip rail link.
S-85