1992 BMW 318i Crank

Table
k
.
ECM
Pin
Assignment-Bosch
DME
M5
.2
(continued)

Pin



I
Signal



1
Componentltunction



1
Signal
45



I
output



I
Mass
air
flow
meter



I
Intake
airSignal

46



output



Oxygen
sensor
(monitoring
sensor)



Oxygen
sensor
control

47



not
used



-

48



not
used



-

49



output



Ignition
coil
control,
cyl
.
1



Primary
signal,
ignition
coil
1

50



output



Ignition
coil
control,
cyl
.
2



Primary
signal,
ignition
coil
2
51



not
used



-

52



not
used



-

53



input



Throttleposition
sensor



Throttleposition
Signal

54



input



Power
supply



Batteryvoltage
from
main
relay
(terminal
87)

55



ground



Ground



Ground
for
ECM

56



input



Power
supply
(terminal
15)



Battery
voltage
with
key
on
or
engine
running

57



output



Activate
cooling
fan
(man
.
trans
.)
control



Normal
speed
relay

58



not
used



-



-

59



not
used



-



-

60



input



Programming
voltage



Programming
voltage
via
data
link
connector,
pin
18

61



output



Evaporative
emissionvalve



Evaporative
emission
valve
control

62
vacant
-



-

63



output



Fuel
pump
relay



Fuel
pump
relay
control

64



not
used



-

65



not
used



-



-

66



not
used



-



-

67



not
used



-



-

68



input



Signal
above
80°C(man
.
tran
.)



Double
temperature
switch

69



input



Automatic
climate
control



Automatíc
climate
control

70



input



Knock
sensor
#1
(cyl
.
1,2)



Knock
sensor
#1
Signal

71



ground



Ground



Ground
for
analog
signals
and
knock
sensors

72



not
used



-



-

73



not
used



-



-

74



input



Engine
coolant
temperature
sensor



Engine
coolant
temperatura
Signal

75



not
used



-



-

76



not
used



-



-

77



output



Oxygen
sensor
(regulating
sensor)



Oxygen
sensor
control

78



input



Crankshaft/rpm
sensor



Crankshaft
position/rpmSignal

79



input



ABS
or
traction
control



ABS
or
AST
control

80



input



Engine
speed



Engine
speed
Signal
81



not
used



-



-

82



not
used



-



-

FUEL
INJECTION



130-
3
5

83



input



On-board
computar



From
On-boardcomputer
(terminal
4)

84



not
used



-



-

85



not
used



-



-

86



not
used



-



-

87



input



Diagnostic
connector
(RxD)



Diagnostic
RxD
(receive)signal
to
pin
15
in
Data
link
connector

88



output



I
Diagnostic
connector
(TxD)



Diagnostic
TxD
(transmit)
signal
to
pin
17in
Data
link
connector

ECM
PIN
ASSIGNMENTS

130-
3
6



FUEL
INJECTION

Pin



1
Signal



1
Componentffunction



1
Signal

1



output



Ignition
coil
control,
cyl
.
2



Primary
signal,
ignition
coil
2

2



output



Ignition
coil
control,
cyl
.
4



Primary
signal,
ignitioncoil
4

3



output



Ignition
coil
control,
cyl
.
6



Primary
signal,
ignition
coil
6
4
ground
Ground



Ground

5



output



Fuel
injectorcontrol,
cyl
.
2



Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
2
6



output



Fuel
injectorcontrol,
cyl
.
1



Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
1

7



output



Mass
air
flow
meter



Mass
air
meter
signal

8



input



Mass
air
flow
meter



Mass
air
meter
signal

9



output



Instrument
cluster



Fuel
consumption
signal

10



output



Engine
coolant
temperature
(ECT)
sensor



ECT
signal

11



output



Fueltankpressure
sensor



Fueltankpressure
sensor
control

12



input



Throttleposition
sensor
(TPS)



Throttleposition
signal

13
-

14



input



Intake
air
temperature
(IAT)
sensor



Intake
air
temperature
signal

15



Traction
control



AST
module

16



input



Automatic
climate
control



Automatic
climate
control

17

18



input



Electronic
immobilizer
control
(EWS
II)



Electronic
immobilizer
control
(EWS
II)
module

19



Automatic
climate
control



Automatic
climate
control

20



-



Instrument
cluster



Instrument
cluster

21



output



Camshaft
actuator
(VANOS
solenoid)
control



Camshaft
actuator
(VANOS
solenoid),
switched
ground

22



output



Fuel
injectorcontrol,
cyl
.
3



Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
3

23



Fuel
injectorcontrol,
cyl
.
6



Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
6

24



Fuel
injectorcontrol,
cyl
.
4



Pulsed
ground
(injection
pulse
width
in
ms)
cyl
.
4

25



output



Oxygen
sensor
heater
control



Oxygen
sensor
heater
ground

26



input



Power
supply
(terminal
30)



Battery
voltage(B+)
at
all
times

27



output



Idle
speed
control
valve



Pulsed
ground-open
signal
(see
also
pin
53)

28
ground
Ground



Ground
29



output



Ignition
coil
control,
cyl
.
1



Primary
signal,
ignition
coíl
1

30



output



Ignition
coil
control,
cyl
.
3



Primary
signal,
ignition
coil
3

31



output



Ignition
coil
control,
cyl
.
5



Primary
signal,
ignition
coil
5

32
ground
Ground



Ground
33



output



Fuel
injector
control,
cyl
.
5



Pulsedground
(injection
pulsewidth
in
ms)
cyl
.
5

34
ground
Ground



Ground
35



output



Secondary
air
injection



Secondary
air
injection
pump
relay
control

36



output



Engine
speed
output



Engine
speed
signal

37
-

38



ground



Knock
sensor



Shielding
for
knock
sensors

39



output



Intake
air
temperature
sensor
(IAT
Sensor)



Voltagesupply
to
IAT
sensor
and
ECT
sensorEngine
coolant
temperature
(ECT)
sensor

40



output



Crankshaft
position
sensor
(Hall
effect)



Crankshaft
position
sensor
control

41



ground



Camshaft
position
(CMP)
sensor



Shielding
for
CMP
sensor

42



output



Throttle
position
sensor
(TPS)



TPS
ground

43



input



Camshaft
position/rpm
sensor



Camshaft
position/rpm
sensor
control

44



output



Throttle
position
sensor
(TPS)



Voltagesupply
to
TPS
(5
VDC)

45



Traction
control



AST
module
46



-



Instrument
cluster



Instrument
cluster

ECM
PIN
ASSIGNMENTS

Table
I.
ECM
Pin
Assignment-Siemens
DME
MS
41
.1

Table
I
.
ECM
Pin
Assignment-Siemens
DME
MS
41
.1
(continued)

Pin



I
Signal



I
Component/function



1
Signal

FUEL
INJECTION



130-
37

47
-

48



input



Crankshaft
position
sensor
(Hall
effect)



Crankshaft
position
sensor
control

49



input



Power
supply
(terminal
15)



Batteryvoltage
with
key
onor
engine
running
50



output



Solenoid
valve
(running
losses)



Running
losses

51



output



Carbon
canister
valve



Carbon
canister
valve
control

52vacant
-

53



output



Idle
speed
control
valve



Pulsed
ground-close
signal
(seealsopin29)
54



input



Power
supply



Battery
voltagefrom
main
relay
(terminal
87)

55
vacant
-

56
-

57



input



Knock
sensor
(cyl
.
1-3)



Knock
sensor
input
Signal

58



output



Knock
sensor
(cyl
.
1-3)



Knock
sensor
control

59



input



Knock
sensor
(cyl
.
4-6)



Knock
sensor
input
Signal

60



input/output



Diagnostic
connector
(TxD)



Diagnostic
TxD
(transmit)
signal
to
pin
18
in
Data
link
connector
61



output



Oxygen
sensor
heater
(monitoring
sensor)



Oxygen
sensor
heater
ground

62



output



Secondary
air
injection



Secondary
air
injection
control
valve

63



output



Knock
sensor
(cyl
.
4-6)



Knock
sensor
control

64



input



Camshaft
position/rpm
sensor



Camshaft
position/rpm
sensor
control

65



input



Camshaft
position/rpm
sensor



Camshaft
position/rpm
sensor
control

66
-

67



output



Oxygen
sensor



Oxygen
sensor
reference
voltage

68



output



Evaporative
purge
valve
control



Pulsed
ground
with
engine
at
normal
temperature
and
varyingengine
load

69



output



Fuel
pump
relay
control



Fuel
pump
relay
switches
with
engine
runningorcranking
(crankshaft
position
signal
must
be
present
for
relay
switchover)

70
vacant
-



-

71



output



Oxygen
sensor
heater
(regulating
sensor)



Oxygen
sensor
heater
ground

72



output



Oxygen
sensor
(monitoring
sensor)



Oxygen
sensor
referencevoltage

73



input



Main
relay
control



Main
relay
activation
(terminal
85)

74



output



A/C
compressor
control



A/C
compressor
relay
control

75



input



Oxygen
sensor



Oxygen
sensor
signal

76



not
used



-



-

77



input



Oxygen
sensor
(regulating
sensor)



Oxygen
sensor
signal

78



input



Oxygen
sensor
(monitoring
sensor)



Oxygen
sensor
signal

79



output



Oxygen
sensor
(regulating
sensor)



Oxygen
sensor
referencevoltage

80



Traction
control



AST
module

81



Traction
control



AST
module
82



Traction
control



AST
module
83



output



Crankshaft
position
sensor
(Hall
effect)



Crankshaft
position
sensor
control

84
vacant
-



-

85



output



Automatic
transmission



Automatic
transmission
control
module

86



input



Automatic
transmission



Automatic
transmissíon
control
module

87



input



Power
supply



Battery
voltage
from
main
relay
(terminal
87)

88



input/output



Diagnostic
connector
(TxD)



Diagnostic
TxD
(transmit)
signal
to
pin
17
in
Data
link
connector

ECM
PIN
ASSIGNMENTS

Fig
.
3
.



Clutch
master
cylinder
mounting
bolts
.

Clutch
slave
cylinder,
replacing

0012589

Tightening
Torques

"
Clutch
master
cylinder
to
bulkhead
..
22
Nm
(17
ft-Ib)
"
Fluid
line
to
master
cylinder

orslave
cylinder
.................
16
Nm
(12
ft-1b)

The
clutch
slave
cylinder
is
mounted
on
the
left
side
of
the

transmission
.



CLUTCH
MECHANICAL

1
.
Remove
brake
fluid
reservoir
cap
.
Using
a
clean
sy-

ringe,
remove
brake
fluid
from
reservoir
.

2
.
Disconnect
fluid
hose
from
slave
cylinder
.
Place
a
pan

under
hose
to
catch
any
excess
fluid
.

3
.
Unbolt
slave
cylinder
from
transmission
.
See
Fig
.
4
.

4
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
Check
for
wear
on
pushrod
.
Any
other
wear
except
on

tipis
caused
by
misalignment
of
clutch
components
.

"
Lightly
coat
pushrod
tip
with
molybdenum
disulfide

grease
(Molykote
0
Longterm
2
or
equivalent)
.

"
During
installation
be
sure
pushrod
tip
engages
recess

in
clutch
release
lever
.

"
Fill
fluid
reservoir
with
clean
fluid
.

"
Bleed
clutch
hydraulics
as
described
earlier
.

CLUTCH
210-
3

Fig
.
4
.



Clutch
slave
cylinder
mounting
bolts
(arrows)
.

Tablea
.
ClutchDisc
Diameter

Model



Diameter

3181/is/iC



215
mm
(8
.46
in)

325i/is/iC



228
mm
(8
.98
in)
323is/iC

328i/is/iC



240
mm
(9
.45
in)
M3

0012715

Tightening
Torques

"
Clutch
slave
cylinder

to
transmission
.
.
................
22
Nm
(17
ft
lb)
"
Fluid
line
to
slave
cylinder
......
.17
Nm
(10-12
ft
lb)

The
transmission
must
be
removed
from
the
engine
to
ac-

cess
the
clutch
mechanical
components
.
It
is
recommended

that
the
clutch
disc,
pressure
plate
and
release
bearing
be
re-

placed
duringa
clutch
overhaul
.
Be
sure
to
check
the
bottom

of
the
bellhousing
for
oil
.
If
engine
oil
is
found,
check
for
a

faulty
rear
crankshaft
oil
seal
.

CLUTCH
MECHANICAL

Clutch,
inspecting
and
installing

1
.
Inspect
clutch
disc
for
wear,
cracks,
loose
rivets,
con-

tamination
or
excessive
runout
(warping)
.
Replace
if

necessary
.

2
.
Inspect
flywheel
for
scoring,
hot
spots,
cracks
or
loose

or
worn
guide
pins
.
Replace
flywheel
if
any
faults
are

found
.

WARNING
-

If
flywheel
is
removed
from
vehicle,
use
new
bolts
duríng
installation
.
The
old
stretch-typebolts
should
not
be
reused
.

3
.
Inspecttransmission
pilot
bearing
in
end
of
crankshaft
.

The
bearing
should
rotate
smoothly
without
play
.
If
nec-

essary,
replace
as
described
later
.

4
.
Inspect
and
clean
releasebearing
lever
.
Apply
a
thin

coat
of
grease
to
releasebearíng
lever
contact
points
.

See
Fig
.
9
.
Also,
lightly
lubricate
clutch
disc
splines
and

transmission
inputshaft
splínes
.

5
.
Install
pressure
plate
and
clutch
disc
.
Do
not
fully
tight-

en
bolts
.

6
.
Center
clutch
disc
on
flywheel
using
centering
tool

(BMW
special
tool
no
.
21
2
130
or
equivalent)
.
Refer
to

Fig
.
7
.

NOTE-

Be
sure
clutchdísc
is
facing
the
correct
way
.
The
new

disc
should
bemarked
engine
sfde
or
transmission
side
.
See
Fig
.
10
.

7
.
Tighten
each
bolt
one
turn
at
a
time
until
pressure
plate

is
fully
seated,
and
then
torque
to
specification
.

8
.
Remove
clutch
disc
centering
tool
.
Remove
flywheel

locking
tool
.

Fig
.
9
.



Clutch
release
lever
lubrication
points
(arrows)
.

CLUTCH
210-
5

Clutch
Clutch

pressure
disc
plate

0012026

Fig
.
10
.
Clutch
assembly
Note
clutch
disc
hub
position
during
instal-
lation
.

CLUTCH
MECHANICAL

210-
6
CLUTCH

9
.
Clean
and
inspectrelease
bearing
guide
sleeve
on

transmission
.
Install
release
lever
and
release
bearing
.

See
Fig
.
11
.

A

0011582

Fig
.
11
.
Clutchrelease
bearing
correctly
installed
on
guide
sleeve
(A)
.
Bearing
tabs
(B)
align
with
contact
points
(C)
on
release
lever
.

10
.
Insta¡¡
transmission
.
See230
Manual
Transmission
.

Tightening
Torques

"
Flywheel
to
crankshaft
(use
new
bolts)

M42/M44
engines
....
.
..
...
....
120
Nm
(89
ft-Ib)
All
others
..........
..
.
..
......
105
Nm
(77
ft-Ib)

"
Pressure
píate
to
flywheel

M8
8
.8
grade
......
...
.
.
........
24
Nm
(18
ft-Ib)
M8
10
.9
grade
.....
..
..
..
.......
34
Nm
(25
ft-Ib)

CLUTCH
MECHANICAL

Transmission
pilot
bearing,
replacing

1
.
Remove
clutch
as
described
earlier
.

2
.
Remove
transmission
pilot
bearing
from
end
ofcrank-

shaft
using
BMW
special
tool
no
.
11
2
340,
or
equiva-
lent
.

3
.
Press
new
bearing
finto
placeusing
BMW
Specíal
Tool

no
.
11
2
350,or
equivalent
.

8
.
Disconnect
main
harness
connector
from
transmission

by
turning
its
bayonet
lock
ring
counterclockwise
.
Re-

move
wiring
harness
from
transmission
housing
.
See
Fig
.
8
.

Fig
.
8
.



Harness
connector
at
automatic
transmission
.

9
.
Where
applicable,
disconnect
harness
connector
from

speed
sensor
at
top
óf
transmission
.

10
.
Disconnect
transmission
cooler
line
clamps
from
en-

gine
.
Disconnect
lines
from
transmission
.

11
.
Support
transmission
with
transmission
jack
.
Remove

reinforcing
cross
brace
(if
applicable)
and
transmission

support
crossmember
.

NOTE-

Note
installation
positionof
support
crossmember
.

12
.
Remove
access
plug
in
cover
plate
on
right
side
of
en-

gine
block
and
remove
torqueconverter
bolts
.
Turn

crankshaft
to
access
boits
.
See
Fig
.
9
.

AUTOMATIC
TRANSMISSION



240-
5

Bellhousing
access
hole

Socket
wrench

Fig
.
9
.



Access
andremove
torque
converter
boits
through
hole
in
bellhousing
cover
.

0

A

fij
13
.
Remove
bellhousing-to-engine
mounting
bolts
.
See



Fig
.
10
.
Transmission-to-engine
Torx-head
mounting
bolts
.
Fig
.
10
.

0012592

TRANSMISSION
REMOVAL
AND
INSTALLATION

541-
8



CONVERTIBLE
TOP

CAUTION-

In
caseof
failure
of
the
automatic
or
semi-auto-
matic
convertible
top
function,
only
use
the
emer-
gency
procedure
to
close
the
top,
never
to
open
it
.
An
authorized
BMW
dealer
should
then
be
con-
sulted
.

0012764

Fig
.
17
.
Convertible
topmotor
emergency
release
handle
under
rear
seat
.
Pull
in
direction
of
arrow
to
release
top
.

It
is
then
possible
to
push
thetop
manually
to
a
near
closed
position
.
In
the
case
of
the
semi-automatic
top,
simply
attach

and
lock
the
front
latches
.

Front
Latches
.
Once
the
fully
automatic
convertible
top
has
been
released
from
the
motor
and
manually
pushed
to
near-closure,
emergency
latchíng
ofthetop
is
possible
by
us-
ing
the
S-shaped
hex
key
provided
in
the
emergency
tool
kit
.

First,
remove
the
plastic
cover
over
the
latch
motor
in
the
front
bow
of
the
convertible
top
.
See
Fig
.
18
.

Next,
use
the
hex
key
from
tool
box
to
crank
the
front
latch-
es
shut
.
See
Fig
.
19
.

Luggage
Compartment
Cover
.
A
microswitch
in
the
right
convertible
top
lid
latch
prevents
the
luggage
compartment
from
being
opened
whilethe
lid
is
up
.
This
lockout
can
be
overridden
by
pressing
on
the
microswitch
.
Refer
toFig
.
14
.

POWER
CONVERTIBLE
TOP

Fig
.
18
.
Remove
plastic
cover
from
center
of
convertible
roof
front

bow
to
access
latching
motor
drive
.

0012762

Fig
.
19
.
Using
emergency
hexkey
to
move
front
part
of
convertible
top
.

CAUTION-

The
convertible
top
lid
and
the
luggage
compart-
ment
cover
interfere
with
each
other
and
cannot
beopen
at
the
same
time
.
To
avoid
damage
to
painted
surfaces,
an
assistant
should
keep
the
lid
down
until
the
luggage
compartment
cover
can
beclosed
.