General
Data
and
010
FundamentalsfortheDo-lt-YourselfOwner
Maintenance
020
Maintenance
Program
Engine
Transmission
Suspension,
Steering
and
Brakes
4
Body
100
Engine-General
110
Engine
Removal
and
Installation
113
Cylinder
Head
Removal
and
Installation
116
Cylinder
Head
and
Valvetrain
117
Camshaft
Timing
Chain
119
Lubrication
System
200
Transmission-General
210
Clutch
230
Manual
Transmission
510
Exterior
Trim,
Bumpers
520
Seats
Bo
y
Equipment
512
DoorWTdws
540
nr
t
513
InteriorTrim
541
Convertible
Top
515
Central
Locking
and
Anti-Theft
600
Electrical
System-General
620
Instruments
Electrical
S
stem
610
Electrical
Component
Locations
630
Exterior
Lighting
611
Wipers
and
Washers
640
Heating
and
Air
Conditioning
6
612
Switches
and
Electrical
Accessories
650
Radio
Equipment
and
720
SeatBelts
Accessories
721
Airbag
System
(SRS)
Electrical
Wiring
Diagrams
Foreword
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v
Warnings
and
Cautions
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back
of
book
300
Suspension,
Steering
and
330
RearSuspension
Brakes-General
331
Final
Drive
310
Front
Suspension
340
Brakes
320
Steering
and
Wheel
Alignment
400
Body-General
411
Doors
410
Fenders,
Engine
Hood
412
Trunk
Lid
120
Ignition
System
121
Battery,Starter,
Alternator
130
Fue¡
Injection
160
Fuel
Tank
and
Fuel
Pump
170
Radiator
and
Cooling
System180
Exhaust
System
240
Automatic
Transmission
250
Gearshift
Linkage
260
Driveshaft
If
steam
is
coming
from
the
engine
compartment
thenthere
is
With
the
engine
and
ignition
off,
check
for
loose
or
corroded
most
likely
a
burst
coolant
hose
or
a
large
leak
in
the
cooling
battery
cables
or
wires
at
the
battery
or
thealtemator
.
Discon-
system
.
To
find
the
leak,
look
for
signs
of
coolant
leakage
on
necting,
cleaning,
and
reinstalling
corroded
wires
and
connec-
hoses,
at
hose
connections,
or
on
the
radiator
.
Let
theengine
tors
may
solve
the
problem
.
Also
check
drive
belt
tension
as
cool
thoroughly,
then
add
coolant
or
water
to
fill
the
system
and
described
in
020
Maintenance
Program
.
start
the
engine
.
If
a
great
deal
of
water
or
coolant
flows
out
of
the
hole,
then
thecarshouldnot
be
driven
until
repairs
are
made
.
lf
there
is
slight
seepage,
then
it
may
be
possible
to
drive
TOWi
ng
a
short
distance,
adding
coolant
as
needed
.
The
cars
covered
by
this
manual
should
be
towed
witha
tow
truck
using
wheel
lift
or
flat
bed
equipment
.
Do
not
tow
thecar
on
all
four
wheels
except
for
very
short
distances
to
move
it
to
a
safe
place
.
If
thered
engine
oil
pressure
warning
light
illuminates,
imme-
diately
stop
thecar
and
turn
off
the
engine
.
Have
the
vehicle
A
towing
eye
is
provided
in
the
luggage
compartment
tool
kit
.
flat-bedded
or
towed
to
an
authorized
service
center
and
have
The
towing
eye
can
be
screwed
into
the
front
or
rear
bumper
.
the
engine
oil
pressure
checked
.
See
Fig
.
18
and
Fig
.
19
.
Low
Oil
Pressure
NOTE-
Detafed
information
on
checking
the
oil
pressure
is
covered
ín
119
Lubrication
System
.
Brake
Fluid
Leve¡
The
brake
fluid
leve¡
warning
light
may
bean
indicator
of
brake
fluid
loss
.
Problems
with
the
brakesystem
should
be
checked
and
repaired
immediately
.
See
340Brakes
for
more
information
.
Check
Engine
Warning
Light
Dim
Lights
FUNDAMENTALS
FOR
THE
DO-IT
YOURSELF
OWNER
010-13
If
the
"CHECK
ENGI
NE"
warning
light
comes
on
or
flashes,
it
indicates
that
an
emissions-related
fault
has
occurred
.
Faults
suchas
a
failed
oxygen
sensor
or
a
faultyfuelinjector
can
tum
the
light
on,
causing
the
exhaust
or
evaporative
emissions
to
exceed
a
specified
limit
.
The
engine
can
be
safely
driven
with
the
light
on,
although
the
emission
systems
should
be
checked
assoonas
possible
.
See
100
Engine-General
for
more
infor-
mation
on
the
Check
Engine
Light
and
the
On-board
diagnostic
system
.
Headlights
and
instrument
panel
illuminationthat
are
dim
or
gradually
getting
dimmer
generally
indicate
a
problem
with
the
battery
or
charging
system
.
The
battery
charge
indicator
light
may
come
on
as
the
lights
are
dimming
.
In
either
case,
theen-
gine
and
accessories
are
running
off
of
the
battery
alone,
and
will
soon
discharge
it
altogether
.
If
possible,
do
not
stop
the
engine
unless
you
have
the
capa-
bility
to
jump
start
¡t
.
There
may
not
be
enough
power
in
the
starting
system
torestart
the
engine
.
Instead,turn
off
as
many
electrical
consumers
as
possible
.
This
will
reduce
the
current
drain
and
will
allow
thecar
to
be
driven
farther
before
you
lose
all
battery
power
.
Fig
.
18
.
Pry
open
rear
tow
lúg
access
panel
.
When
towingthecar
from
the
front
with
the
rear
wheelson
the
ground,
a
maximum
distance
of
20
miles
is
acceptable
.
If
thecar
needs
to
be
towed
further,
have
the
rear
wheels
placed
on
dollies
.
CA
UTION-
"
Do
not
tow
with
sling-type
equipment
The
front
spoilers
andbumper
covers
may
sustain
dam-
age
.
"
Towínga
BMW
with
an
automatic
transmission
with
the
rear
wheelson
the
ground
can
resuft
in
transmission
damage
due
to
lackof
lubrication
and
should
be
avoided
.
0013128
EMERGENCIES
010-14
FUNDAMENTALS
FOR
THE
DO-ITYOURSELF
OWNER
Fig
.
19
.
Instaf
rear
tow
lug
into
threaded
hole
.
if
absolutely
necessary,
cars
with
automatic
transmissions
can
be
towed
with
the
rear
wheels
on
the
ground,
butthe
tow
should
not
exceed
25
miles
(40
km),at
speeds
at
or
below30
mph
(35
km/h)
.
Be
sure
the
transmission
fluid
hasbeen
topped
off
before
starting
the
tow
.
Always
tow
thecar
with
the
transmis-
sion
lever
in
"N"
(neutral)
.
If
the
tow
must
exceed25
miles
(40
km),
add
one
quart
of
ATF
to
the
transmission,
or
better
yet,
re-
move
the
driveshaft
.
Be
sure
to
drain
or
pump
outthe
added
flu-
id
once
the
tow
has
been
completed
.
NOTE-
"
ATF
draining
and
filling
is
covered
in
240
Automatic
Transmission
.
"
Driveshaft
removal
is
covered
in
260
Driveshaft
.
EMERGENCIES
úo1W¿b
Spare
Parts
Kit
Carrying
a
basic
set
of
spare
parts
can
prevent
a
minor
breakdown
from
turning
into
a
major
annoyance
.
Many
of
the
following
itemswon't
allow
you
todo
major
repair
workon
the
car,
but
they
will
help
in
the
event
of
the
failure
of
something
that
can
disable
thecar
or
compromise
its
safety
.
Spare
Parts
Kit
-
Basic
Contents
"
Drive
belt
(V-belt
or
poly-ribbed)
"
Engine
oil
(one
or
two
quarts)
"
Engine
coolant
(1
gallonof
premixed
50/50
anti-freeze
and
water)
"
Fuse
assortment
(7
.5A,
10A,
15A,
20A)
"
Radiator
hoses
(upper
and
lower)
Spare
Parts
Kit
-
Additional
Contents
"
Exterior
lighting
bulbs
(headlight,
brakelight,
turn
signal,
and
taillight)
"
Wiper
biades
"
Brake
fluid
(new
unopened
bottle,
DOT
4
specification)
"
Main
relay
for
DME
system
020
Maintenance
Program
GENERAL
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020-2
BMW
Service
Indicator
......
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020-2
Oil
Service
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020-2
Inspection
I
and
Inspection
II
.
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020-2
Resetting
Service
Indicator
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020-3
MAINTENANCE
TABLES
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020-3
FLUID
AND
LUBRICANT
SPECIFICATIONS
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020-8
Manual
Transmission
Fluid
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020-8
Automatic
Transmission
Fluid
.
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020-8
Final
Drive
Gear
Oil
................
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020-9
Brake
Fluid
.
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020-9
Engine
Coolant
(Anti-freeze)
.
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020-9
Power
Steering
Fluid
........
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020-9
ENGINE
OIL
SERVICE
.
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.
020-9
Engine
oil,
checking
leve¡
..
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020-9
Engine
oil
and
filter,
changing
....
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..
020-9
ENGINE
COMPARTMENT
MAINTENANCE
...
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020-10
Air
filter,
replacing
.
...
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020-11
Spark
plugs,
replacing
...
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020-11
¡dle
Speed
.
..
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.
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020-12
Battery,
checking
and
cleaning
.......
..
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020-12
Battery,
replacing
.
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020-12
Accelerator
and
Throttle
Linkage
.
.....
..
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020-13
Engine
DriveBelts
.....
.
....
..
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...
.
020-13
V-belt,
replacing
(4-cylinder
engines
built
up
to
1/94)
..
....
.
020-13
Poly-ribbed
belt,
replacing
(4-cylinder
engines
built
from
1194
and
all
6-cylinder
engines)
.
.
....
..
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020-13
Cooling
System
Service
.
...
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..
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..
020-14
Power
steering
fluid,
checking
leve¡
.
..
....
.
.
020-14
Oxygen
Sensors
....
...
..
..
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.....
.
.
020-15
MAINTENANCE
PROGRAM
020-1
UNDER-CAR
MAINTENANCE
.
..
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.020-16
'
Fuel
filter,
replacing
...
.
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..
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.020-16
Tires,
checking
inflation
pressure
.
.....
.
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020-17
Tires,
rotating
...
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.
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020-17
Wheels,
aligning
..
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.
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'020-17
Brake
system,
inspecting
.
.
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020-17
Brake
pad/rotor
wear,checking
.
......
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020-17
Brake
fluid,
replacing
.........
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..
.
020-17
Parking
brake,
checking
......
.
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020-17
Exhaust
system,
inspecting
....
..
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.
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.020-18
Manual
Transmission
Senrice
..
..
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020-18
Manual
transmission
fluida
checking
and
filling
..
.
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..
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.
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020-18
AutomaticTransmission
Service
.
....
...
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020-18
Front
suspension
and
steeringlinkages,
inspecting
..
.
:.....
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..
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..
...
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.020-18
Rear
suspension,
inspecting
.
..
...
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..
020-18
Final
drive
oil
leve¡,
checking
.
.
.
...
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...
..
020-18
Fuel
tank
and
fuel
lines,
inspecting
.
.....
....
020-19
Clutch
fluid,
checking
...
...
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....
.....
020-19
Drive
axle
joint
boots,
inspecting
...
..
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020-19
BODY
AND
INTERIOR
MAINTENANCE
.
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...
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.020-19
Windshield
Wiper
Blade
Maintenance
....
.
.
020-19
Body
and
hinges,
lubricating
.
.....
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.
020-19
Seat
Belts
...
..
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.
020-20
Exterior
Washing
..
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.
...
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.020-20
Waxing
.....
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020-20
Polishing
..
...
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...
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..
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.'020-20
Washing
Chassis
.
...
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020-20
Special
Cleaning
.
.
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.020-20
Interior
Care
.
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020-20
Leather
Upholstery
and
Trim
...
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020-20
TABLES
a
.
Oil
Service
......
...
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...
---
020-4
b
.
Inspection
1
Service
..
.
.
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...
020-5
c
.
Inspection
11
Service
.
.
...
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020-6
d
.
Scheduled
Maintenance-Time/Mileage
Intervals
..
020-7
e
.
Fluids
and
Lubricants
..
...
...........
.....
..
020-8
Table
b
.
Inspection
I
Service
MAINTENANCE
PROGRAM
020-5
ad
d
d
ID
a
r
c
d
a~
;v
a
:
Q~
wE
y
a
r
E
R
:
L-
0
Maintenance
ítem
1
z
3
~
c
d
Engine
compartment
maintenance
Change
oil
and
oil
filter
.
Check
brake/clutch
fluid
leve¡
Check
battery
acid
leve¡
and
correct
asnecessary
.
Repair
Group
121
Check
engine
coolant
level
and
anti-freeze
protection
and
addasnecessary
.
Inspect
for
cooling
system
leaks
.
Repair
Group
170
Lubricate
throttie
linkage
Under
car
maintenance
Check
transmission
for
externa¡
leaks
.
Check
manual
transmission
oil
leve¡
andadd
asnecessary
.
Repair
Group
230
Check
final
drive
lubricant
and
addasnecessary
.
Check
fue¡
tank,
fuel
lines,
and
all
connections
for
leaks
.
Inspect
exhaust
system
.
Repair
Group
180
Check
steeringrack
and
steeringlinkages
.
Check
power
steering
system
for
leaks
.
Check
(luid
leve¡
.
Repair
Group
320
Inspect
brake
system
for
damaged
hoses
and
fines,
leaks
or
damage
.
Remove
calipers
and
check
brake
pad
wear
.
Check
brake
rotors
for
scoring
damage
.
Repair
Group
340
Check
parking
brake
operation,
adjust
cable
if
necessary
Repair
Group
340
Inspect
front
and
rear
suspension,
including
wheel
bearings,
for
play
.
Repair
Group
320/330
Inspect
wheelsand
tires,
including
spare,
check
tire
pressure
and
condition
Body
and
Interior
Maintenance
Lubricate
door
hinges
and
hood
latch,
hood
hinges
Check
headlight
and
driving
light
aiming
and
adjust
as
necessary
.
Check
operation
of
headlights,
parking
lights,
back-up
fights,
licenseplate
lights,
interior
lights,
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
turnsignals,
emer-gency
flashers,
stop
fights,
horas,
headlight
flasher
and
dimmer
switch
Replace
ventilation/A/C
micro-filter
.
Check
functionof
air
conditioning
.
Repair
Group
640
Check
function
of
seat
belts
.
Repair
Group
720
Check
tightness
of
mountfng
screws
on
airbag
front
crash
sensors
(Airbag
I)
.
Repair
Group
721
Check
windshield
washer
fluid
leve¡
and
concentration,
add
as
necessary
Check
operation
of
washer
system
.
Check
condition
of
wiperblades
.
Repair
Group
611
Tighten
nuts
and
bolts
for
door
locks
and
striker
plates
Replace
batteries
for
alarm/remote
control
in
masterkey(where
applicable)
.
Road
Test
Check
braking
performance,
steering,
HVAC,
manual
or
automatic
transmission,
and
mirrors
Service
Interval
Reset
Reset
service
indicator
using
specialreset
tool
.
MAINTENANCE
TALES
020-6
MAINTENANCE
PROGRAM
Group
310/330
Table
c
.
Inspection
II
Service
a
d
d
a
a>
0
d
a
r
.c
mm
L
m
y
L
E
ó
3
E
ó
Maintenance
ítem
l
o-
z
~
c
Engine
compartment
maintenance
Inspect
V-belt
/Poly-ribbeddrive
condition
.
Check
V-belt
tension,
if
applicable
.
Lubricate
throttle
linkage
.
Replace
air
filter
.
Change
oil
and
oil
filter
.
Replacespark
plugs
.
Repair
Group
120
Check
brake/clutch
fluid
leve¡
.
Check
battery
acid
leve¡
and
correct
asnecessary
.
Repair
Group
121
Check
engine
coolant
leve¡
and
anti-freeze
protection
and
add
asnecessary
.
Inspect
for
cooling
system
leaks
.
Repair
Group
170
Under
car
maintenance
Change
automatic
transmission
fluid
.
Repair
Group
240
Change
manual
transmission
oil
.
Repair
Group
230
Check
clutch
plate
for
wear
.
Repair
Group
210
Check
drive
axle
boots
for
leaks
.
Repair
Group
330
Change
final
drive
fluid
(1995
and
later
models
:
change
synthetic
oil
every
2nd
Inspection
II)
.
Replace
fuel
filter
.
Check
fuel
tank,
fuel
lines,
and
af
connections
for
leaks
.
Inspect
exhaust
system
.
Repair
Group
180
Check
steering
gear
and
steering
¡inkages
.
Check
power
steering
system
for
leaks
.
Check
fluidleve¡
.
Repair
Group
320
Inspect
brake
system
for
damaged
hoses
and
lines,
leaks
or
damage
.
Remove
calipers
and
check
brake
pad
wear
.
Check
brake
rotors
for
scoring
damage
.
Repair
Group
340
Check
parking
brake
operation,
adjust
cable
if
necessary
.
Check
thickness
of
parking
brake
lin-
ings
.
Repair
Group
340
Inspect
front
and
rear
suspension,
including
front
and
rear
wheel
bearings,
for
play
.
Repair
Inspect
wheels
and
tires,
including
spare,
check
tire
pressure
and
condition
.
Body
and
Interior
Maintenance
Lubricate
door
hinges
and
hood
latch,
hood
hinges
.
Check
headlight
and
driving
light
aiming
and
adjust
asnecessary
.
Check
operation
of
headlights,
parking
lights,
back-up
lights,
licenseplate
lights,
interior
lights,
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
turn
signals,
emer-gency
flashers,
stop
lights,
horns,
headlight
flasher
anddimmer
switch
.
Check
active
check
control
panel
forfauits
(where
applicable)
.
6
Electrical
System
MAINTENANCE
TABLES
Continued
on
next
page
d
a
d
_
L
G>
G1
a
N
.
G1
Ñ
N
N
O
.
r
d
Maintenance
ítem
°
~
Z
~
i
I
D
i
Body
and
Interior
Maintenance
(cont
.)
Replace
ventilation/A/C
micro-filter
.
Check
function
of
air
conditioning
.
Repair
Group
640
Check
function
of
seat
belts
.
Repair
Group
720
Check
windshield
washer
fluid
level
and
concentration,
add
asnecessary
.
Check
operation
of
washer
system
.
Check
condition
of
wiperblades
Repair
Group
611
Tighten
nuts
and
belts
for
door
locks
and
striker
plates
.
Replace
batteries
for
alarm/remote
control
in
masterkey
(where
applicable)
.
Check
ground
connection
(mounting
screws)
of
SRS
(airbag)
front
sensor
to
body,
if
applicable
.
Repair
Group
721
Road
Test
Check
braking
performance,
steering,
HVAC,
manual
or
automatic
transmission,
and
mirrors
Service
Interval
Reset
Reset
service
indicator
using
specialreset
tool
.
Maintenance
ítem
Replace
oxygen
sensor
.
Repair
Group
180
1992-1994
1995-
on
Flush
and
replace
brake
fluid/clutch
fluid
.
Repair
Group
340
Drain
and
flush
cooling
system
and
replace
coolant
.
Repair
Group
170
1992-19961997-1998
Anti-corrosion
warranty
inspection
.
Tablec
.
Inspection
II
Service
(continued)
Cabled
.
Scheduled
Maintenance-Time/Mileage
Intervais
MAINTENANCE
PROGRAM
020-7
e
~
e
e
i
:
l=
N
l
"
NM
I
«)
al
aN
-
11
>
O
Ó
I
Ó
I`
Ó
d
Ny
.
0
°
_
VÑ
Ñ
Ñ
1
ZG
NN
MAÍNTENANCE
TABLES
020-
8
MAINTENANCE
PROGRAM
FLUID
AND
LUBRICANT
SPECIFICATIONS
The
fluids
and
lubricante
specified
by
BMW
are
listed
in
Ta-
ble
e
.
Shown
below
is
engine
oil
viscosity
(SAE
grade)
vs
.
oper-
ating
temperature
range
for
the
BMW
enginescovered
in
this
manual
.
Engine
Oil
Viscosity
Requirements
vs
.
Temperature
`S
EAVic
P
Q
SAE
swao
YCO
0
N
M42
engine
1
.1
I
(1
.2
US
qt
.)
M44
engine
1
.1
l(1.2
US
qt
.)
M50
engine
1
.1
1(1.2
US
qt
.)
M52
engine
1
.21(1.3
US
qt
.)
S50US
engine
1
.21(1.3
US
qt
.)
S52US
engine
1
.21(1.3
US
qt
.)
°F
80
-
1o-0
-
30
-----20
WARNING
-
The
use
of
fluids
that
do
not
meet
BMWs
specifica-
tions
may
impair
performance
and
refability,
and
may
void
warranty
coverage
.
Tablee
.
Fluids
and
Lubricants
0013227
Fluid
Approximate
Specification
capacity
Engine
oil
with
filter
change
M42
engine
5
.01
(5
.3
US
qt
.)
M44
engine
5
.0
I
(5
.3
US
qt
.)
M50
engine
6
.5
I
(6.9
US
qt
.)
API
service
SH
or
M52
engine
6
.51
(6.9
US
qt
.)
si
S50US
engine
6
.51
(6.9
US
qt
.)
S52US
engine
6.0
I
(6.3
US
qt
.)
Manual
transmission
oil
FLUID
AND
LUBRICANT
SPECIFICATIONS
See
230Manual
Transmission
for
NOTE-
fluid
specification
Tablee
.
Fluids
and
Lubricants
(continued)
Fluid
Approximate
Specification
capacity
Automatic
transmission
fluid
(ATF)
(drain
and
fill)
(additional
fluid
required
when
installing
a
drytorque
converter)
A4S
310R
See240
AutomaticTransmission
for
fluid
A4S
270R
specification
information
A5S
310Z
Final
drive
(drain
and
fill)
(Lifetime
fluid
;
no
fluid
change
required)
4-cylinder
1
.1
I
(1.2
US
qt
.)
BMW
SAF-XO
6-cylinder
1.7
l(1
.8
US
qt
.)
synthetic
oil
(ex
.
limited
slip)
BMW
SAF-X1-S
synthetic
oil
(limit-
ed
slip)
Power
steering
fluid
Al¡
modeis
permanentlysealed
Dexron
IIPATFno
drain
plug
rake
fluid
All
modeis
-
~
S
AE
Dot4
Engine
coolant
M42
engine
6
.51(6
.9
US
qt
.)
M44
engine
6
.51(6
.9
US
qt
.)
M50
engine
10
.51
(11
.1
US
qt
.)
50%
BMW
anti-
M52
engine
10
.5
1
(11
.1
US
qt
.)
freezel
50%
water
S50US
engine
10
.75
1(11
.4
qt
.)
S52US
engine
10
.75
I
(11
.4
qt
.)
CA
UTION-
Multi-viscosity
engine
oils
should
not
beused
in
the
manual
transmission
.
Use
of
such
an
oil
could
shorten
the
service
life
of
thetransmission
.
Manual
Transmission
Fluid
The
manual
transmissions
installed
in
the
E36
modeis
are
normallyfilled
with
automatic
transmission
fluid
(ATF),
although
alternative
synthetic
lubricants
may
havebeen
used
from
-
the
factory,
depending
on
transmission
type
and
model
year
.
Con-
sult
230
Manual
Transmission
for
additional
information
on
identifying
the
type
of
fluid
installed
.
Automatic
Transmission
Fluid
The
automatic
transmissions
installed
in
the
E36
modeis
are
normally
filled
with
Dexron
111
automatic
transmission
fluid
(ATF),
although
alternative
fluids
havebeen
installed
from
the
factory,
depending
on
transmission
type
and
model
year
.
Some
transmission
are
filled
with
a
special
BMW
"life-time"
automatic
transmission
fluid,
whích
does
not
requireperiodic
fluid
changes
.
Consult
240
Automatic
Transmission
for
ad-
ditional
fluid
specification
information
.
information
1
The
11-
11
lubrican
type
canbefound
on
ti
¡e
`Yype
plate"
on
the
side
of
the
transmission
.
Consult
an
authorized
BMW
dealer
foralternate
fluid
use
and
the
Continued
most-up-to-date
information
regarding
transmission
op-
erating
fluids
.